spot welding 1/8 steel?
I don't have much experience spot welding. I am looking at an assembly
that is made from 3 laminated pieces of 1/8" mild steel. Since I designed the assembly I can choose the fastening method and was wondering if the parts could be reasonably spot welded together. The assembly process would be to first weld two parts together and then weld the last part to the now 1/4" thick assembly. I am also considering blind rivets and screws. But spot welding would obviate any drilling or tapping. And I was thinking someone here would have the practical experience to let me know if this scheme of mine is practical. Thanks, Eric |
spot welding 1/8 steel?
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... I don't have much experience spot welding. I am looking at an assembly that is made from 3 laminated pieces of 1/8" mild steel. Since I designed the assembly I can choose the fastening method and was wondering if the parts could be reasonably spot welded together. The assembly process would be to first weld two parts together and then weld the last part to the now 1/4" thick assembly. I am also considering blind rivets and screws. But spot welding would obviate any drilling or tapping. And I was thinking someone here would have the practical experience to let me know if this scheme of mine is practical. Thanks, Eric I think the floor-mounted spotwelder I used when learning to design and build machines could be turned up to handle steel as thick as 12 gauge, nearly 1/8". You could simulate spot welds by filling punched holes in the top sheet with MIG. The process is imprecise and may be restricted by the bulk of the electrodes. -jsw |
spot welding 1/8 steel?
On 12/2/2017 3:07 PM, Jim Wilkins wrote:
...You could simulate spot welds by filling punched holes in the top sheet with MIG.... "Plug welding". Would be faster than either screws or rivets, but not as fast as spot welding. I spot welded 2 1/8" pieces as a test of my home made spot welder and it was nearly perfect. I have not had the occasion to use it on 1/8 for real. But I'm sure that a commercial welder could easily do it. http://www.mwdropbox.com/dropbox/MOT...rPrintable.pdf |
spot welding 1/8 steel?
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spot welding 1/8 steel?
On Sat, 02 Dec 2017 11:26:01 -0800, etpm wrote:
I don't have much experience spot welding. I am looking at an assembly that is made from 3 laminated pieces of 1/8" mild steel. Since I designed the assembly I can choose the fastening method and was wondering if the parts could be reasonably spot welded together. The assembly process would be to first weld two parts together and then weld the last part to the now 1/4" thick assembly. I am also considering blind rivets and screws. But spot welding would obviate any drilling or tapping. And I was thinking someone here would have the practical experience to let me know if this scheme of mine is practical. The Harbor Freight #45690 spot welder doesn't handle that much, in my experience. I've spot welded a lot of .1" + .1" assemblies with good results but .1" + .125" just tacked instead of welding, and .125" + .125" didn't stick at all. The .1" was cold-rolled and plated steel; the ..125" was hot rolled and I probably didn't get enough of the mill scale off to get good enough conduction. The https://www.harborfreight.com/240-vo...der-61206.html item is similar to the #45690. #61206 is rated at 2.5 kVA. With twice that power you probably could weld .125" + .125" reliably and quickly, but if you need a good strong three-layer weld I imagine 8 to 10 kVA would be needed. Do you have any factories or shops near you with a good sized spot welder so you could try out your assembly? -- jiw |
spot welding 1/8 steel?
On Sun, 3 Dec 2017 18:29:16 -0000 (UTC), James Waldby
wrote: On Sat, 02 Dec 2017 11:26:01 -0800, etpm wrote: I don't have much experience spot welding. I am looking at an assembly that is made from 3 laminated pieces of 1/8" mild steel. Since I designed the assembly I can choose the fastening method and was wondering if the parts could be reasonably spot welded together. The assembly process would be to first weld two parts together and then weld the last part to the now 1/4" thick assembly. I am also considering blind rivets and screws. But spot welding would obviate any drilling or tapping. And I was thinking someone here would have the practical experience to let me know if this scheme of mine is practical. The Harbor Freight #45690 spot welder doesn't handle that much, in my experience. I've spot welded a lot of .1" + .1" assemblies with good results but .1" + .125" just tacked instead of welding, and .125" + .125" didn't stick at all. The .1" was cold-rolled and plated steel; the .125" was hot rolled and I probably didn't get enough of the mill scale off to get good enough conduction. The https://www.harborfreight.com/240-vo...der-61206.html item is similar to the #45690. #61206 is rated at 2.5 kVA. With twice that power you probably could weld .125" + .125" reliably and quickly, but if you need a good strong three-layer weld I imagine 8 to 10 kVA would be needed. Do you have any factories or shops near you with a good sized spot welder so you could try out your assembly? Id not attempt it for anything other than experimental work with anything less than a 15 KVA spot welder. The little Miller portable spots are not going to do it. If you hunt around a bit...you can find them for $500 or less. Ive given at least 3 that size or bigger away. Come to think of it..I may have a 30kva machine available for about that price. Its either a Western or American. I can check if anyone is interested. Ill be closing down a big machine shop over the next few months in Chino, California and will have some gear available at good prices. Gunner --- This email has been checked for viruses by Avast antivirus software. https://www.avast.com/antivirus |
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