I'm planning to make a router table with a top of two pieces laminated
MDF, edged with hardwood. Instead of making the typical recess for a
router plate I'm thinking of instead using a table sized piece of 1/4"
tempered masonite (hardboard) to attach the router base to with a
router size hole cut through the MDF. Basically, this is a very
large, removable router plate. I think there'll be sufficient support
around the router to keep from having any sag and the top will stay
flat with a few screws to secure it to the MDF. I could cheaply make
additional masonite tops to accomodate different sized bits for zero
clearance. Plus, any problems with making a level, tight fitting
recess for a standard insert plate are eliminated, as well as the
cost. Appreciate any comments.
Steve