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-   -   CH Pump failure mode? (https://www.diybanter.com/uk-diy/176990-ch-pump-failure-mode.html)

Brian Reay September 24th 06 10:47 AM

CH Pump failure mode?
 
I'm having a problem with our CH. Upstairs rads and hot water are fine,
downstairs rads are very slow to heat up (even with all other rads off). No
air in system, as far as I can tell and system was nicely balanced last
winter and worked fine- ie the problem probably isn't balancing.

Pump seems to be running- there is a slight vibration which you normally get
when it is BUT the only time I've seen this sort of thing before was when
the pump had failed (in our previous house).

So, I'm thinking the pump may be rotating but maybe the impellor is shot in
some way (broken shaft maybe). Is this a "normal" failure mode?


TIA

Brian




Andrew Gabriel September 24th 06 11:31 AM

CH Pump failure mode?
 
In article ,
"Brian Reay" writes:
I'm having a problem with our CH. Upstairs rads and hot water are fine,
downstairs rads are very slow to heat up (even with all other rads off). No
air in system, as far as I can tell and system was nicely balanced last
winter and worked fine- ie the problem probably isn't balancing.

Pump seems to be running- there is a slight vibration which you normally get
when it is BUT the only time I've seen this sort of thing before was when
the pump had failed (in our previous house).

So, I'm thinking the pump may be rotating but maybe the impellor is shot in
some way (broken shaft maybe). Is this a "normal" failure mode?


A friend of mine found there were no impeller blades left on the
spindle of a central heating pump. He never did find where they
actually went.

Your symptoms could also be that the system has sludged up.

Another possibility could be TRVs have got stuck closed during the
summer.

Is downstairs a separate zone, in which case maybe a zone valve
isn't working properly.

--
Andrew Gabriel

Derek ^ September 24th 06 12:20 PM

CH Pump failure mode?
 
On 24 Sep 2006 10:31:28 GMT, (Andrew
Gabriel) wrote:

A friend of mine found there were no impeller blades left on the
spindle of a central heating pump. He never did find where they
actually went.


They get worn off by abrasives (rust ?) in the radiator water.

A similar affliction can happen to vacuum cleaners. The vac makes all
the right noises but won't pick anything up.

DG


Ed Sirett September 24th 06 07:10 PM

CH Pump failure mode?
 
On Sun, 24 Sep 2006 09:47:38 +0000, Brian Reay wrote:

I'm having a problem with our CH. Upstairs rads and hot water are fine,
downstairs rads are very slow to heat up (even with all other rads off). No
air in system, as far as I can tell and system was nicely balanced last
winter and worked fine- ie the problem probably isn't balancing.

Pump seems to be running- there is a slight vibration which you normally get
when it is BUT the only time I've seen this sort of thing before was when
the pump had failed (in our previous house).

So, I'm thinking the pump may be rotating but maybe the impellor is shot in
some way (broken shaft maybe). Is this a "normal" failure mode?


Yes it's one of the less common failure modes.

The major ones IME a
Electrical earth fault.
Jams and continues to do so every time it stops.




--
Ed Sirett - Property maintainer and registered gas fitter.
The FAQ for uk.diy is at http://www.diyfaq.org.uk
Gas fitting FAQ http://www.makewrite.demon.co.uk/GasFitting.html
Sealed CH FAQ http://www.makewrite.demon.co.uk/SealedCH.html
Choosing a Boiler FAQ http://www.makewrite.demon.co.uk/BoilerChoice.html
Gas Fitting Standards Docs he http://www.makewrite.demon.co.uk/GasFittingStandards


raden September 24th 06 08:44 PM

CH Pump failure mode?
 
In message , Brian Reay
writes
I'm having a problem with our CH. Upstairs rads and hot water are fine,
downstairs rads are very slow to heat up (even with all other rads off). No
air in system, as far as I can tell and system was nicely balanced last
winter and worked fine- ie the problem probably isn't balancing.

Pump seems to be running- there is a slight vibration which you normally get
when it is BUT the only time I've seen this sort of thing before was when
the pump had failed (in our previous house).

So, I'm thinking the pump may be rotating but maybe the impellor is shot in
some way (broken shaft maybe). Is this a "normal" failure mode?

It can happen, yes

On a Grundfos pump, the shaft is ceramic, and can shear off


--
geoff

Brian Reay September 24th 06 09:45 PM

CH Pump failure mode?
 

"Ed Sirett" wrote in message
n.co.uk...
On Sun, 24 Sep 2006 09:47:38 +0000, Brian Reay wrote:

I'm having a problem with our CH. Upstairs rads and hot water are fine,
downstairs rads are very slow to heat up (even with all other rads off).
No
air in system, as far as I can tell and system was nicely balanced last
winter and worked fine- ie the problem probably isn't balancing.

Pump seems to be running- there is a slight vibration which you normally
get
when it is BUT the only time I've seen this sort of thing before was when
the pump had failed (in our previous house).

So, I'm thinking the pump may be rotating but maybe the impellor is shot
in
some way (broken shaft maybe). Is this a "normal" failure mode?


Yes it's one of the less common failure modes.


