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Variable speed DC fan temp control cct
Just on the off-chance someone may have done this before.
My Comms cabinet get quite warm in summer, mainly from PSU and the ADSL modem & Ethernet switch. Maybe if I use a 3 lead variable speed DC brushless fan (as in PC cases) and a tenp sensor I could get a simple fan that kicks in above a set temp and varies it's speed dependent of how hot it is above threshold. Seen one such cct: http://www.bit-tech.net/modding/2001...n_controller/1 (option 3 ) Anybody got anything easier. -- UK SelfBuild: http://uk.groups.yahoo.com/group/UK_Selfbuild/ |
Variable speed DC fan temp control cct
On Mon, 09 Jun 2014 22:54:46 +0100, Rick Hughes wrote:
Maybe if I use a 3 lead variable speed DC brushless fan (as in PC cases) The 3rd wire is just a tacho output. 4 wire introduces a dedicated PWM speed control wire. 2 and 3 wire fans are happy, within limits, with direct PWM, provided you aren't interested in a sensible tacho signal from a 3 wire. and a tenp sensor I could get a simple fan that kicks in above a set temp and varies it's speed dependent of how hot it is above threshold. Seen one such cct: http://www.bit-tech.net/modding/2001...n_controller/1 (option 3 ) Anybody got anything easier. There is a chip, MIC502, that does all the grunt work for PWM control. Just add a few minor components, can't be any easier. B-) -- Cheers Dave. |
Variable speed DC fan temp control cct
In article ,
Rick Hughes writes: Just on the off-chance someone may have done this before. My Comms cabinet get quite warm in summer, mainly from PSU and the ADSL modem & Ethernet switch. Maybe if I use a 3 lead variable speed DC brushless fan (as in PC cases) and a tenp sensor I could get a simple fan that kicks in above a set temp and varies it's speed dependent of how hot it is above threshold. Anybody got anything easier. I simply use a on/off thermostat (needs to be changeover or designed for cooling, so you can switch *on* when it gets hot). Well, I say *simply* - mine is actually done by software rather than a crude bi-metallic stat, but the latter should work just fine. I used to run a minicomputer at home, and did the same for that, although I used a Maplin min-max temperature module (FP64U, no longer sold, but still references on the web). You could set a min and max threshold, and when it went over the min, it switched the fan on, and when it went over the max, it cut the computer power (which remained latched off by an external circuit until manually reset). FP64U was an extremely useful and cheap building block module, and it's a shame nothing similar seems to exist anymore. Proportional fan speed control wasn't really required - nothing in either the minicomputer or my PC today is that temperature sensitive. -- Andrew Gabriel [email address is not usable -- followup in the newsgroup] |
Variable speed DC fan temp control cct
In article , Rick Hughes
writes Just on the off-chance someone may have done this before. My Comms cabinet get quite warm in summer, mainly from PSU and the ADSL modem & Ethernet switch. Maybe if I use a 3 lead variable speed DC brushless fan (as in PC cases) and a tenp sensor I could get a simple fan that kicks in above a set temp and varies it's speed dependent of how hot it is above threshold. Seen one such cct: http://www.bit-tech.net/modding/2001...n_controller/1 (option 3 ) Anybody got anything easier. If you don't mind something ticking over slowly all the time then they do already make self contained PC fans with temperature based speed control. Here's an example (not used, just found on a search): http://www.quietpc.com/ac-arctic-f12-pro-tc http://www.amazon.co.uk/dp/B002G3CKX4 That one has a temp sensor on a 40cm lead but an example I have used (Coolermaster I think) just had a thermistor directly in the fan airflow so that when used as an exhaust fan it would monitor the exhaust temp. -- fred it's a ba-na-na . . . . |
Variable speed DC fan temp control cct
On Monday, June 9, 2014 10:54:46 PM UTC+1, Rick Hughes wrote:
