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Metalworking (rec.crafts.metalworking) Discuss various aspects of working with metal, such as machining, welding, metal joining, screwing, casting, hardening/tempering, blacksmithing/forging, spinning and hammer work, sheet metal work. |
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Electric Motors- replacing bearings
Hi,
Is there any online info 'splainin how to replace ball bearings in electric motors? The last professional craftsman who did it for me put the armature in a vise and whacked the bearing off with a big hammer, ruined the motor, etc. Thanks in advance to everyone. |
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Ignoramus8644 wrote: On 30 Aug 2005 12:37:58 -0700, Rooster wrote: Hi, Is there any online info 'splainin how to replace ball bearings in electric motors? The last professional craftsman who did it for me put the armature in a vise and whacked the bearing off with a big hammer, ruined the motor, etc. I have a webpage where I show how I did it. You should use a bearing puller and be careful removing rear end bell (for single phase motors). http://igor.chudov.com/projects/Repl...lectric-Motor/ i |
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Don't know if it will not come out of the housing, but as far as
removing from the armature you could and prob should press them on and off to prevent damage to the bearings from stricking them. |
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There's a good article on replacing motor bearings in the latest ed. of Home
Shop Machinist. It tells about making a sleeve for a replacement bearing that was too small. Bob Swinney "DJ" wrote in message oups.com... Don't know if it will not come out of the housing, but as far as removing from the armature you could and prob should press them on and off to prevent damage to the bearings from stricking them. |
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"Rooster" wrote in message oups.com... Hi, Is there any online info 'splainin how to replace ball bearings in electric motors? The last professional craftsman who did it for me put the armature in a vise and whacked the bearing off with a big hammer, ruined the motor, etc. Thanks in advance to everyone. I'm not an expert, but I rent my store front out to guy who does motor rewinding. I've seen him many times heat the bearing to remove and replace it on the armature. You also want to check how the bearing seats in the housing. I've seen some motors that the seat was out of round and loose, and the bearing was good. Randy H |
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"Rooster" wrote in message oups.com... Hi, Is there any online info 'splainin how to replace ball bearings in electric motors? The last professional craftsman who did it for me put the armature in a vise and whacked the bearing off with a big hammer, ruined the motor, etc. On the submarine (at sea) we did not have access to fancy hydraulic presses, so we carefully cut off the old bearing with a die grinder and heated up the new bearing in the galley oven. I understand that they later got induction heaters, but I'll bet they still use the die grinder. Vaughn |
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Die grinder? I can hear the sonar watch levitating and fighting the
urge to scream "high speed screws in the water" |
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I don't understand what all the fuss is about on this thread. I've been
rebuilding small electric motors all my life and have never had any instructions whatever. Take them apart, replace the bearings, clean them out a little, make sure all's a'tanto, put them back together the same way they were. On really little motors I've sometimes had trouble 1) getting the centrifugal switch mechanism off correctly 2) getting the bells centered since they're built too lightly To deal with the centrifugal switch, I try to gently remove the bell on the far end from the shaft first, and see what I can see. Lots of times the armature will slide out. I have never had big trouble removing bearings from any motor up to 7.5hp and I've never worked on anything bigger. To deal with the bell centering issue (on reassembly) I mark the bells before disassembly so I can replace them exactly as they were. Then I assemble the motor lightly, and run it on the bench and tap the bells with a soft hammer until they run as quietly as possible, then tighten them. I've gotten a couple of small cheap motors to quiet down quite a bit this way. Motor stators like being blown out with compressed air. The only motors that I hate are the ones that when you run them they're noisy, then when you cut the power for an instant, while they're still virtually at full speed, they run silently, then when you restore the power, the noise returns. Those I've never been able to fix, so I have always replaced them and let the noisy ones go. GWE |
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Jeez, silly me, I never even thought of buying one, I just took mine apart and
