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Posted to rec.crafts.metalworking
 
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Default Polishing Flat Aluminum Surfaces

You might want to redesign the parts. A little arc in the suface makes
them much easier to polish. They also look better to many eyes and
feel better to the touch. A dead flat surface is hell to make, usually
not really necessary design-wise and appreciated by only those who
won't buy your product because they would try to build their own!