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#1
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bowl too big for cole jaws
I am working on a bowl a bit larger than I've finished recently.
I normally reverse a bowl onto my cole jaws and turn the bottom removing the tenon or anything else as I put the last finishing touches on the underside. This bowl is just slightly too big for the cole jaws I have but I have others that are roughed out and drying that are coming down up soon. Now what do I do? I figure that I maybe could cut some plywood to make a jig to hold the bowl in place but I need a starting point of a design. |
#2
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You use a jam chuck. You can buy one from Oneway or make your own.
Get some pieces of schedule 40 plastic pipe joining sections (I'm not sure exactly what they are called but you can't miss them at Lowes). The most useful is maybe 4" in diameter. They are cheap so you can get some smaller ones too. Chuck one end in your 4 jaw chuck or expand into the inside, whichever works. True the other end and round it some. Cover it with duct tape or glue on rubber or whatever. Reverse your bowl between this (a piece of paper towel will keep it from damaging the inside surface of your bowl) and your tailstock live center. Finish all but the little bit you can't get to in the center, then finish that by hand. I've never owned a set of cole jaws, BTW. The above works well for vacuum chucking also. Bill In article WBzUc.178102$eM2.148793@attbi_s51, says... I am working on a bowl a bit larger than I've finished recently. I normally reverse a bowl onto my cole jaws and turn the bottom removing the tenon or anything else as I put the last finishing touches on the underside. This bowl is just slightly too big for the cole jaws I have but I have others that are roughed out and drying that are coming down up soon. Now what do I do? I figure that I maybe could cut some plywood to make a jig to hold the bowl in place but I need a starting point of a design. |
#3
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william kossack wrote:
I normally reverse a bowl onto my cole jaws and turn the bottom removing the tenon or anything else as I put the last finishing touches on the underside. This bowl is just slightly too big for the cole jaws I have but I have others that are roughed out and drying that are coming down up soon. I have made several sets of extension arms for my Nova Cole jaws. Each set comprises 8 L-shaped wooden arms. The long side of each arm has two holes to bolt to the cole jaws, and a block of wood is glued to the end of each arm. The cole jaws are closed right up, and the inside edge of the blocks are faced off so they run true and have a slight dovetail grip. This approach is also useful for bowls that don't have a rim suitable to grip. The first set I made was to hold these small bowls: http://www.seafoamwoodturning.com/Shopping/BB_bowl.htm Obviously you need sufficient swing on the lathe to spin this helicopter-like contraption, and there are safety considerations with this approach. Don't run it too fast. I have VS so I can start at 0rpm and work up - I'm not sure I would recommend this on a non VS lathe. You also need to be very aware of where the extensions are, and if you have any doubts about the construction, especially the glue up, don't use it. Another option is to build a donut chuck, but I assume you really wanted to make use of what you already have. -- Derek Andrews, woodturner http://www.seafoamwoodturning.com Wedding Favors ~ Artisan Crafted Gifts ~ One-of-a-Kind Woodturning |
#4
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This can be done as well.
http://www.fholder.com/Woodturning/chuck.htm Limiting factor - swing of lathe, and I would feel a bit more comfortable with it, over the stick model. Or, as before, use a recess instead of a tenon, and decorate prior to reversing to hollow. "Derek Andrews" wrote in message ... william kossack wrote: I normally reverse a bowl onto my cole jaws and turn the bottom removing the tenon or anything else as I put the last finishing touches on the underside. This bowl is just slightly too big for the cole jaws I have but I have others that are roughed out and drying that are coming down up soon. Obviously you need sufficient swing on the lathe to spin this helicopter-like contraption, and there are safety considerations with this approach. Don't run it too fast. I have VS so I can start at 0rpm and work up - I'm not sure I would recommend this on a non VS lathe. You also need to be very aware of where the extensions are, and if you have any doubts about the construction, especially the glue up, don't use it. Another option is to build a donut chuck, but I assume you really wanted to make use of what you already have. |
#5
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Here is a site that shows just what you want.
http://www.enter.net/~ultradad/bowljig.html Stuart Johnson Red Oak, Texas In article WBzUc.178102$eM2.148793@attbi_s51, william kossack wrote: I am working on a bowl a bit larger than I've finished recently. I normally reverse a bowl onto my cole jaws and turn the bottom removing the tenon or anything else as I put the last finishing touches on the underside. This bowl is just slightly too big for the cole jaws I have but I have others that are roughed out and drying that are coming down up soon. Now what do I do? I figure that I maybe could cut some plywood to make a jig to hold the bowl in place but I need a starting point of a design. |
#6
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william kossack wrote in message news:WBzUc.178102$eM2.148793@attbi_s51...