I decided to replace the pump and, after removing the old one, discovered
impellor was corroded but appeared otherwise intact. New one is in place but
I'm not 100% convinced I've found the problem- at least not all of it. There
seems to be an airlock that won't "bleed", not sure if this is real or
imagined due to being a tad cream crackered!

The system is quite old (1984 or so) and I suspect the pump is the original.
Previously the system has been very reliable in the 9 years we've live here-
new motor in divert valve some years back and a new thermostat, only
replaced as it interfered with the radio.

Brian



The Natural Philosopher September 25th 06 12:37 AM

CH Pump failure mode?
 
Brian Reay wrote:
I'm having a problem with our CH. Upstairs rads and hot water are fine,
downstairs rads are very slow to heat up (even with all other rads off). No
air in system, as far as I can tell and system was nicely balanced last
winter and worked fine- ie the problem probably isn't balancing.

Pump seems to be running- there is a slight vibration which you normally get
when it is BUT the only time I've seen this sort of thing before was when
the pump had failed (in our previous house).

So, I'm thinking the pump may be rotating but maybe the impellor is shot in
some way (broken shaft maybe). Is this a "normal" failure mode?



Can be. Also siezed but still humming anyway.

TIA

Brian




The Natural Philosopher September 25th 06 12:42 AM

CH Pump failure mode?
 
Brian Reay wrote:
"Ed Sirett" wrote in message
n.co.uk...
On Sun, 24 Sep 2006 09:47:38 +0000, Brian Reay wrote:

I'm having a problem with our CH. Upstairs rads and hot water are fine,
downstairs rads are very slow to heat up (even with all other rads off).
No
air in system, as far as I can tell and system was nicely balanced last
winter and worked fine- ie the problem probably isn't balancing.

Pump seems to be running- there is a slight vibration which you normally
get
when it is BUT the only time I've seen this sort of thing before was when
the pump had failed (in our previous house).

So, I'm thinking the pump may be rotating but maybe the impellor is shot
in
some way (broken shaft maybe). Is this a "normal" failure mode?

Yes it's one of the less common failure modes.


I decided to replace the pump and, after removing the old one, discovered
impellor was corroded but appeared otherwise intact. New one is in place but
I'm not 100% convinced I've found the problem- at least not all of it. There
seems to be an airlock that won't "bleed", not sure if this is real or
imagined due to being a tad cream crackered!


That is very possible. I had that problem here in a new install.

I solved it by running ONLY the CH, and shutting down any rads that were
actually getting hot completely, and cranking the pump up to full speed.
Eventually the bubbles got blown to somewhere I could bleed them out.

I SHOULD have put bleeds in the long loft piping that fed that
section..its the highest point of the CH circuity.

If you have plenty pof mains pressure, another trick is to simply run
with the pressuring loop wide open and take the fittings off the
radiators..this sort of pressure washes the whole system and probably
your carpets, but does clear the bubbles.

I.e. what you want is max flow through the bubbly pipework




The system is quite old (1984 or so) and I suspect the pump is the original.
Previously the system has been very reliable in the 9 years we've live here-
new motor in divert valve some years back and a new thermostat, only
replaced as it interfered with the radio.

Brian



Ed Sirett September 25th 06 07:14 PM

CH Pump failure mode?
 
On Mon, 25 Sep 2006 00:42:20 +0100, The Natural Philosopher wrote:

Brian Reay wrote:
"Ed Sirett" wrote in message
n.co.uk...
On Sun, 24 Sep 2006 09:47:38 +0000, Brian Reay wrote:

I'm having a problem with our CH. Upstairs rads and hot water are fine,
downstairs rads are very slow to heat up (even with all other rads off).
No
air in system, as far as I can tell and system was nicely balanced last
winter and worked fine- ie the problem probably isn't balancing.

Pump seems to be running- there is a slight vibration which you normally
get
when it is BUT the only time I've seen this sort of thing before was when
the pump had failed (in our previous house).

So, I'm thinking the pump may be rotating but maybe the impellor is shot
in
some way (broken shaft maybe). Is this a "normal" failure mode?
Yes it's one of the less common failure modes.


I decided to replace the pump and, after removing the old one, discovered
impellor was corroded but appeared otherwise intact. New one is in place but
I'm not 100% convinced I've found the problem- at least not all of it. There
seems to be an airlock that won't "bleed", not sure if this is real or
imagined due to being a tad cream crackered!


That is very possible. I had that problem here in a new install.

I solved it by running ONLY the CH, and shutting down any rads that were
actually getting hot completely, and cranking the pump up to full speed.
Eventually the bubbles got blown to somewhere I could bleed them out.

I SHOULD have put bleeds in the long loft piping that fed that
section..its the highest point of the CH circuity.

Another good place for air bleed points is _near_ the top of a vertical
sectional that's flowing downward.


--
Ed Sirett - Property maintainer and registered gas fitter.
The FAQ for uk.diy is at http://www.diyfaq.org.uk
Gas fitting FAQ http://www.makewrite.demon.co.uk/GasFitting.html
Sealed CH FAQ http://www.makewrite.demon.co.uk/SealedCH.html
Choosing a Boiler FAQ http://www.makewrite.demon.co.uk/BoilerChoice.html
Gas Fitting Standards Docs he http://www.makewrite.demon.co.uk/GasFittingStandards



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