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Metalworking (rec.crafts.metalworking) Discuss various aspects of working with metal, such as machining, welding, metal joining, screwing, casting, hardening/tempering, blacksmithing/forging, spinning and hammer work, sheet metal work. |
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#1
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Question on drilling precise radial holes in tube/round rod.
I tried searching, but couldn't seem to come up with the correct search
term. I'm quite sure this has been discussed though. If you have a tube with a hole drilled in it radially, and want to drill more holes exactly in-line with the existing hole, how would you do this on a drill press? Finding the center of the tube is the easy part, but how do you know you have the tube "clocked" correctly on the V-block? |
#2
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Depending on how precise you have to be, if you are talking about drilling a
row of holes in line along the length of the tube, (linear alignment), a small piece of angle iron crotched along the length of the tube will give you an alignment method for scribing a layout and such, relative to the existing hole. Another way to do this is to lay the tube on a flat surface next to a flat piece of stock of appropriate thickness, and use this to do the same process. This assumes a straight tube. If the existing hole goes through both walls of the tube, a piece of properly sized round stock or drill blank protruding through the hole, and aligned with a square off the table surface or the drill press spindle will get your rotational relatively correct for you. Of course, if the work is not clamped to a fixed reference during drilling of all the holes, the alignment is lost. Now, if you're talking about continuing the drilling of holes in a radial manner around the tube, an indexing device would be helpful. The drill blank method used along with alignment blocks of the proper angular cut for the degrees of rotation needed, or the use of an angle protractor will get you in the ballpark. Two or four holes can be done by attaching a square block to one end of your tube for an alignment device, laying it onto your table as you drill. A hex nut will work for three or six equally spaced holes. The V block itself can be used to clock for two or four holes by laying it on it's sides on the table. If clamping devices get in the way of this, use parallels under the V block to raise the clamps above the table. I hope this answers your question correctly for you. RJ "Miki" wrote in message oups.com... I tried searching, but couldn't seem to come up with the correct search term. I'm quite sure this has been discussed though. If you have a tube with a hole drilled in it radially, and want to drill more holes exactly in-line with the existing hole, how would you do this on a drill press? Finding the center of the tube is the easy part, but how do you know you have the tube "clocked" correctly on the V-block? |
#3
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I'd use a dividing head with a collet or 3 jaw chuck (depending on
tube size) on a Bridgeport. If the holes are quite small, I'd use a sensitive feed chuck, Bob |
#4
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Determine bit size used for the existing hole. Turn the tube in the V-block
until the chucked correct size bit passes "cleanly" through existing hole. Clamp and drill the rest. "Miki" wrote in message oups.com... I tried searching, but couldn't seem to come up with the correct search term. I'm quite sure this has been discussed though. If you have a tube with a hole drilled in it radially, and want to drill more holes exactly in-line with the existing hole, how would you do this on a drill press? Finding the center of the tube is the easy part, but how do you know you have the tube "clocked" correctly on the V-block? |
#5
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Miki wrote: I tried searching, but couldn't seem to come up with the correct search term. I'm quite sure this has been discussed though. If you have a tube with a hole drilled in it radially, and want to drill more holes exactly in-line with the existing hole, how would you do this on a drill press? Finding the center of the tube is the easy part, but how do you know you have the tube "clocked" correctly on the V-block? I think what you are asking for is all the holes to be parallel, ie. no twist of the tube allowed between holes. SO, you need to keep the tube from twisting between holes. Clamping anything to the end of the tube that has a flat side on it would work, as long as it doesn't run off the end of the drill press table. That could be a problem. One scheme would be to have a block with a vertical hole in it clamped to the table. For the first hole you drill the tube. Then, you move the tube to the next position, and stick a pin through the first hole into the block, and clamp the block in place on the table. For each successive hole, you move the tube, and repin to the block. You'd get repeatable alignment of the holes. There would be cumulative error on twist, depending on how accurate the pin fit the tube and block. But, this is likely good enough for most instances. Jon |
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