Home |
Search |
Today's Posts |
|
Woodturning (rec.crafts.woodturning) To discuss tools, techniques, styles, materials, shows and competitions, education and educational materials related to woodturning. All skill levels are welcome, from art turners to production turners, beginners to masters. |
Reply |
|
LinkBack | Thread Tools | Display Modes |
#1
Posted to rec.crafts.woodturning
|
|||
|
|||
Reverse segment calculator
The usual way to do segmented turnings is to cut trapezoids and glue
them up in a ring then stack the rings up to make the vessel. Typically, one cuts the same angle at both ends of the segment. When doing reverse segments, one cuts one end to the appropriate angle, and leaves the other end at 90 degrees. The angled edge of the segment is oriented outwards rather than inwards. See my facebook post for an example of a ring being glued up: https://www.facebook.com/media/set/?...l=f 7a342b1e7 When cutting normal segments, one sizes them for a given outside and inside diameter. There's lots of segment calculators on the web that will give you the width of the board to use, and the length of each segment. However I can't find any calculators that will determine the dimensions for a reverse segment except I have a spreadsheet that calculates the width and length for an eight sided ring using the following formula: OR = outside radius IR = inside radius Width = OR - (.924* IR) Length = (.541*IR+Width)/.707 The segment length seems to come out a little long but that gives some fudge factor so that's fine. What I'm looking for is the formula to enter the number of segments, the inside and outside diameter and for it to calculate the length of the long edge of the segment. Any math whiz out there that can clue me in? Thanks... ....Kevin -- Kevin Miller - http://www.alaska.net/~atftb Juneau, Alaska In a recent survey, 7 out of 10 hard drives preferred Linux Registered Linux User No: 307357, http://linuxcounter.net |
#2
Posted to rec.crafts.woodturning
|
|||
|
|||
Reverse segment calculator
Rather than doing calculations I find it easier to make full size
drawings. What is the advantage of your way of making rings? I see what I believe to be disadvantages. Trapezoids are more efficient in wood use and there is not much end grain to contend with. Ray On Sat, 10 Dec 2011 19:10:48 -0900, Kevin Miller wrote: The usual way to do segmented turnings is to cut trapezoids and glue them up in a ring then stack the rings up to make the vessel. Typically, one cuts the same angle at both ends of the segment. When doing reverse segments, one cuts one end to the appropriate angle, and leaves the other end at 90 degrees. The angled edge of the segment is oriented outwards rather than inwards. See my facebook post for an example of a ring being glued up: https://www.facebook.com/media/set/?...l=f 7a342b1e7 When cutting normal segments, one sizes them for a given outside and inside diameter. There's lots of segment calculators on the web that will give you the width of the board to use, and the length of each segment. However I can't find any calculators that will determine the dimensions for a reverse segment except I have a spreadsheet that calculates the width and length for an eight sided ring using the following formula: OR = outside radius IR = inside radius Width = OR - (.924* IR) Length = (.541*IR+Width)/.707 The segment length seems to come out a little long but that gives some fudge factor so that's fine. What I'm looking for is the formula to enter the number of segments, the inside and outside diameter and for it to calculate the length of the long edge of the segment. Any math whiz out there that can clue me in? Thanks... ...Kevin |
#3
Posted to rec.crafts.woodturning
|
|||
|
|||
Reverse segment calculator
On 12/11/2011 11:04 AM, Ray wrote:
