![]() |
bearings: different grades & qualities
I have to replace some bearings in a generator I have. I discovered they are a common size - 6302-2RSH. What I want to know is, do
bearings come in different grades or qualities? Or are they all the same? I want to replace these bearings with the best I can get. Thanks for any pointers. |
bearings: different grades & qualities
On Tue, 2 Jan 2007 18:47:21 -0000, tg wrote:
I have to replace some bearings in a generator I have. I discovered they are a common size - 6302-2RSH. What I want to know is, do bearings come in different grades or qualities? Or are they all the same? I want to replace these bearings with the best I can get. Thanks for any pointers. yes, they do come in different grades and qualities. Can you ask the manufacturer for what they recommend? i |
bearings: different grades & qualities
"Ignoramus13628" wrote in message ... On Tue, 2 Jan 2007 18:47:21 -0000, tg wrote: I have to replace some bearings in a generator I have. I discovered they are a common size - 6302-2RSH. What I want to know is, do bearings come in different grades or qualities? Or are they all the same? I want to replace these bearings with the best I can get. Thanks for any pointers. yes, they do come in different grades and qualities. Can you ask the manufacturer for what they recommend? I don't trust those girls that answer the phone at the manufacturers. I'd rather just go for the best I can get - if I can get advice about what's available. If I ask a local supplier they will only tell me what they've got, rather than what are the best type. |
bearings: different grades & qualities
On Tue, 2 Jan 2007 18:58:16 -0000, tg wrote:
"Ignoramus13628" wrote in message ... On Tue, 2 Jan 2007 18:47:21 -0000, tg wrote: I have to replace some bearings in a generator I have. I discovered they are a common size - 6302-2RSH. What I want to know is, do bearings come in different grades or qualities? Or are they all the same? I want to replace these bearings with the best I can get. Thanks for any pointers. yes, they do come in different grades and qualities. Can you ask the manufacturer for what they recommend? I don't trust those girls that answer the phone at the manufacturers. I'd rather just go for the best I can get - if I can get advice about what's available. If I ask a local supplier they will only tell me what they've got, rather than what are the best type. I found that customer service reps at manufacturers that I call for suggestions, are actuially either helpful or can take me to competent engineers. i |
bearings: different grades & qualities
"tg" wrote in message
... "Ignoramus13628" wrote in message ... On Tue, 2 Jan 2007 18:47:21 -0000, tg wrote: I have to replace some bearings in a generator I have. I discovered they are a common size - 6302-2RSH. What I want to know is, do bearings come in different grades or qualities? Or are they all the same? I want to replace these bearings with the best I can get. Thanks for any pointers. yes, they do come in different grades and qualities. Can you ask the manufacturer for what they recommend? I don't trust those girls that answer the phone at the manufacturers. I'd rather just go for the best I can get - if I can get advice about what's available. If I ask a local supplier they will only tell me what they've got, rather than what are the best type. Define "best". Longest lasting? Smoothest running? For some applications, the cheapest are the best choice because that's all they need. Also, assuming you've decided you want eg the longest lasting ones, how far up the price/performance curve are you actually prepared to go? If the normal ones are a fiver, are you prepared to pay 100 quid for ones which may last twice as long? (and a side question : I know ball bearings come in different qualities - do the sealed ones have the same range, or are they rather more standardised?) cheers, clive |
bearings: different grades & qualities
We were somewhere around Barstow, on the edge of the desert, when the
drugs began to take hold. I remember "tg" saying something like: I have to replace some bearings in a generator I have. I discovered they are a common size - 6302-2RSH. What I want to know is, do bearings come in different grades or qualities? They certainly do. Or are they all the same? I want to replace these bearings with the best I can get. Thanks for any pointers. Avoid RHP for a start. SKF are good, but Toyo are the best. I can tell you from some time I spent directly involved in making the things that Toyo were the most exacting specs. -- Dave |
bearings: different grades & qualities
"Clive George" wrote in message ... "tg" wrote in message ... Define "best". Longest lasting? yeah, longest lasting |