made some longer straps for it .. GWE Ignoramus27122 wrote: I am curious where can I buy a very deep bearing puller. (for taking bearings off shafts that protrude about 6-7 inches beyond the bearing. i On Wed, 31 Aug 2005 09:26:03 -0700, Grant Erwin wrote: I don't understand what all the fuss is about on this thread. I've been rebuilding small electric motors all my life and have never had any instructions whatever. Take them apart, replace the bearings, clean them out a little, make sure all's a'tanto, put them back together the same way they were. On really little motors I've sometimes had trouble 1) getting the centrifugal switch mechanism off correctly 2) getting the bells centered since they're built too lightly To deal with the centrifugal switch, I try to gently remove the bell on the far end from the shaft first, and see what I can see. Lots of times the armature will slide out. I have never had big trouble removing bearings from any motor up to 7.5hp and I've never worked on anything bigger. To deal with the bell centering issue (on reassembly) I mark the bells before disassembly so I can replace them exactly as they were. Then I assemble the motor lightly, and run it on the bench and tap the bells with a soft hammer until they run as quietly as possible, then tighten them. I've gotten a couple of small cheap motors to quiet down quite a bit this way. Motor stators like being blown out with compressed air. The only motors that I hate are the ones that when you run them they're noisy, then when you cut the power for an instant, while they're still virtually at full speed, they run silently, then when you restore the power, the noise returns. Those I've never been able to fix, so I have always replaced them and let the noisy ones go. GWE |
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On 30 Aug 2005 12:37:58 -0700, "Rooster" wrote:
Hi, Is there any online info 'splainin how to replace ball bearings in electric motors? The last professional craftsman who did it for me put the armature in a vise and whacked the bearing off with a big hammer, ruined the motor, etc. Thanks in advance to everyone. Go to http://www.ntnamerica.com/ and click on Technical Support. Then click on "On-line Catalogue / Interchange ", then "Engineering Information" at the top. Finally, under Engineering Documents click on "Proper Practice for the Cleaning, Mounting, and Removal of Bearings ". Should find a lot of good info there. Please note that when it discusses oil immersion heating to only do that with open bearings. You can flush the grease out of sealed or shielded bearings with that method. Good luck - take care. Tom.......... |
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Good link Tom. There's an interesting item in their FAQ
What does the term "electric motor quality" mean? The term "electric motor quality" is freely used in describing bearings that meet a perceived "higher" level of quality than the standard ABEC1 bearing. Contact NTN marketing for an Electric Motor Quality brochure. I'd not heard the term before. Roger Tom wrote: On 30 Aug 2005 12:37:58 -0700, "Rooster" wrote: Hi, Is there any online info 'splainin how to replace ball bearings in electric motors? The last professional craftsman who did it for me put the armature in a vise and whacked the bearing off with a big hammer, ruined the motor, etc. Thanks in advance to everyone. Go to http://www.ntnamerica.com/ and click on Technical Support. Then click on "On-line Catalogue / Interchange ", then "Engineering Information" at the top. Finally, under Engineering Documents click on "Proper Practice for the Cleaning, Mounting, and Removal of Bearings ". Should find a lot of good info there. Please note that when it discusses oil immersion heating to only do that with open bearings. You can flush the grease out of sealed or shielded bearings with that method. Good luck - take care. Tom.......... |
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On Thu, 01 Sep 2005 12:24:19 GMT, rlincolnh
wrote: Good link Tom. There's an interesting item in their FAQ What does the term "electric motor quality" mean? The term "electric motor quality" is freely used in describing bearings that meet a perceived "higher" level of quality than the standard ABEC1 bearing. Contact NTN marketing for an Electric Motor Quality brochure. I'd not heard the term before. It's a subjective term that originated years ago when electric motor manufacturers demanded quieter, longer lasting bearings. In order to achieve that, bearing manufacturers had to concentrate on surface finish, ball grade, ring roundness, cage design and quality and manufacturing repeatability. There are no industry standards for this term so "electric motor quality" can vary from one manufacturer to the other. In more general terms, it means that a bearings should be quiet running, high quality and have C/3 internal clearance. SKF designates its electric motor bearings with an EM suffix. This insures that it has a better surface finish, C/3 clearance etc. NTN only makes one grade of bearing which is considered to be EM quality. Virtually all of their bearings will meet ABEC 3 standards or higher even though they are sold as ABEC 1. In order to insure the highest quality I would recommend sticking with the major manufacturers such as NTN, NSK, FAG, SKF, Fafnir, MRC - all of which make good quality bearings although the first 4 were rated in that order by a DuPont quality study. |
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