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-   -   Charge pressure for sealed CH system (https://www.diybanter.com/uk-diy/3234-charge-pressure-sealed-ch-system.html)

Roger Mills November 2nd 03 10:59 PM

Charge pressure for sealed CH system
 
It occurred to me to wonder to what extent the recommended cold charge
pressure for a sealed system depends on the position of the pressure vessel
and gauge.

I have seen lots of suggestions saying that the easiest way to convert an
existing vented system is to replace the F&E tank in the attic with a
pressure vessel in the same position.

However, many systems (particularly if using a system boiler) with have the
pressure vessel and gauge quite close to floor level on the ground floor. In
an average house, this represents a difference of about half a bar of static
pressure between these two positions. If the gauge is in the attic, do you
pressurise to half a bar less than if it were at ground level?

Roger



BigWallop November 3rd 03 02:45 AM

Charge pressure for sealed CH system
 

"Roger Mills" wrote in message
...
It occurred to me to wonder to what extent the recommended cold charge
pressure for a sealed system depends on the position of the pressure

vessel
and gauge.

I have seen lots of suggestions saying that the easiest way to convert an
existing vented system is to replace the F&E tank in the attic with a
pressure vessel in the same position.

However, many systems (particularly if using a system boiler) with have

the
pressure vessel and gauge quite close to floor level on the ground floor.

In
an average house, this represents a difference of about half a bar of

static
pressure between these two positions. If the gauge is in the attic, do you
pressurise to half a bar less than if it were at ground level?

Roger



The pressure would be the same throughout the system if the whole thing is
sealed. The pressure vessel is not actually replenishing or supplying the
system, as would happen with a normal header tank, but only compensates and
allows the system to expand and contract as needs be. The cold start
setting is only set to allow the pump to run without struggling against the
static weight of water. It helps to give it a gentle push if you like.



Christian McArdle November 3rd 03 09:51 AM

Charge pressure for sealed CH system
 
The pressure would be the same throughout the system if the whole thing is
sealed. The pressure vessel is not actually replenishing or supplying the


No, the pressure depends on the height at the point you measure it. The
static pressure will be higher at the ground, compared to the loft, quite
considerably.

pressure between these two positions. If the gauge is in the attic, do

you
pressurise to half a bar less than if it were at ground level?


Basically, yes. There are some parameters about the system that are
important to design in. This will help you determine vessel sizing and
pressurisation.

1. The boiler probably wants 1-1.5 bar cold pressure. (Check the manual!)

2. The boiler probably wants you to stay below 2 bar when hot. (Check the
manual!)

3. The amount the pressure goes up depends on the pressure vessel. You need
a bigger one if running at 1.5 bar, to reduce the pressure rise to contain
it within 2 bar.

4. The hot pressure must be below 3 bar at all points in the system.

5. The hot pressure must be below 2 bar at the position on the pressure
relief valve.

6. The cold pressure should be above around 0.5 bar at all points in the
system.

7. 5m height equates to around 0.5 bar.

These requirements are very easy to achieve in a 2 storey house. If the
boiler is wall mounted on the ground floor and the pressure gauge in the
loft, you'll probably need to fill to around 0.6 bar (but no lower than 0.5
bar). However, there is nothing stopping you have the filling loop next to
the boiler, where it is more convenient and filling to 1 bar.

Christian.



Roger Mills November 3rd 03 10:04 AM

Charge pressure for sealed CH system
 

"Christian McArdle" wrote in message
t...
The pressure would be the same throughout the system if the whole thing

is
sealed. The pressure vessel is not actually replenishing or supplying

the

No, the pressure depends on the height at the point you measure it. The
static pressure will be higher at the ground, compared to the loft, quite
considerably.

pressure between these two positions. If the gauge is in the attic, do

you
pressurise to half a bar less than if it were at ground level?


Basically, yes. There are some parameters about the system that are
important to design in. This will help you determine vessel sizing and
pressurisation.

1. The boiler probably wants 1-1.5 bar cold pressure. (Check the manual!)

2. The boiler probably wants you to stay below 2 bar when hot. (Check the
manual!)

3. The amount the pressure goes up depends on the pressure vessel. You

need
a bigger one if running at 1.5 bar, to reduce the pressure rise to contain
it within 2 bar.

4. The hot pressure must be below 3 bar at all points in the system.

5. The hot pressure must be below 2 bar at the position on the pressure
relief valve.

6. The cold pressure should be above around 0.5 bar at all points in the
system.

7. 5m height equates to around 0.5 bar.

These requirements are very easy to achieve in a 2 storey house. If the
boiler is wall mounted on the ground floor and the pressure gauge in the
loft, you'll probably need to fill to around 0.6 bar (but no lower than

0.5
bar). However, there is nothing stopping you have the filling loop next to
the boiler, where it is more convenient and filling to 1 bar.

Christian.



Thanks for that. It all makes perfect sense - and is more or less what I
expected to be the case - but I have never previously seen it spelled out.

Incidentally, my current boiler is suitable for both vented and sealed
systems, and requires a static head in the range 1 - 30 metres - so there
seems to be plenty of scope.

Roger



Ed Sirett November 3rd 03 07:14 PM

Charge pressure for sealed CH system
 
On Mon, 03 Nov 2003 02:45:09 +0000, BigWallop wrote:


"Roger Mills" wrote in message
...
It occurred to me to wonder to what extent the recommended cold charge
pressure for a sealed system depends on the position of the pressure

vessel
and gauge.

I have seen lots of suggestions saying that the easiest way to convert an
existing vented system is to replace the F&E tank in the attic with a
pressure vessel in the same position.

However, many systems (particularly if using a system boiler) with have

the
pressure vessel and gauge quite close to floor level on the ground floor.

In
an average house, this represents a difference of about half a bar of

static
pressure between these two positions. If the gauge is in the attic, do you
pressurise to half a bar less than if it were at ground level?

Roger



The pressure would be the same throughout the system if the whole thing is
sealed. The pressure vessel is not actually replenishing or supplying the
system, as would happen with a normal header tank, but only compensates and
allows the system to expand and contract as needs be. The cold start
setting is only set to allow the pump to run without struggling against the
static weight of water. It helps to give it a gentle push if you like.


Please see the FAQ. The pressure is not the same throughout the system and
sometimes and allowance for this must be made.

There is no need to add the filling point in the loft space or except in
excpetional circumstances an extra pressure vessel.

Typically it can be added near the boiler or near the airing cupboard.
And maybe 0.25 bar is the difference between the boiler and the filling
point.

HTH

--
Ed Sirett - Property maintainer and registered gas fitter.
The FAQ for uk.diy is at www.diyfaq.org.uk
Gas fitting FAQ http://www.makewrite.demon.co.uk/GasFitting.html
Sealed CH FAQ http://www.makewrite.demon.co.uk/SealedCH.html




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