bearings: different grades & qualities
In message , tg
writes I have to replace some bearings in a generator I have. I discovered they are a common size - 6302-2RSH. What I want to know is, do bearings come in different grades or qualities? Or are they all the same? I want to replace these bearings with the best I can get. Thanks for any pointers. Umm... in essence yes. Or rather you get what you pay for:-) It is 25 years since I had a proper job; working for SKF at Luton so a certain amount of rust may have affected my knowledge. Different manufacturers use different steels and hardening methods which confer different characteristics to the life and robustness of the product. Also the fit between the balls and the grooves has a big impact on the noise and performance. Quiet bearings have a shorter life. I would avoid Japanese; Asahi for instance. SKF used a through hardening steel whereas RHP used a case hardening process. There is a massive mark up on bearings. Employees were entitled to 60% discount on deep groove and 40% on tapers. Care is needed when fitting replacements as simply whacking them in with a steel hammer is likely to cause damage. Others may care to advise. regards -- Tim Lamb |
bearings: different grades & qualities
"tg" wrote in message ... I have to replace some bearings in a generator I have. I discovered they are a common size - 6302-2RSH. What I want to know is, do bearings come in different grades or qualities? Or are they all the same? I want to replace these bearings with the best I can get. Thanks for any pointers. I believe that bearings from a _reliable source_ are generally of good similar quality. Your question reminds me of some interesting info (if memory allows). A certain British army tank had to rely on a source of Russian bearings, as they were not available anywhere else, at short notice. I think that the "cold war" was still on. Sylvain. |
bearings: different grades & qualities
"tg" wrote in message ... "Ignoramus13628" wrote in message ... On Tue, 2 Jan 2007 18:47:21 -0000, tg wrote: I have to replace some bearings in a generator I have. I discovered they are a common size - 6302-2RSH. What I want to know is, do bearings come in different grades or qualities? Or are they all the same? I want to replace these bearings with the best I can get. Thanks for any pointers. yes, they do come in different grades and qualities. Can you ask the manufacturer for what they recommend? I don't trust those girls that answer the phone at the manufacturers. I'd rather just go for the best I can get - if I can get advice about what's available. If I ask a local supplier they will only tell me what they've got, rather than what are the best type. I think that you're worrying unnecessarely about quality. I do know that "Timken" make (or did make) good tapered roller bearings. You're talking about ball bearings, I assume. You can also get parallel roller bearings, tapered roller bearings, needle roller bearings, thrust-type ball bearings, etc.. The ordinary (journal) ball bearings can have different clearances (they're marked with a number of zeros on their circumference). If they are a loose fit, they will have a small clearance (between the balls and the inner and outer tracks). and if they are a tight interference fit, they will have a greater clearance to allow for this. Sylvain. |
bearings: different grades & qualities
tg wrote: I have to replace some bearings in a generator I have. I discovered they are a common size - 6302-2RSH. What I want to know is, do bearings come in different grades or qualities? Or are they all the same? I want to replace these bearings with the best I can get. Thanks for any pointers. As to grades you should fit a matching grade to what you are replacing - or ask manufacturer for the grade. Just throwing money at it is not the right thing to do ... you want the bearing to match the parts it is designed to work with ... what is point in putting in something 10 x the price it needs to be. As another poster said Toyo bearings are good ... I used INA bearings on most jobs www.ina.co.uk/ Although I usually go to local Bearing Supplies drop the old ones on the counter and ask for replacements - simple as that. |
bearings: different grades & qualities
"Grimly Curmudgeon" wrote in message ... We were somewhere around Barstow, on the edge of the desert, when the drugs began to take hold. I remember "tg" saying something like: Avoid RHP for a start. SKF are good, but Toyo are the best. thanks for this feedback, it's good to have a name to go on. |
bearings: different grades & qualities
Blind posted because top and bottom are boring...