I am working on a bowl a bit larger than I've finished recently. ...clip... Now what do I do? I figure that I maybe could cut some plywood to make a jig to hold the bowl in place but I need a starting point of a design. William, I made exactly what you're talking about. Used some 3/4" baltic plywood, which now mount on the original Cole jaws. They will hold a bowl or platter up to the limit of my lathe, 16". If you're interested, let me know, and I can take a couple of pictures and email them to you. Also some notes I made during construction might prove helpful. All in all, the jaws were easy to make, cheap (under $10), and work great. In fact, they stay on my Cole jaws just about all of the time now. Tom Weber |
#7
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Try Darrel Feltmate's site. He has a section on making cole jaws so you
could make the size you need. He has alot of other cool stuff on his site. you could do a search to get his site. bruce william kossack wrote: I am working on a bowl a bit larger than I've finished recently. I normally reverse a bowl onto my cole jaws and turn the bottom removing the tenon or anything else as I put the last finishing touches on the underside. This bowl is just slightly too big for the cole jaws I have but I have others that are roughed out and drying that are coming down up soon. Now what do I do? I figure that I maybe could cut some plywood to make a jig to hold the bowl in place but I need a starting point of a design. |
#8
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I did something similar to this but had them made from aluminum stock
by a (next door neighbor) machinist. 2 through holes to bolt to the Cole jaws where you normally attach buttons, 2 threaded holes (one at end & one 2" in) to attach buttons. With the 2 button holes at that spread I can get every width from the minimum of my Cole's to the maximum of the extension. In other words, each position overlaps with the next narrower and next wider. If you want a picture email me. Also, email me if you want the machinist's address & phone. I'm sure he would be willing to do more of these and mail them out. |
#9
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what is the site?
Bruce Ferguson wrote: Try Darrel Feltmate's site. He has a section on making cole jaws so you could make the size you need. He has alot of other cool stuff on his site. you could do a search to get his site. bruce william kossack wrote: I am working on a bowl a bit larger than I've finished recently. I normally reverse a bowl onto my cole jaws and turn the bottom removing the tenon or anything else as I put the last finishing touches on the underside. This bowl is just slightly too big for the cole jaws I have but I have others that are roughed out and drying that are coming down up soon. Now what do I do? I figure that I maybe could cut some plywood to make a jig to hold the bowl in place but I need a starting point of a design. |
#10
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I was debating something like a circle of wood bigger than the cole jaws
that I could screw to the cole jaws with the correct machine screws and then construct rubber stoppers that could be put screwed into the wood either with bolts going all the way through. If I cut the circle into quarters this would extend the range of the cole jaws. However I bet I would not even need a complete circle and maybe rectangulare pieces might work. PS I don't have a swing problem because my lathe has a rotating headstock. Derek Andrews wrote: william kossack wrote: I normally reverse a bowl onto my cole jaws and turn the bottom removing the tenon or anything else as I put the last finishing touches on the underside. This bowl is just slightly too big for the cole jaws I have but I have others that are roughed out and drying that are coming down up soon. I have made several sets of extension arms for my Nova Cole jaws. Each set comprises 8 L-shaped wooden arms. The long side of each arm has two holes to bolt to the cole jaws, and a block of wood is glued to the end of each arm. The cole jaws are closed right up, and the inside edge of the blocks are faced off so they run true and have a slight dovetail grip. This approach is also useful for bowls that don't have a rim suitable to grip. The first set I made was to hold these small bowls: http://www.seafoamwoodturning.com/Shopping/BB_bowl.htm Obviously you need sufficient swing on the lathe to spin this helicopter-like contraption, and there are safety considerations with this approach. Don't run it too fast. I have VS so I can start at 0rpm and work up - I'm not sure I would recommend this on a non VS lathe. You also need to be very aware of where the extensions are, and if you have any doubts about the construction, especially the glue up, don't use it. Another option is to build a donut chuck, but I assume you really wanted to make use of what you already have. |
#11
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this is very interesting.