Just on the off-chance someone may have done this before. My Comms cabinet get quite warm in summer, mainly from PSU and the ADSL modem & Ethernet switch. Maybe if I use a 3 lead variable speed DC brushless fan (as in PC cases) and a tenp sensor I could get a simple fan that kicks in above a set temp and varies it's speed dependent of how hot it is above threshold. Seen one such cct: http://www.bit-tech.net/modding/2001...n_controller/1 (option 3 ) Anybody got anything easier. opamp measures Vbe, compares it to R divider on regulated line. Small power tr output, voila, Vout depends on temp. A small cap cuses it to come on full V at power up. A 2nd*opa zeroes base drive when Vout is too low. With a 3rd opa you could pwm it. NT |
Variable speed DC fan temp control cct
Andrew Gabriel wrote:
I simply use a on/off thermostat (needs to be changeover or designed for cooling, so you can switch *on* when it gets hot). Well, I say *simply* - mine is actually done by software rather than a crude bi-metallic stat, but the latter should work just fine. It does because that's how I did it for the charger cabinet in my motorhome. The two chargers abd the 24/12 converter have their own stats and fans but it was also necessary to ventilate the cabinet. A large diameter flexi tube allows air to enter from under the vehicle, and a fan pushes air out of the cabinet. The stat is set to 30C. Any lower and the fan runs due to the ambient temp, even when the chargers aren't active. Bill |
Variable speed DC fan temp control cct
On 09/06/2014 23:58, Andrew Gabriel wrote:
Proportional fan speed control wasn't really required - nothing in either the minicomputer or my PC today is that temperature sensitive. I just looked at what my PC does ,,, it has variable speed cooling fan on processor heatsink stack and also 3 x 4" fans again all variable speed. Does mean computer is very quiet unless doing significant video coding and then fans speed up accordingly (as to GPU fans) Sort of assumed as this is now common place there may be simple way to build a free-standing version. -- UK SelfBuild: http://uk.groups.yahoo.com/group/UK_Selfbuild/ |
Variable speed DC fan temp control cct
On 10/06/2014 01:25, fred wrote:
If you don't mind something ticking over slowly all the time then they do already make self contained PC fans with temperature based speed control. Here's an example (not used, just found on a search): http://www.quietpc.com/ac-arctic-f12-pro-tc http://www.amazon.co.uk/dp/B002G3CKX4 That one has a temp sensor on a 40cm lead but an example I have used (Coolermaster I think) just had a thermistor directly in the fan airflow so that when used as an exhaust fan it would monitor the exhaust temp. want to get one that is 'off' below a set temp (30 deg probably) as hopefully means most of time I'm not paying to run fan. I have coolermaster psu on my PC's good kit. -- UK SelfBuild: http://uk.groups.yahoo.com/group/UK_Selfbuild/ |
Variable speed DC fan temp control cct
On Tue, 10 Jun 2014 13:40:57 +0100, Rick Hughes wrote:
That one has a temp sensor on a 40cm lead but an example I have used (Coolermaster I think) just had a thermistor directly in the fan airflow so that when used as an exhaust fan it would monitor the exhaust temp. want to get one that is 'off' below a set temp (30 deg probably) as hopefully means most of time I'm not paying to run fan. A fan doesn't take a lot but "from little acorns do oak trees grow". Just wire a stat in series with a fan with built in temperature speed control if you don't want to build the MIC502 circuit. -- Cheers Dave. |
Variable speed DC fan temp control cct
In article , Rick Hughes
writes On 10/06/2014 01:25, fred wrote: If you don't mind something ticking over slowly all the time then they do already make self contained PC fans with temperature based speed control. Here's an example (not used, just found on a search): http://www.quietpc.com/ac-arctic-f12-pro-tc http://www.amazon.co.uk/dp/B002G3CKX4 That one has a temp sensor on a 40cm lead but an example I have used (Coolermaster I think) just had a thermistor directly in the fan airflow so that when used as an exhaust fan it would monitor the exhaust temp. want to get one that is 'off' below a set temp (30 deg probably) as hopefully means most of time I'm not paying to run fan. I can understand that but the one I linked to is just 2.16W at full whack (1300rpm). At min speed (400rpm) I doubt it will be more than a watt, possibly as low as a half so 50p to £1pa and I don't get out of bed for those kind of savings. -- fred it's a ba-na-na . . . . |