Higher bearing grades generally mean higher RPM with less heat generated. It usually has to do with the surface quality of the balls or rollers in the bearings... And of course the "race" that they run in. Match the RPM of your machine to the rating of the bearing and you should be fine. Use a higher rated bearing if you wish for longer life. Going much beyond a single grade above is probably a waste of $$$. ...You could actually go to ceramic bearings if you want to simply give money way though. :) Regards, Joe Agro, Jr. (800) 871-5022 01.908.542.0244 Automatic / Pneumatic Drills: http://www.AutoDrill.com Multiple Spindle Drills: http://www.Multi-Drill.com V8013-R |
bearings: different grades & qualities
In message , Clive
George writes Define "best". Longest lasting? Smoothest running? For some applications, the cheapest are the best choice because that's all they need. Also, assuming you've decided you want eg the longest lasting ones, how far up the price/performance curve are you actually prepared to go? If the normal ones are a fiver, are you prepared to pay 100 quid for ones which may last twice as long? (and a side question : I know ball bearings come in different qualities - do the sealed ones have the same range, or are they rather more standardised?) Bearings are sealed depending on their application and intended lubrication. eg. an electric motor bearing might have the dirty *windings side* sealed and the clean side open for grease lubrication. Internal construction has not cropped up yet and my bearing book is over in the workshop, steel cages, brass cages, nylon/plastic, fully filled etc. etc. AFAIR the numbers give the o/d, i/d, width and abutments and the letters refer to the cage and sideplates. regards -- Tim Lamb |
bearings: different grades & qualities
"Tim Lamb" wrote in message ... In message , tg writes snip) Care is needed when fitting replacements as simply whacking them in with a steel hammer is likely to cause damage. Others may care to advise. Use a copper or brass drift (punch) the same size as the bearing track (a tube would be best, but you would need a lot of them). If the outer track is an interference fit, tap on that. If the inner track is an interference fit, then tap on that one. If both tracks are an interference fit (Ford Transit rear hub bearings, for instance), use a drift wide enough to cover both tracks, taking care not to damage the balls' cage. Of course, if you have a hydraulic press with suitable fittings, so much the better (only to put the bearings in their housing, I suppose). I nearly forgot: Aluminium casings should preferably be expanded with the use of heat, before fitting any bearing. Sylvain. regards -- Tim Lamb |
bearings: different grades & qualities
I would avoid Japanese; Asahi for instance.
True in the 70's, not now. Maybe avoid Chinese low-end manufacturers?? SKF used a through hardening steel whereas RHP used a case hardening process. Certainly not in small sizes! Anyway RHP are now owned by NSK. When I was doing basic research on rolling element bearings in the 70's and 80's the general consensus was that there was little to choose between the big names (SKF, NSK/RHP, and FAG). Timken specialise in big case-hardened taper rollers typically used in the "tough" end of the market. There is a massive mark up on bearings. Employees were entitled to 60% discount on deep groove and 40% on tapers. Care is needed when fitting replacements as simply whacking them in with a steel hammer is likely to cause damage. Agreed on both counts |
bearings: different grades & qualities
Your question reminds me of some interesting info (if memory allows). A certain British army tank had to rely on a source of Russian bearings, as they were not available anywhere else, at short notice. I think that the "cold war" was still on. I'd not heard that one (sounds a bit Urban Myth to be honest, as Wyko could make anything at a price, but maybe it was to do with delivery), but when I was trying to source asbestos clutch linings to keep an old UK nuclear power station going I was interested to find that you could still fit asbestos to Challenger tanks |
bearings: different grades & qualities
On Tue, 2 Jan 2007 20:01:12 +0000, Tim Lamb
