When surfacing some 2x6 redwood planks, the Dewalt planer makes a clunking
nose with the cutting head hesitated and jumped up a little in a cyclical
fashion about every couple of seconds. This results in lines across the
grain about every 4 inches apart that corresponded to the clunking sound.

I've checked the cutting head and it runs smooth without load. I also
removed the blades and tested the rollers under load and it runs smooth as
well. The external roller chain drive seems to be ok too. The blade lock for
changing blades is not jammed with the cutting head rotated freely by hand.
Motor brushes are in good condition. Replaced old blades with new, same
problem.

I'm running out of things to check other taking the cutting head apart.
Broken gear in the cutting head? Anyone has a similar problem? Any ideas?

Thanks in advance.

"** Frank **"wrote:
I'm running out of things to check other taking the cutting head apart.

Call DeWalt tech service, found them to be quite helpul with my planer when
I had a problem.

Lew

On Sep 2, 9:53 pm, "** Frank **" wrote:
When surfacing some 2x6 redwood planks, the Dewalt planer makes a clunking
nose with the cutting head hesitated and jumped up a little in a cyclical
fashion about every couple of seconds. This results in lines across the
grain about every 4 inches apart that corresponded to the clunking sound.

I've checked the cutting head and it runs smooth without load. I also
removed the blades and tested the rollers under load and it runs smooth as
well. The external roller chain drive seems to be ok too. The blade lock for
changing blades is not jammed with the cutting head rotated freely by hand.
Motor brushes are in good condition. Replaced old blades with new, same
problem.

I'm running out of things to check other taking the cutting head apart.
Broken gear in the cutting head? Anyone has a similar problem? Any ideas?

Thanks in advance.

It sounds like the the lumber you are planning is not flat. The
relationship between the radius of the cutting head and the radious
of the boards bow can cause what you described on a nice regular
pattern.

Joe

"Nobull4u" wrote in message
oups.com...
On Sep 2, 9:53 pm, "** Frank **" wrote:
When surfacing some 2x6 redwood planks, the Dewalt planer makes a
clunking
nose with the cutting head hesitated and jumped up a little in a cyclical
fashion about every couple of seconds. This results in lines across the
grain about every 4 inches apart that corresponded to the clunking sound.

I've checked the cutting head and it runs smooth without load. I also
removed the blades and tested the rollers under load and it runs smooth
as
well. The external roller chain drive seems to be ok too. The blade lock
for
changing blades is not jammed with the cutting head rotated freely by
hand.
Motor brushes are in good condition. Replaced old blades with new, same
problem.

I'm running out of things to check other taking the cutting head apart.
Broken gear in the cutting head? Anyone has a similar problem? Any ideas?

Thanks in advance.

It sounds like the the lumber you are planning is not flat. The
relationship between the radius of the cutting head and the radious
of the boards bow can cause what you described on a nice regular
pattern.

Joe


Just took this sucker apart this afternoon. Turn out to be a deformed roller
bushing.