Rather than doing calculations I find it easier to make full size drawings. What is the advantage of your way of making rings? I see what I believe to be disadvantages. Trapezoids are more efficient in wood use and there is not much end grain to contend with. Full sized drawings are easy with trapezoids. Not so much with reverse segments because they don't intersect the center of the ring. But even with a trapezoid approach all one needs is the length of the outer edge. Much easier to just use a segment calculator and set my jig accordingly. To me, here isn't any particular advantage to one way versus the other. It's a design decision. I like regular segmented turnings but reverse segment vessels have visual "movement". The goal is to create an artistically pleasing piece, not just a functional bowl. A trapezoidal ring may use a bit less wood than a reversed segment, but not that much really. End grain isn't that muhc of an issue - I'm still mostly turning side grain. I'll post a photo later showing the effect and what the rings look like after they're trimmed on the bandsaw & lathe. It makes more sense when you see the destination... ....Kevin -- Kevin Miller - http://www.alaska.net/~atftb Juneau, Alaska In a recent survey, 7 out of 10 hard drives preferred Linux Registered Linux User No: 307357, http://linuxcounter.net |
#4
Posted to rec.crafts.woodturning
|
|||
|
|||
Reverse segment calculator
On 12/11/2011 01:23 PM, Kevin Miller wrote:
really. End grain isn't that muhc of an issue - I'm still mostly turning side grain. I'll post a photo later showing the effect and what the rings look like after they're trimmed on the bandsaw & lathe. It makes more sense when you see the destination... OK, I take back what I said about end grain. Good catch Ray. Over in a.b.p.w I posted a couple new shots. One is a bowl I finished the other day using the reverse segment method, and the other is the glue-up that I posted yesterday. I must have done them slightly differently, as the glue-up clearly is going to yield a lot of end grain, whereas the bowl has side grain. Go figure. This is the first time I've tried doing the reverse segments, so there's a learning curve. I'll have to go out to the garage and cut some more segments and play with them to see what I did differently. I suspect I didn't 'reverse' the segments on the bowl - that is, the angle faced toward the center rather than the outside, and on the glue-up I did reverse them. I'll take some shots of my experimenting and post the results... ....Kevin -- Kevin Miller - http://www.alaska.net/~atftb Juneau, Alaska In a recent survey, 7 out of 10 hard drives preferred Linux Registered Linux User No: 307357, http://linuxcounter.net |
#5
Posted to rec.crafts.woodturning
|
|||
|
|||
Reverse segment calculator
I added a reverse-segment calculator to my web site: http://www.delorie.com/wood/revseg.html Try a 2"id 3"id three-segment one :-) and yes, it properly handles both "thick" and "thin" ring math ;-) The math looks like this: # angles $a = 180 / $nseg; $a2 = 360 / $nseg; # ID triangle $b = $ir * dcos ($a); $ie = $ir * dsin ($a); $ie2 = $ie * 2; # outer radius cutoff for equations below if ($a2 = 90) { $rc = $or*2; } else { $wc = $ie * dtan ($a2); $rc = $b + $wc; } if ($or $rc) { # a thin ring. width is limited by the perpendicular radius $w = $or - $b; $l = $ie2 + $w / dsin ($a2); $cutlen = $l; if ($nseg 4) { $cutlen += $w * abs (dcos ($a2)); } } else { # a thick ring. width is limited by the intersection $lo = sqrt ($or * $or - $b * $b); $w = ($lo - $ie) * dsin ($a2); $l = $lo + $ie; $cutlen = $l; } |
#6
Posted to rec.crafts.woodturning
|
|||
|
|||
Reverse segment calculator
On 12/11/2011 11:18 PM, DJ Delorie wrote:
I added a reverse-segment calculator to my web site: http://www.delorie.com/wood/revseg.html Righteous, thanks! You and Dan (over in a.b.p.w) rock... ....Kevin1 -- Kevin Miller Juneau, Alaska http://www.alaska.net/~atftb "In the history of the world, no one has ever washed a rented car." - Lawrence Summers |
#7
Posted to rec.crafts.woodturning
|
|||
|
|||
Reverse segment calculator
On Sun, 11 Dec 2011 21:02:51 -0900, Kevin Miller
wrote: On 12/11/2011 01:23 PM, Kevin Miller wrote: really. End grain isn't that muhc of an issue - I'm still mostly turning side grain. I'll post a photo later showing the effect and what the rings look like after they're trimmed on the bandsaw & lathe. It makes more sense when you see the destination... OK, I take back what I said about end grain. Good catch Ray. ...Kevin If what you are looking for is the pinwheel effect you might consider cutting like for trapezoids but making one angle 90 degrees and doubling the angle for the other end. I have been doing segmented bowls for about a year. Some of my projects at http://ray80538.home.comcast.net/~ra...l/segbowl.html Are the black lines between segments an inlay or wide glue lines. The way you glue up looks like it might be difficult to get tight joints. |
