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Metalworking (rec.crafts.metalworking) Discuss various aspects of working with metal, such as machining, welding, metal joining, screwing, casting, hardening/tempering, blacksmithing/forging, spinning and hammer work, sheet metal work. |
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Gear cutting follow-up
Posted to both RCM and AMCNC
About dividing heads / rotary tables. A few weeks ago I posted a general question about one-off gear cutting to both RMC and AMCNC for information my craft machining class could use. Many valuable suggestions were received, both on-list and direct. We have completed our first gear, a 45 tooth, 1.00-m/m module change gear that expanded the thread capabilities of our Emco Compact 10 lathes. This proved to be a rewarding project for both myself and my students in that it provided a useful project to apply/practice their lay-out, lathe turning, milling, boring and tool grinding skills. We are in the process of scrounging a large enough piece of 6061 T6 to make a 127-tooth gear to allow metric threading. A general question was asked about how the gear ratios for dividing heads were selected. The older/larger heads seem to use a 40:1 ratio, the newer moderate duty heads such as the Myford seem to use 60:1 and most of the rotary tables, with or without dividing plates, use 90:1. I can understand that it would be desirable to have a ratio with a common factor with 360 degrees, however it would appear that even larger ratios such as 120:1 would be even better for lighter home shop projects. Does anyone have comments, observations, suggestions, etc. they would care to make about the ideal dividing head worm gear ratio? How about comments, etc. on the Myford (open) style of dividing head [see http://www.lautard.com/Divheadphotos.html ] |
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