One thing I've not seen mentioned but I'm sure you have done, is to narrow
the distance between blade guides to just allow the one inch stock to fit.
Just a thought.
Respectfully,
Ron Moore

"Greg Postma" wrote in message
...
I need a little help. I have to cut about 200 "slugs" of 1" round aluminum
bars stock. I'm using my "new" to me band saw and although I got a couple
of piece from the blade that was on the saw when I got it, the cuts are not
very accurate or clean.

I've never used a metal cutting bandsaw before and I know that you can get
all sorts of blades with different tooth styles and configurations. What I
am cutting is 1" round bars of 6061 aluminum. So if any of you have the
secret recipe for smooth cut in 6061 please fill me in.
TIA
Greg