wrote: In message , tg writes I have to replace some bearings in a generator I have. I discovered they are a common size - 6302-2RSH. What I want to know is, do bearings come in different grades or qualities? Or are they all the same? I want to replace these bearings with the best I can get. Thanks for any pointers. Umm... in essence yes. Or rather you get what you pay for:-) It is 25 years since I had a proper job; working for SKF at Luton so a certain amount of rust may have affected my knowledge. Different manufacturers use different steels and hardening methods All ball bearings are made from SAE 52100 steel. Check with the ABMA or ISO and see. which confer different characteristics to the life and robustness of the product. Also the fit between the balls and the grooves has a big impact on the noise and performance. Quiet bearings have a shorter life. The fit between the balls and the raceways is called "clearance". The comment "Quiet Bearings have a shorter life." is not correct. The measurement of noise levels (quietness) in a bearing is a function of the roundness of the raceways and the finish of the raceways, the roundness of the balls and the finish of the balls, as well as the noise generated by the lubrication. The better the finish of the raceways and balls, and the better the roundness of the raceway and balls, means the running accuracy of the bearing is better, therefore quieter. Measuring noise in a bearing measures the balls as the move in relation to the raceways. The noise in a bearing is measured by a transducer that measures the vibration that occurs as the balls move. That measurement is in micron/meters/second. I would avoid Japanese; Asahi for instance. NSK, Koyo and Nachi make good bearings and are Japanese. SKF used a through hardening steel whereas RHP used a case hardening process. There are no case hardened ball bearings that I know of. You are mixing up ball bearings with Tapered roller bearings. This guy needs a good sealed for life EMQ bearing. If he's press fitting the bearing on a shaft on a generator he needs a C/3 clearacne bearing. Any major brand...SKF, KOYO, NSK, FAG, Torrington, Etc. will suit his needs. -- K. A. Cannon kcannon at insurgent dot org (change the orgy to org to reply) Don't worry about the world coming to an end today. It's already tomorrow in Australia. -Charles Schultz |
bearings: different grades & qualities
tg wrote:
"Clive George" wrote in message ... "tg" wrote in message ... Define "best". Longest lasting? yeah, longest lasting LOL Don't we all. However as you don't disclose the environment or the usage of this generator and as these bearings are common as dirt with a price to match I don't see why you're so concerned. Any name brand will serve the purpose. As for upping the grade, the oem may not have made the product to such a degree that higher grade bearings would be suitable and have a shorter service life as a consequence. With bearing dimensions of 15 x 42 x13 mm, this generator isn't going to power a city. A matter of KISS. Tom -- Posted via a free Usenet account from http://www.teranews.com |
bearings: different grades & qualities
In message ,
Ignoramus13628 writes On Tue, 2 Jan 2007 18:58:16 -0000, tg wrote: "Ignoramus13628" wrote in message ... On Tue, 2 Jan 2007 18:47:21 -0000, tg wrote: I have to replace some bearings in a generator I have. I discovered they are a common size - 6302-2RSH. What I want to know is, do bearings come in different grades or qualities? Or are they all the same? I want to replace these bearings with the best I can get. Thanks for any pointers. yes, they do come in different grades and qualities. Can you ask the manufacturer for what they recommend? I don't trust those girls that answer the phone at the manufacturers. I'd rather just go for the best I can get - if I can get advice about what's available. If I ask a local supplier they will only tell me what they've got, rather than what are the best type. I found that customer service reps at manufacturers that I call for suggestions, are actuially either helpful or can take me to competent engineers. i Give Mercury Bearings a ring 020 8805 1919 Small business who know where they're at -- geoff |
bearings: different grades & qualities
"Tom" wrote in message ... tg wrote: "Clive George" wrote in message ... "tg" wrote in message ... Define "best". Longest lasting? yeah, longest lasting LOL Don't we all. However as you don't disclose the environment or the usage of this generator and as these bearings are common as dirt with a price to match I don't see why you're so concerned. the generator is a wind turbine. The bearings are to a small degree exposed to the elements, or at least the moisture and constantly varying temperatures of the outdoors. The turbine is high up and getting access to it means erecting a scaffold tower. All of this is a lot of work simply to replace bearings, thus I want a grade that is going to last. I expect that 'any brand name' might not serve the purpose, the cheap type might start rumbling or squealing after a couple a months, thus I want to get it right when I have to re-install the turbine high in the sky. It's no joke assembling a scaffolding tower and then building up the turbine at the top of it. Ideally I'd like to service the turbine only once a year, or maybe even once every 18 months if possible, and fitting top knotch bearings might get me that. |