#8
Posted to rec.crafts.woodturning
|
|||
|
|||
Reverse segment calculator
On 12/12/2011 03:19 PM, Ray wrote:
If what you are looking for is the pinwheel effect you might consider cutting like for trapezoids but making one angle 90 degrees and doubling the angle for the other end. I have been doing segmented bowls for about a year. Some of my projects at I think that's what I ended up doing on the bowl I posted, where the side grain was showing rather than the end grain. It tightened up nicely on itself and doesn't have the end grain exposed. When I did the other one, you'll notice the cross brace in the middle - it kept the segments from all sliding in. Exactly right though - it is a pain to clamp when they're glued up that way. http://ray80538.home.comcast.net/~ra...l/segbowl.html I've been to your site before. I'm curious - have you had any expansion/contraction issues with the segments in the bottom such as with image http://ray80538.home.comcast.net/~ra...l/P1240146.jpg (about half way down the page)? Are the black lines between segments an inlay or wide glue lines. The way you glue up looks like it might be difficult to get tight joints. LOL. The black lines are a strip of teak glued between the segments. I'd be way too embarrassed to post if my glue joints were anywhere near that bad! :-) ....Kevin -- Kevin Miller - http://www.alaska.net/~atftb Juneau, Alaska In a recent survey, 7 out of 10 hard drives preferred Linux Registered Linux User No: 307357, http://linuxcounter.net |
#9
Posted to rec.crafts.woodturning
|
|||
|
|||
Reverse segment calculator
On 12/11/2011 11:18 PM, DJ Delorie wrote:
I added a reverse-segment calculator to my web site: http://www.delorie.com/wood/revseg.html Dan posted this over in a.b.p.w: "Great. I see that he implemented both sets of equations along with the test for when to use which set. (And they appear to work. It is always nice to see things when they work.) I see two red circles and two blue circles. The red circles are the inner and outer radii. One of the blue circles shows the inner edge of the segments. However the purpose of the other blue circle is a mystery to me. What is the purpose of the second blue circle?" I wasn't sure so figured I'd ask here... -- Kevin Miller Juneau, Alaska http://www.alaska.net/~atftb "In the history of the world, no one has ever washed a rented car." - Lawrence Summers |
#10
Posted to rec.crafts.woodturning
|
|||
|
|||
Reverse segment calculator
On Mon, 12 Dec 2011 18:31:36 -0900, Kevin Miller
wrote: http://ray80538.home.comcast.net/~ra...l/segbowl.html I've been to your site before. I'm curious - have you had any expansion/contraction issues with the segments in the bottom such as with image http://ray80538.home.comcast.net/~ra...l/P1240146.jpg (about half way down the page)? That one was done last March. I have been turning for less than a year so it might be too soon to judge stability. In that bowl the grain of the wood runs mostly tangentially to the bowl so any expansion / contraction should be radial. I can't feel any unevenness. I have had cross grain problems in the past and tend to avoid it. Are the black lines between segments an inlay or wide glue lines. The way you glue up looks like it might be difficult to get tight joints. LOL. The black lines are a strip of teak glued between the segments. I'd be way too embarrassed to post if my glue joints were anywhere near that bad! :-) Your finished bowl looks nice. Sometimes photography does not do justice to subtle detail. How did the end grain piece turn out? Ray ...Kevin |
#11
Posted to rec.crafts.woodturning
|
|||
|
|||
Reverse segment calculator
In article ,
