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Big in the sense of the boards (timbers?) involved.
I'm trying to edge join the two boards for my bench top. Each board is 80" x 3 1/2" x 7". They're big and I need to join the 3 1/2" edges. Here's what I've done. - Got the faces flat and square by using long 4" wide strips of plywood screwed to the sides to form a sled. Ran it through the planer to flatten a face, then removed the strips, flipped the board and flattened the opposite face. - planed one rough edge down to mostly flat (so the bit wouldn't have to take a big bite in the next step) then laid the board on its face, screwed one of the straightedges to the face (actually the bottom face so the screw holes will never show) then used a pattern cutting bit (bearing on the top) to true half the thickness of the edge. - Removed the strip, flipped the board and changed to a bearing on the tip bit in the router and rode that bearing against the edge created in the previous step. - I did this to each of the two boards thinking that I would get a nice mating surface. What resulted was not bad, but not the tightness that I was expecting. Would like to get these tighter and some solutions (like adding clamp pressure to draw the boards together during glue up) simply won't work given the size of the boards. Any ideas? By the way, I'm going to use a full length 3/4" plywood spling during glue up. Also, the gap on the edge at it's max is about 1/32, although most spots are less or touch flush. tia, jc |
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