bearings: different grades & qualities
In message , Clive
George writes "tg" wrote in message ... "Ignoramus13628" wrote in message ... On Tue, 2 Jan 2007 18:47:21 -0000, tg wrote: I have to replace some bearings in a generator I have. I discovered they are a common size - 6302-2RSH. What I want to know is, do bearings come in different grades or qualities? Or are they all the same? I want to replace these bearings with the best I can get. Thanks for any pointers. yes, they do come in different grades and qualities. Can you ask the manufacturer for what they recommend? I don't trust those girls that answer the phone at the manufacturers. I'd rather just go for the best I can get - if I can get advice about what's available. If I ask a local supplier they will only tell me what they've got, rather than what are the best type. Define "best". Longest lasting? Smoothest running? For some applications, the cheapest are the best choice because that's all they need. Also, assuming you've decided you want eg the longest lasting ones, how far up the price/performance curve are you actually prepared to go? If the normal ones are a fiver, 6203 bearings of the quality you need should cost about a fiver a pair are you prepared to pay 100 quid for ones which may last twice as long? This is where you need the experience of a good distributor who knows their stuff Manufacturers are not the best people to ask as they will always promote their product. (and a side question : I know ball bearings come in different qualities - do the sealed ones have the same range, or are they rather more standardised?) I think 6203-2RSH bearings are sealed on both sides you could get 6203 Z or ZZ for (single or double) shielded ones Yes most bearings come in shielded or sealed versions -- geoff |
bearings: different grades & qualities
In message , Tim Lamb
writes In message , tg writes I have to replace some bearings in a generator I have. I discovered they are a common size - 6302-2RSH. What I want to know is, do bearings come in different grades or qualities? Or are they all the same? I want to replace these bearings with the best I can get. Thanks for any pointers. Umm... in essence yes. Or rather you get what you pay for:-) It is 25 years since I had a proper job; working for SKF at Luton so a certain amount of rust may have affected my knowledge. .... ... I would avoid Japanese; Asahi for instance. I think you must be a bit rusty most mid range bearings are Japanese nowadays (but made in Malaysia, Indonesia, Korea etc) -- geoff |
bearings: different grades & qualities
In message , Sylvain VAN DER
WALDE writes "Tim Lamb" wrote in message ... In message , tg writes snip) Care is needed when fitting replacements as simply whacking them in with a steel hammer is likely to cause damage. Others may care to advise. Use a copper or brass drift (punch) the same size as the bearing track (a tube would be best, but you would need a lot of them). Use the old bearing ... -- geoff |
bearings: different grades & qualities
tg wrote:
"Tom" wrote in message ... tg wrote: "Clive George" wrote in message ... "tg" wrote in message ... Define "best". Longest lasting? yeah, longest lasting LOL Don't we all. However as you don't disclose the environment or the usage of this generator and as these bearings are common as dirt with a price to match I don't see why you're so concerned. the generator is a wind turbine. The bearings are to a small degree exposed to the elements, or at least the moisture and constantly varying temperatures of the outdoors. The turbine is high up and getting access to it means erecting a scaffold tower. All of this is a lot of work simply to replace bearings, thus I want a grade that is going to last. I expect that 'any brand name' might not serve the purpose, the cheap type might start rumbling or squealing after a couple a months, thus I want to get it right when I have to re-install the turbine high in the sky. It's no joke assembling a scaffolding tower and then building up the turbine at the top of it. Ideally I'd like to service the turbine only once a year, or maybe even once every 18 months if possible, and fitting top knotch bearings might get me that. Rather than worry about "top knotch" bearings, (any good brand will do) I suggest you concentrate on improving the environment in which the generator will exist. Namely full enclosure. Presumably this an automotive based generator, consider the underhood environment of a car in the Midwest, hot, cold, freezing, dry and wet. Yet the generator bearings survive... From a maintenance point of view, you could look outside the square and design your tower so that the generator assembly could be lowered to the ground for servicing without actually have to erect scaffolding. Such designs are commonplace down here. Simple cable operated latches lock the generators in place atop the tower. Tom Tom -- Posted via a free Usenet account from http://www.teranews.com |