Ray wrote: On Mon, 12 Dec 2011 18:31:36 -0900, Kevin Miller wrote: http://ray80538.home.comcast.net/~ra...l/segbowl.html I've been to your site before. I'm curious - have you had any expansion/contraction issues with the segments in the bottom such as with image http://ray80538.home.comcast.net/~ra...l/P1240146.jpg (about half way down the page)? That one was done last March. I have been turning for less than a year so it might be too soon to judge stability. In that bowl the grain of the wood runs mostly tangentially to the bowl so any expansion / contraction should be radial. I can't feel any unevenness. I have had cross grain problems in the past and tend to avoid it. Most of the "top" segmented turners I've talked with say to avoid cross-grain. -- -------------------------------------------------------- Personal e-mail is the n7bsn but at amsat.org This posting address is a spam-trap and seldom read RV and Camping FAQ can be found at http://www.ralphandellen.us/rv |
#12
Posted to rec.crafts.woodturning
|
|||
|
|||
Reverse segment calculator
On 12/13/2011 10:13 AM, Ray wrote:
That one was done last March. I have been turning for less than a year so it might be too soon to judge stability. In that bowl the grain of the wood runs mostly tangentially to the bowl so any expansion / contraction should be radial. I can't feel any unevenness. I have had cross grain problems in the past and tend to avoid it. It's always a hard one - seems like there's always some contrary expansion that goes on no matter what you do. :-) Glad those are stable. Your finished bowl looks nice. Sometimes photography does not do justice to subtle detail. How did the end grain piece turn out? Thanks Ray. The end grain piece is the lid to the bowl, the darn day job has prevented me from finishing it! (Not that I'm complaining - plenty of guys out of work that would love such "troubles".) I'll post a nicer photo of the bowl when I get the lid done. I think it'll be interesting to see how seasonal humidity changes affect it... ....Kevin -- Kevin Miller - http://www.alaska.net/~atftb Juneau, Alaska In a recent survey, 7 out of 10 hard drives preferred Linux Registered Linux User No: 307357, http://linuxcounter.net |
#13
Posted to rec.crafts.woodturning
|
|||
|
|||
Reverse segment calculator
On 12/13/2011 10:35 AM, Ralph E Lindberg wrote:
Most of the "top" segmented turners I've talked with say to avoid cross-grain. Always a good idea. If the pieces are narrow you may get away with it. We'll see on the piece I did. If the segment isn't too wide there won't be much movement. One thing I usually do also is to anchor the pieces with a ring of solid wood, (ex: the ring of cherry around the top of my bowl). -- Kevin Miller - http://www.alaska.net/~atftb Juneau, Alaska In a recent survey, 7 out of 10 hard drives preferred Linux Registered Linux User No: 307357, http://linuxcounter.net |
#14
Posted to rec.crafts.woodturning
|
|||
|
|||
Reverse segment calculator
On Mon, 12 Dec 2011 18:19:06 -0600, Ray wrote
(in message ): http://ray80538.home.comcast.net/~ra...l/segbowl.html well, Ray, I went to your comcast site and looked around. Seldom at a loss for words, I am now. I kinda feel like selling my tools and taking up tearing pieces of paper into little bits, or something. tom koehler -- I will find a way or make one. |
#15
Posted to rec.crafts.woodturning
|
|||
|
|||
Reverse segment calculator
Kevin Miller writes:
Dan posted this over in a.b.p.w: I see two red circles and two blue circles. The red circles are the inner and outer radii. One of the blue circles shows the inner edge of the segments. However the purpose of the other blue circle is a mystery to me. What is the purpose of the second blue circle?" I posted over there, here's it is again: the outer blue circle is where the math changes, and you start to get end grain tear-out issues. For an OD bigger than the blue circle, you're cutting into end grain no matter which way the ring is turning (much like solid-blank bowl turning). For OD smaller than the blue circle, if you mount the ring the right way you're always turning "downhill". For an OD the same as the blue circle, the OD is tangent to the edge of one segment at exactly the spot where it intersects the adacent segment. The inner blue circle is how big your clamping block needs to be. |
Reply |
Thread Tools | Search this Thread |
Display Modes | |
|
|
Similar Threads | ||||
Thread | Forum | |||
Segment turning | Woodturning | |||
Odd 7-segment display | Electronics Repair | |||
what is the best way to go about fixing a bad LCD led segment | Electronics Repair | |||
Segment turning | Woodturning | |||
DIY - Small Segment Jig | Woodworking |