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Metalworking (rec.crafts.metalworking) Discuss various aspects of working with metal, such as machining, welding, metal joining, screwing, casting, hardening/tempering, blacksmithing/forging, spinning and hammer work, sheet metal work. |
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#1
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Making a small, thick top for some lathe legs?
I spent this afternoon talking with an old machinist fellow I know. Not only
did this produce a mosty-complete set of changegears (so I can cut metric on my QC Atlas), but also two very, very (oof, must be close to 100 pounds each) heavy cast iron lathe legs. Apparently from an FE Reed 10-12" model from the '20s or '30s. All free, too. Looks like just the trick for replacing the scrapwood bench my baby came with. Anyway, these new legs are about 5" too short and maybe twice as wide as the Atlas bed. So I need to make some kind of strong, rigid benchtop. Off the top of my head, I'm thinking of laminating four 2x12s and through-bolting them together. Then Mr. Atlas bolts on top. Any other plans you folks might use? Mammoth slabs of steel, I-beams, and maybe 12" box tube are out for a variety of reasons. Hmm, anyone want to swap some Atlas legs for big Reeds? GTO(John) |
#2
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I've made several bench tops and machine bases out of laminated 2x4's
Trim off one edge in the table saw to get sharp corners. Drill some 1/2" holes every 12" to 18" in the wide face. Lots of yellow carpenter glue and some 3/8" threaded rod to clamp it all togehter. Use a sanding disk or belt sander to flatten the top after the glue dries. The resulting 3" thick slab is fairly inexpensive, stable, rock solid, and lasts forever. Make it any size you want. GTO69RA4 wrote: I spent this afternoon talking with an old machinist fellow I know. Not only did this produce a mosty-complete set of changegears (so I can cut metric on my QC Atlas), but also two very, very (oof, must be close to 100 pounds each) heavy cast iron lathe legs. Apparently from an FE Reed 10-12" model from the '20s or '30s. All free, too. Looks like just the trick for replacing the scrapwood bench my baby came with. Anyway, these new legs are about 5" too short and maybe twice as wide as the Atlas bed. So I need to make some kind of strong, rigid benchtop. Off the top of my head, I'm thinking of laminating four 2x12s and through-bolting them together. Then Mr. Atlas bolts on top. Any other plans you folks might use? Mammoth slabs of steel, I-beams, and maybe 12" box tube are out for a variety of reasons. Hmm, anyone want to swap some Atlas legs for big Reeds? GTO(John) |
#3
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Scrounge some glue-lam in the size you want, cut it, lag bolt it down. If
it were me I'd add a layer of aluminum sheet or at least varnished masonite above that. I like a setup where the lathe's headstock and tailstock are up on little platforms so that you can then slide a big baking pan under to catch chips, oil, etc. Grant GTO69RA4 wrote: I spent this afternoon talking with an old machinist fellow I know. Not only did this produce a mosty-complete set of changegears (so I can cut metric on my QC Atlas), but also two very, very (oof, must be close to 100 pounds each) heavy cast iron lathe legs. Apparently from an FE Reed 10-12" model from the '20s or '30s. All free, too. Looks like just the trick for replacing the scrapwood bench my baby came with. Anyway, these new legs are about 5" too short and maybe twice as wide as the Atlas bed. So I need to make some kind of strong, rigid benchtop. Off the top of my head, I'm thinking of laminating four 2x12s and through-bolting them together. Then Mr. Atlas bolts on top. Any other plans you folks might use? Mammoth slabs of steel, I-beams, and maybe 12" box tube are out for a variety of reasons. Hmm, anyone want to swap some Atlas legs for big Reeds? GTO(John) |
#4
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In article , GTO69RA4 says...
Any other plans you folks might use? My first lathe (a 9" atlas) used two by (tens, I think) laid down flat as the bench. They were tied together by a couple of 2x4s running front to back, underneath. The legs were inexpensive sheet steel workbench legs lagged into place. That was actually quite a reasonable bench for the machine. If you have cast iron legs the thing would be a rock. Jim -- ================================================== please reply to: JRR(zero) at pkmfgvm4 (dot) vnet (dot) ibm (dot) com ================================================== |
#6
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No, you don't.
The Altas bed is all you need. with riser blocks on each end. FM Given the size of the Atlas, I wouldn't feel very comfortable bolting on legs that weigh almost as much as it does. Even the original iron legs Atlas sold in their catalogs used a heavy maple board across the top. GTO(John) |
#7
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Thanks for the tips, guys. Seeing as how the wood top won't be supporting any
weight that isn't backed up, I'm going with a lighter approach. Plans so far have a 2x12 on the bottom, two thicknesses of 2x12 on either end as spacers (left hand spacers will extend out the back to support the countershaft), and a 2x12 on top. Everything through-bolted and glued, and bolted to the massive legs. Maybe drawers to pull out from between the boards. I know it won't be too pretty, but considering the weight of the lathe and legs, should be plenty stable. GTO(John) |
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