bearings: different grades & qualities
"raden" wrote in message ... In message , Sylvain VAN DER WALDE writes "Tim Lamb" wrote in message ... In message , tg writes snip) Care is needed when fitting replacements as simply whacking them in with a steel hammer is likely to cause damage. Others may care to advise. Use a copper or brass drift (punch) the same size as the bearing track (a tube would be best, but you would need a lot of them). Use the old bearing ... I've never tried that, so can't comment. Sylvain. -- geoff |
bearings: different grades & qualities
"K. A. Cannon" wrote in message ... On Tue, 2 Jan 2007 20:01:12 +0000, Tim Lamb wrote: In message , tg writes I have to replace some bearings in a generator I have. I discovered they are a common size - 6302-2RSH. What I want to know is, do bearings come in different grades or qualities? Or are they all the same? I want to replace these bearings with the best I can get. Thanks for any pointers. Umm... in essence yes. Or rather you get what you pay for:-) It is 25 years since I had a proper job; working for SKF at Luton so a certain amount of rust may have affected my knowledge. Different manufacturers use different steels and hardening methods All ball bearings are made from SAE 52100 steel. Check with the ABMA or ISO and see. which confer different characteristics to the life and robustness of the product. Also the fit between the balls and the grooves has a big impact on the noise and performance. Quiet bearings have a shorter life. The fit between the balls and the raceways is called "clearance". The comment "Quiet Bearings have a shorter life." is not correct. The measurement of noise levels (quietness) in a bearing is a function of the roundness of the raceways and the finish of the raceways, the roundness of the balls and the finish of the balls, as well as the noise generated by the lubrication. The better the finish of the raceways and balls, and the better the roundness of the raceway and balls, means the running accuracy of the bearing is better, therefore quieter. Measuring noise in a bearing measures the balls as the move in relation to the raceways. The noise in a bearing is measured by a transducer that measures the vibration that occurs as the balls move. That measurement is in micron/meters/second. I would avoid Japanese; Asahi for instance. NSK, Koyo and Nachi make good bearings and are Japanese. SKF used a through hardening steel whereas RHP used a case hardening process. There are no case hardened ball bearings that I know of. You are mixing up ball bearings with Tapered roller bearings. This guy needs a good sealed for life EMQ bearing. If he's press fitting the bearing on a shaft on a generator he needs a C/3 clearacne bearing. Any major brand...SKF, KOYO, NSK, FAG, Torrington, Etc. will suit his needs. Very interesting and useful. Sylvain. -- K. A. Cannon kcannon at insurgent dot org (change the orgy to org to reply) Don't worry about the world coming to an end today. It's already tomorrow in Australia. -Charles Schultz |
bearings: different grades & qualities
"Newshound" wrote in message ... Your question reminds me of some interesting info (if memory allows). A certain British army tank had to rely on a source of Russian bearings, as they were not available anywhere else, at short notice. I think that the "cold war" was still on. I'd not heard that one (sounds a bit Urban Myth to be honest, as Wyko could make anything at a price, but maybe it was to do with delivery), As stated above "at short notice". It's definitely not an "Urban Myth". It's true, and I'd wager on it. but when I was trying to source asbestos clutch linings to keep an old UK nuclear power station going I was interested to find that you could still fit asbestos to Challenger tanks I don't think that regulations that are mandatory to civilians apply to the Armed Services. Sylvain. |
bearings: different grades & qualities
In message , raden