Variable speed DC fan temp control cct
In article ,
Rick Hughes writes: On 09/06/2014 23:58, Andrew Gabriel wrote: Proportional fan speed control wasn't really required - nothing in either the minicomputer or my PC today is that temperature sensitive. I just looked at what my PC does ,,, it has variable speed cooling fan on processor heatsink stack and also 3 x 4" fans again all variable speed. Does mean computer is very quiet unless doing significant video coding and then fans speed up accordingly (as to GPU fans) Sort of assumed as this is now common place there may be simple way to build a free-standing version. Processor fan is done in software. It's done by the BIOS in SMM (System Management Mode), although some BIOSes will allow the operating system to take over control if the OS knows how to. Variable power supply fans are sometimes done by measuring temperature of a heatsink in the PSU or exhaust temperature, and in smarter PSU's which provide power consumption data for the powerating system, it can be based on the consumption of the system as a whole (depends if the PSU fans are also cooling the whole system, or just the PSU). -- Andrew Gabriel [email address is not usable -- followup in the newsgroup] |
Variable speed DC fan temp control cct
On 10/06/2014 15:30, Andrew Gabriel wrote:
Variable power supply fans are sometimes done by measuring temperature of a heatsink in the PSU or exhaust temperature, and in smarter PSU's which provide power consumption data for the powerating system, it can be based on the consumption of the system as a whole (depends if the PSU fans are also cooling the whole system, or just the PSU). My case fans are also variable speed - and that is what I think would suit the task ... 4" fan speed variable by temp. -- UK SelfBuild: http://uk.groups.yahoo.com/group/UK_Selfbuild/ |
Variable speed DC fan temp control cct
On 09/06/2014 23:39, Dave Liquorice wrote:
There is a chip, MIC502, that does all the grunt work for PWM control. Just add a few minor components, can't be any easier. B-) BTW ... the cct I gave link to does use the MIC502 chip -- UK SelfBuild: http://uk.groups.yahoo.com/group/UK_Selfbuild/ |
Variable speed DC fan temp control cct
On Tue, 10 Jun 2014 18:20:47 +0100, Rick Hughes wrote:
There is a chip, MIC502, that does all the grunt work for PWM control. Just add a few minor components, can't be any easier. B-) BTW ... the cct I gave link to does use the MIC502 chip Missed smilely? Apart from the stat and fan with built in temperature speed control you can't get much simpler than using the MIC502. -- Cheers Dave. |
Variable speed DC fan temp control cct
On Tuesday, June 10, 2014 2:17:05 AM UTC+1, wrote:
On Monday, June 9, 2014 10:54:46 PM UTC+1, Rick Hughes wrote: Just on the off-chance someone may have done this before. My Comms cabinet get quite warm in summer, mainly from PSU and the ADSL modem & Ethernet switch. Maybe if I use a 3 lead variable speed DC brushless fan (as in PC cases) and a tenp sensor I could get a simple fan that kicks in above a set temp and varies it's speed dependent of how hot it is above threshold. Seen one such cct: http://www.bit-tech.net/modding/2001...n_controller/1 (option 3 ) Anybody got anything easier. opamp measures Vbe, compares it to R divider on regulated line. Small power tr output, voila, Vout depends on temp. A small cap cuses it to come on full V at power up. A 2nd opa zeroes base drive when Vout is too low. With a 3rd opa you could pwm it. NT Easier: 2 bimetal stats, 1 feeding half power NT |
Variable speed DC fan temp control cct
On 10/06/2014 20:52, Dave Liquorice wrote:
