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-   -   DC motor control problem HELP !!! (https://www.diybanter.com/metalworking/92354-dc-motor-control-problem-help.html)

JohnF February 22nd 05 05:26 PM

DC motor control problem HELP !!!
 
I have a 40hp DC motor in a machine set up for spinning. The motor
control (probably built by one of the Apostles) has done something bad
and I need to fix it. The system is Reliance and I'm guessing the
control is the original in this OLD Given lathe. I haven't used
programmable RPM control in the thing for years, I adjust the pot on
the spindle control box itself, so I need to figure out some way to
make it work.

Ideas.

JohnF

Rick February 22nd 05 05:47 PM


"JohnF" wrote in message
...
I have a 40hp DC motor in a machine set up for spinning. The motor
control (probably built by one of the Apostles) has done something bad
and I need to fix it. The system is Reliance and I'm guessing the
control is the original in this OLD Given lathe. I haven't used
programmable RPM control in the thing for years, I adjust the pot on
the spindle control box itself, so I need to figure out some way to
make it work.

Ideas.

JohnF


What model drive?



JohnF February 22nd 05 06:18 PM


Model 27076-50r

Serial 5GA 701918 V8JZ




On Tue, 22 Feb 2005 17:47:09 GMT, "Rick" wrote:


"JohnF" wrote in message
.. .
I have a 40hp DC motor in a machine set up for spinning. The motor
control (probably built by one of the Apostles) has done something bad
and I need to fix it. The system is Reliance and I'm guessing the
control is the original in this OLD Given lathe. I haven't used
programmable RPM control in the thing for years, I adjust the pot on
the spindle control box itself, so I need to figure out some way to
make it work.

Ideas.

JohnF


What model drive?



Rick February 22nd 05 06:58 PM


"JohnF" wrote in message
...

Model 27076-50r

Serial 5GA 701918 V8JZ



I don't have anything here on that model number, just some MaxPak and very
old (M-G set) V*S drives. Does the motor run at all? If not, check the brush
length and fuses, possibly a bad field power supply module.

Sorry I can't be of more help right now.........



Tim Wescott February 22nd 05 07:19 PM

JohnF wrote:

I have a 40hp DC motor in a machine set up for spinning. The motor
control (probably built by one of the Apostles) has done something bad
and I need to fix it. The system is Reliance and I'm guessing the
control is the original in this OLD Given lathe. I haven't used
programmable RPM control in the thing for years, I adjust the pot on
the spindle control box itself, so I need to figure out some way to
make it work.

Ideas.


I'm not familiar with what a motor control on a lathe is expected to do,
but I do know motors and controls. I also know you haven't told us
much. So:

What is it doing/not doing?
What is it supposed to do?
What have you done so far?
What did you find out?
What makes you think it's the controller and not the motor?

What is programmable RPM control supposed to do? Is that what's broken?
The pot on the spindle control box? Is that what's broken?

If the motor pulls loads of current but doesn't turn then you may not be
getting enough (or any) field current (per the other poster's response).
If there's voltage at the field terminals and no field current then
the field windings are broken. If there's no voltage at the field
terminals then the controller or connecting wires are broken.

If the motor doesn't pull current and doesn't turn then either it isn't
getting any voltage or something internally is broken - brushes,
armature wires, commutator, etc.

--

Tim Wescott
Wescott Design Services
http://www.wescottdesign.com

JohnF February 22nd 05 08:09 PM

Apprciate it no matter. Gives me a place to start

I know just enough to be dangerous

JohnF



On Tue, 22 Feb 2005 18:58:42 GMT, "Rick" wrote:


"JohnF" wrote in message
.. .

Model 27076-50r

Serial 5GA 701918 V8JZ



I don't have anything here on that model number, just some MaxPak and very
old (M-G set) V*S drives. Does the motor run at all? If not, check the brush
length and fuses, possibly a bad field power supply module.

Sorry I can't be of more help right now.........



Eric R Snow February 23rd 05 01:46 AM

On Tue, 22 Feb 2005 17:26:00 GMT, JohnF
wrote:

I have a 40hp DC motor in a machine set up for spinning. The motor
control (probably built by one of the Apostles) has done something bad
and I need to fix it. The system is Reliance and I'm guessing the
control is the original in this OLD Given lathe. I haven't used
programmable RPM control in the thing for years, I adjust the pot on
the spindle control box itself, so I need to figure out some way to
make it work.

Ideas.

JohnF

John,
I don't know if you are willing to send it out but if you are there is
an outfit called "Electrical South" that may be able to fix it. 4
years ago I had a 10 HP "Randtronics" brand DC motor drive fail. They
were the only folks I could find who were able to fix it for less than
a new DC drive. They charged a $500.00 flat fee. I think these folks
are the ones you want: www.elsouth.com/ . I am just a satisfied
customer.
ERS


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