writes It is 25 years since I had a proper job; working for SKF at Luton so a certain amount of rust may have affected my knowledge. ... ... I would avoid Japanese; Asahi for instance. I think you must be a bit rusty most mid range bearings are Japanese nowadays (but made in Malaysia, Indonesia, Korea etc) Yes. I was actually on the electrical side so I refuse to be embarrassed:-) SKF took a big hit from the Japanese in the late 70's. My *hearsay* understanding was that by relaxing the groove tolerances much quieter bearings could be marketed for use in *quiet environment* electric motors. In factory scuttlebutt at the time was that this would lead to shorter life and reduced functional performance. I have direct personal experience of a particular range from Asahi (deep groove, self aligning) and believe they are not as good as other manufacturers equivalents. regards -- Tim Lamb |
bearings: different grades & qualities
tg wrote:
"Ignoramus13628" wrote in message ... On Tue, 2 Jan 2007 18:47:21 -0000, tg wrote: I have to replace some bearings in a generator I have. I discovered they are a common size - 6302-2RSH. What I want to know is, do bearings come in different grades or qualities? Or are they all the same? I want to replace these bearings with the best I can get. Thanks for any pointers. yes, they do come in different grades and qualities. Can you ask the manufacturer for what they recommend? I don't trust those girls that answer the phone at the manufacturers. You should. You'ld be amazed at what a bright girl can pick up at an engineering company..apart from a 'dose' of course.. |
bearings: different grades & qualities
tg wrote:
"Tom" wrote in message ... tg wrote: "Clive George" wrote in message ... "tg" wrote in message ... Define "best". Longest lasting? yeah, longest lasting LOL Don't we all. However as you don't disclose the environment or the usage of this generator and as these bearings are common as dirt with a price to match I don't see why you're so concerned. the generator is a wind turbine. The bearings are to a small degree exposed to the elements, or at least the moisture and constantly varying temperatures of the outdoors. The turbine is high up and getting access to it means erecting a scaffold tower. All of this is a lot of work simply to replace bearings, thus I want a grade that is going to last. I expect that 'any brand name' might not serve the purpose, the cheap type might start rumbling or squealing after a couple a months, thus I want to get it right when I have to re-install the turbine high in the sky. It's no joke assembling a scaffolding tower and then building up the turbine at the top of it. Ideally I'd like to service the turbine only once a year, or maybe even once every 18 months if possible, and fitting top knotch bearings might get me that. Go for stainless steel, oil lubed and fully shielded. If corrosion/dirt rather than actual wear is the problem. There are various grades of steel used as well. |
bearings: different grades & qualities
I can tell you from some time I spent directly involved in making the things that Toyo were the most exacting specs. Not sure where you got that info. DuPont did a study on bearing quality and Toyo (Koyo?)) wasn't even considered. NTN had the highest quality rating and as a result, DuPont corporate policy is to use NTN only. |
bearings: different grades & qualities
On Tue, 2 Jan 2007 18:47:21 -0000, "tg"
wrote: I have to replace some bearings in a generator I have. I discovered they are a common size - 6302-2RSH. What I want to know is, do bearings come in different grades or qualities? Or are they all the same? I want to replace these bearings with the best I can get. Thanks for any pointers. Bearings do come in different grades and qualities but most generators use bearings made to ABEC-1 standards as high precision is not needed. All that means is that the ID, OD and width fall within certain tolerances but has nothing to do with surface finish, concentricity etc. I would definitely stay away from Chinese - some are reasonably good, some are real trash and you don't know which you may be getting and the same holds true for India. Any bearing from a major manufacturer (NTN, NSK, SKF, FAG, Fafnir etc) will suffice however, NTN has been considered to be a top brand for electric motors for years. In a DuPont comparison, NTN ranked highest in the world in quality and adherence to tolerance but the differences are negligible for all practical purposes. Sealing is another issue - most electric motor (and generator) bearings are shielded. Cheapest and fairly good at blocking dirt but doesn't do anything for water. Sealed is best but a full contact seal creates friction and increases start up torque. Your best bet for this application would be a non-contact seal such as the LLB suffix on NTN. A sealed or shielded bearing is also "lubed for life" so you really don't need to grease it - just run it until it begins to fail. Most bearing failures are caused by over lubrication. Also, most manufactures have gone to an "EM" designation for electric motor bearings which means they have certain qualities preferred for electric motor applications. This automatically includes C3 internal clearance for a press fit on the shaft. If the bearing doesn't say EM then you need to make sure it does say C3. Good luck with your selection. |