I would need to get a circle cutting rig for my router and then stop at home depot to get a couple pieces of 3/4 inch plywood George wrote: This can be done as well. http://www.fholder.com/Woodturning/chuck.htm Limiting factor - swing of lathe, and I would feel a bit more comfortable with it, over the stick model. Or, as before, use a recess instead of a tenon, and decorate prior to reversing to hollow. "Derek Andrews" wrote in message ... william kossack wrote: I normally reverse a bowl onto my cole jaws and turn the bottom removing the tenon or anything else as I put the last finishing touches on the underside. This bowl is just slightly too big for the cole jaws I have but I have others that are roughed out and drying that are coming down up soon. Obviously you need sufficient swing on the lathe to spin this helicopter-like contraption, and there are safety considerations with this approach. Don't run it too fast. I have VS so I can start at 0rpm and work up - I'm not sure I would recommend this on a non VS lathe. You also need to be very aware of where the extensions are, and if you have any doubts about the construction, especially the glue up, don't use it. Another option is to build a donut chuck, but I assume you really wanted to make use of what you already have. |
#12
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The plywood can also be your jig. Screw the router to it, and pin for a
pivot. "william kossack" wrote in message news:mZ1Vc.152624$8_6.85189@attbi_s04... this is very interesting. I would need to get a circle cutting rig for my router and then stop at home depot to get a couple pieces of 3/4 inch plywood George wrote: This can be done as well. http://www.fholder.com/Woodturning/chuck.htm |
#13
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Ive made this a few years ago w/ a few different size holes for the bottom -
most useful thing I ever made for my lathe & bowlturnings. "Stuart Johnson" wrote in message ... Here is a site that shows just what you want. http://www.enter.net/~ultradad/bowljig.html Stuart Johnson Red Oak, Texas In article WBzUc.178102$eM2.148793@attbi_s51, william kossack wrote: I am working on a bowl a bit larger than I've finished recently. I normally reverse a bowl onto my cole jaws and turn the bottom removing the tenon or anything else as I put the last finishing touches on the underside. This bowl is just slightly too big for the cole jaws I have but I have others that are roughed out and drying that are coming down up soon. Now what do I do? I figure that I maybe could cut some plywood to make a jig to hold the bowl in place but I need a starting point of a design. |
#14
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For someone looking to make plywood discs to make their own chuck. You might
check out local electrical shops and suppliers. They get some of their wire on wooden reels made with a cardboard tube and plywood ends. They are usually thrown away but would be more than willing to have someone take them away. I work with a local company that winds up with one of these reels every day. 12 inch diameter by 1/2 inch thick. Earle Rich Mont Vernon, NH |
#15
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I would advise against this practice. Plywood free of voids and with flat
surfaces is what you want, not CDX. Something like appleply or Baltic birch would be best. The better your materials, the better your finished product. "ERich10983" wrote in message ... For someone looking to make plywood discs to make their own chuck. You might check out local electrical shops and suppliers. They get some of their wire on wooden reels made with a cardboard tube and plywood ends. They are usually thrown away but would be more than willing to have someone take them away. I work with a local company that winds up with one of these reels every day. 12 inch diameter by 1/2 inch thick. Earle Rich Mont Vernon, NH |
#16
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william kossack wrote in message news:bN1Vc.152545$8_6.143597@attbi_s04...
what is the site? Bruce Ferguson wrote: Try Darrel Feltmate's site. He has a section on making cole jaws so you could make the size you need. He has alot of other cool stuff on his site. you could do a search to get his site. bruce william kossack wrote: I am working on a bowl a bit larger than I've finished recently. I normally reverse a bowl onto my cole jaws and turn the bottom removing the tenon or anything else as I put the last finishing touches on the underside. This bowl is just slightly too big for the cole jaws I have but I have others that are roughed out and drying that are coming down up soon. Now what do I do? I figure that I maybe could cut some plywood to make a jig to hold the bowl in place but I need a starting point of a design. http://www.aroundthewoods.com/jaws.shtml |
#17
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Bill
the site is down for at least 24 hours until the ISP server is moved to a larger machine. Keep checking, it should be up again soon. -- God bless and safe turning Darrell Feltmate Truro, NS, Canada http://www.aroundthewoods.com |
#18
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Here's an article I just noticed yesterday.
http://www.woodcentral.com/cgi-bin/r...cles_123.shtml How to Make Cole (Jumbo) Jaws for Lathe by Mark Kauder, Phenix City, AL Lots of pictures and details - an excellent resource. Tom "william kossack" wrote in message news:WBzUc.178102$eM2.148793@attbi_s51... snip Now what do I do? I figure that I maybe could cut some plywood to make a jig to hold the bowl in place but I need a starting point of a design. |
#19
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DOWN !! Oh no. Now what am I going to do? It is almost the week end.
Whew !! I just tried it and it worked, boy do I feel better, Darrell Feltmate wrote: Bill the site is down for at least 24 hours until the ISP server is moved to a larger machine. Keep checking, it should be up again soon. |
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