On Tue, 10 Jun 2014 18:20:47 +0100, Rick Hughes wrote: There is a chip, MIC502, that does all the grunt work for PWM control. Just add a few minor components, can't be any easier. B-) BTW ... the cct I gave link to does use the MIC502 chip Missed smilely? Apart from the stat and fan with built in temperature speed control you can't get much simpler than using the MIC502. sorry missed that .... They are only £2.50 as well so might as well try one out. -- UK SelfBuild: http://uk.groups.yahoo.com/group/UK_Selfbuild/ |
Variable speed DC fan temp control cct
On Tue, 10 Jun 2014 14:49:42 +0100, fred wrote:
In article , Rick Hughes writes On 10/06/2014 01:25, fred wrote: If you don't mind something ticking over slowly all the time then they do already make self contained PC fans with temperature based speed control. Here's an example (not used, just found on a search): http://www.quietpc.com/ac-arctic-f12-pro-tc http://www.amazon.co.uk/dp/B002G3CKX4 That one has a temp sensor on a 40cm lead but an example I have used (Coolermaster I think) just had a thermistor directly in the fan airflow so that when used as an exhaust fan it would monitor the exhaust temp. want to get one that is 'off' below a set temp (30 deg probably) as hopefully means most of time I'm not paying to run fan. I can understand that but the one I linked to is just 2.16W at full whack (1300rpm). At min speed (400rpm) I doubt it will be more than a watt, possibly as low as a half so 50p to £1pa and I don't get out of bed for those kind of savings. He was probably referring more to the price of enduring the discomfort of a noisy fan rather than its modest annual energy cost. There's more than one way to 'pay a price' beyond that measured purely in monetary terms. It's the main reason why I'm not tempted to employ spin down power saving on my 4 disk NAS box. I regard the potential 30 quid a year saving I'm eschewing as an 'insurance premium' to minimise the risk of catastrophic disk failure (and data loss). It's a strategy that seems to have worked ok for the past 2 1/2 decades thus far (fingers crossed). -- J B Good |
Variable speed DC fan temp control cct
In article , Johny B Good
writes On Tue, 10 Jun 2014 14:49:42 +0100, fred wrote: I can understand that but the one I linked to is just 2.16W at full whack (1300rpm). At min speed (400rpm) I doubt it will be more than a watt, possibly as low as a half so 50p to £1pa and I don't get out of bed for those kind of savings. He was probably referring more to the price of enduring the discomfort of a noisy fan rather than its modest annual energy cost. "The ARCTIC F Pro TC is therefore completely inaudible (0.05 sone) at low temperatures a much quieter level than generic TC fans." -- fred it's a ba-na-na . . . . |
Variable speed DC fan temp control cct
On Wed, 11 Jun 2014 15:09:02 +0100, Johny B Good wrote:
He was probably referring more to the price of enduring the discomfort of a noisy fan rather than its modest annual energy cost. There is that but the cure is easy: Bigger slower fan. Shifts the same amount of air but gently so far far less noise. The HP microserver has a large slow fan, 120 mm, almost inaudible, unlike the 80 mm PSU fan in the PC. -- Cheers Dave. |
Variable speed DC fan temp control cct
On 11/06/2014 22:37, Dave Liquorice wrote:
On Wed, 11 Jun 2014 15:09:02 +0100, Johny B Good wrote: He was probably referring more to the price of enduring the discomfort of a noisy fan rather than its modest annual energy cost. There is that but the cure is easy: Bigger slower fan. Shifts the same amount of air but gently so far far less noise. The HP microserver has a large slow fan, 120 mm, almost inaudible, unlike the 80 mm PSU fan in the PC. anybody know of a good make quiet & reasonably cheap 120mm fan ... -- UK SelfBuild: http://uk.groups.yahoo.com/group/UK_Selfbuild/ |
Variable speed DC fan temp control cct
On 12/06/14 15:00, Rick Hughes wrote:
On 11/06/2014 22:37, Dave Liquorice wrote: On Wed, 11 Jun 2014 15:09:02 +0100, Johny B Good wrote: He was probably referring more to the price of enduring the discomfort of a noisy fan rather than its modest annual energy cost. There is that but the cure is easy: Bigger slower fan. Shifts the same amount of air but gently so far far less noise. The HP microserver has a large slow fan, 120 mm, almost inaudible, unlike the 80 mm PSU fan in the PC. anybody know of a good make quiet & reasonably cheap 120mm fan ... Good, cheap, quiet - choose any two... http://www.quietpc.com/120mmfans Noctura - not cheap, but I have 2 of their 40mm fans and I cannot even hear them (with the speed dropper in - I only need a waft for a "fanless" ITX board that runs a tad warm with no fan). |
Variable speed DC fan temp control cct
On 12/06/2014 15:00, Rick Hughes wrote:
On 11/06/2014 22:37, Dave Liquorice wrote: On Wed, 11 Jun 2014 15:09:02 +0100, Johny B Good wrote: He was probably referring more to the price of enduring the discomfort of a noisy fan rather than its modest annual energy cost. There is that but the cure is easy: Bigger slower fan. Shifts the same amount of air but gently so far far less noise. The HP microserver has a large slow fan, 120 mm, almost inaudible, unlike the 80 mm PSU fan in the PC. anybody know of a good make quiet & reasonably cheap 120mm fan ... Just bought ARTIC Cooling FT PRO TC 120mm for pricely sum of £3.19 incl 1st class post :-) As I have ARTIC coling fans in PC and on processor ... they7 seem good .... so bought one of them. Going with the MIC502 based cct ........ have sourced all the parts. -- UK SelfBuild: http://uk.groups.yahoo.com/group/UK_Selfbuild/ |
Variable speed DC fan temp control cct
On Thu, 12 Jun 2014 15:20:53 +0100, Tim Watts
wrote: On 12/06/14 15:00, Rick Hughes wrote: On 11/06/2014 22:37, Dave Liquorice wrote: On Wed, 11 Jun 2014 15:09:02 +0100, Johny B Good wrote: He was probably referring more to the price of enduring the discomfort of a noisy fan rather than its modest annual energy cost. There is that but the cure is easy: Bigger slower fan. Shifts the same amount of air but gently so far far less noise. The HP microserver has a large slow fan, 120 mm, almost inaudible, unlike the 80 mm PSU fan in the PC. anybody know of a good make quiet & reasonably cheap 120mm fan ... Good, cheap, quiet - choose any two... Puts me in mind of a slogan used by a repair shop:- "We can do high quality, fast and cheap repairs but you're only allowed the choice of any two options." http://www.quietpc.com/120mmfans Noctura - not cheap, but I have 2 of their 40mm fans and I cannot even hear them (with the speed dropper in - I only need a waft for a "fanless" ITX board that runs a tad warm with no fan). -- J B Good |
Variable speed DC fan temp control cct
On Tuesday, June 10, 2014 11:48:01 PM UTC+1, wrote:
On Tuesday, June 10, 2014 2:17:05 AM UTC+1, wrote: On Monday, June 9, 2014 10:54:46 PM UTC+1, Rick Hughes wrote: Maybe if I use a 3 lead variable speed DC brushless fan (as in PC cases) and a tenp sensor I could get a simple fan that kicks in above a set temp and varies it's speed dependent of how hot it is above threshold. Seen one such cct: http://www.bit-tech.net/modding/2001...n_controller/1 (option 3 ) Anybody got anything easier. opamp measures Vbe, compares it to R divider on regulated line. Small power tr output, voila, Vout depends on temp. A small cap cuses it to come on full V at power up. A 2nd opa zeroes base drive when Vout is too low. With a 3rd opa you could pwm it. Easier: 2 bimetal stats, 1 feeding half power Or just 1 thermistor & 1 tr, if you can calculate correctly. NT |
Variable speed DC fan temp control cct
On 11/06/2014 16:11, fred wrote:
In article , Johny B Good writes On Tue, 10 Jun 2014 14:49:42 +0100, fred wrote: I can understand that but the one I linked to is just 2.16W at full whack (1300rpm). At min speed (400rpm) I doubt it will be more than a watt, possibly as low as a half so 50p to £1pa and I don't get out of bed for those kind of savings. He was probably referring more to the price of enduring the discomfort of a noisy fan rather than its modest annual energy cost. "The ARCTIC F Pro TC is therefore completely inaudible (0.05 sone) at low temperatures a much quieter level than generic TC fans." Fred ... do you know how to 'disable' the temp sensor on these fans ? -- UK SelfBuild: http://uk.groups.yahoo.com/group/UK_Selfbuild/ |
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