bearings: different grades & qualities
On Tue, 2 Jan 2007 23:43:03 -0000, "tg"
wrote: the generator is a wind turbine. The bearings are to a small degree exposed to the elements, or at least the moisture and constantly varying temperatures of the outdoors. The turbine is high up and getting access to it means erecting a scaffold tower. All of this is a lot of work simply to replace bearings, thus I want a grade that is going to last. I expect that 'any brand name' might not serve the purpose, the cheap type might start rumbling or squealing after a couple a months, thus I want to get it right when I have to re-install the turbine high in the sky. It's no joke assembling a scaffolding tower and then building up the turbine at the top of it. Ideally I'd like to service the turbine only once a year, or maybe even once every 18 months if possible, and fitting top knotch bearings might get me that. Hi, Try alt.energy.homepower and maybe alt.energy.renewable, and trawl the archives of them. There's likely to be good info on maintaining wind gens at least, and maybe something on the best bearings for them too. cheers, Pete. |
bearings: different grades & qualities
We were somewhere around Barstow, on the edge of the desert, when the
drugs began to take hold. I remember (Tom) saying something like: I can tell you from some time I spent directly involved in making the things that Toyo were the most exacting specs. Not sure where you got that info. DuPont did a study on bearing quality and Toyo (Koyo?)) wasn't even considered. NTN had the highest quality rating and as a result, DuPont corporate policy is to use NTN only. If that works for them, fine. Toyo are outstanding, imo and experience. Looking NTN up, as I hadn't come across them, it seems that Toyo and NTN are very closely tied up anyway. http://www.ntn.ca/corporate_history.htm -- Dave |
bearings: different grades & qualities
K. A. Cannon wrote:
All ball bearings are made from SAE 52100 steel. Check with the ABMA or ISO and see. With the exception of stainless, ceramic, or even Delrin. How about "Most ball bearings...."? Kevin Gallimore ----== Posted via Newsfeeds.Com - Unlimited-Unrestricted-Secure Usenet News==---- http://www.newsfeeds.com The #1 Newsgroup Service in the World! 120,000+ Newsgroups ----= East and West-Coast Server Farms - Total Privacy via Encryption =---- |
bearings: different grades & qualities
If your bearings are starting to go out after only 2 months, that is
only 1500 hours. And if I assume that many of those hours are not high load (or no load), I'd say you have a design problem that won't be solved with a better bearing. Moisture, dirt, axial loads, overloads, bad mounting surface all come to mind. I'd certainly be designing my hard to service equipment for 10,000 hours MTBF with a goal of 20,000 hours. Keep in mind that many fractional horse electic motor applications (ie furnace fans) have 50k to 100k hour life expectancies. tg wrote: "Tom" wrote in message ... tg wrote: "Clive George" wrote in message ... "tg" wrote in message ... Define "best". Longest lasting? yeah, longest lasting LOL Don't we all. However as you don't disclose the environment or the usage of this generator and as these bearings are common as dirt with a price to match I don't see why you're so concerned. the generator is a wind turbine. The bearings are to a small degree exposed to the elements, or at least the moisture and constantly varying temperatures of the outdoors. The turbine is high up and getting access to it means erecting a scaffold tower. All of this is a lot of work simply to replace bearings, thus I want a grade that is going to last. I expect that 'any brand name' might not serve the purpose, the cheap type might start rumbling or squealing after a couple a months, thus I want to get it right when I have to re-install the turbine high in the sky. It's no joke assembling a scaffolding tower and then building up the turbine at the top of it. Ideally I'd like to service the turbine only once a year, or maybe even once every 18 months if possible, and fitting top knotch bearings might get me that. |
All times are GMT +1. The time now is 11:34 PM. |
Powered by vBulletin® Copyright ©2000 - 2025, Jelsoft Enterprises Ltd.
Copyright ©2004 - 2014 DIYbanter