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Metalworking (rec.crafts.metalworking) Discuss various aspects of working with metal, such as machining, welding, metal joining, screwing, casting, hardening/tempering, blacksmithing/forging, spinning and hammer work, sheet metal work. |
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#1
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Why no one buys screw machines
I bought a few huge Acme Gridley RB-8 screw machines this week. They
are similar in every way to this listing: https://www.machinetools.com/en/for-...screw-machines They and their parts are all scrap material despite being in good condition. I know that they are impossible to sell. What I do not understand is why? They seem to be very useful and productive manufacturing machines for high volume production, making things like industrual fittings, etc. And yet nobody buys them. WHat were they replaced with? |
#2
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Why no one buys screw machines
On 01/10/17 19:31, Ignoramus13481 wrote:
I bought a few huge Acme Gridley RB-8 screw machines this week. They are similar in every way to this listing: https://www.machinetools.com/en/for-...screw-machines They and their parts are all scrap material despite being in good condition. I know that they are impossible to sell. What I do not understand is why? They seem to be very useful and productive manufacturing machines for high volume production, making things like industrual fittings, etc. And yet nobody buys them. WHat were they replaced with? I bought a few bits a couple of years ago from a guy that ran a succesful screw machine company in the UK but he hadÂ* sold the machines to another company and retired. He said they contacted him shortly after to come and help them set up the machines for a job which he did but ultimately they were on their own after that. It seems he had worked with them most of his life and knew them well but fewer and fewer people are about who know how to use them so they had become largely useless and went for scrap. |
#3
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Why no one buys screw machines
Ignoramus13481 wrote:
I bought a few huge Acme Gridley RB-8 screw machines this week. They are similar in every way to this listing: They seem to be very useful and productive manufacturing machines for high volume production, making things like industrual fittings, etc. And yet nobody buys them. WHat were they replaced with? CNC lathes. CNC-savvy machinists know how to set these up, and they can change over from one job to another in minutes if no tools need to be changed, and in an hour if they do. The cam-type screw machines need very tricky setup with a lot of trial and error until the parts come out within tolerance. The screw machines can generally beat even a very good CNC turning center making just one part, day in and day out. The tool to tool time on a screw machine can be less than a second. But, few people today know how to set them up and maintain them. Jon |
#4
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Why no one buys screw machines
On 01-Oct-17 1:46 PM, David Billington wrote:
.... ... but fewer and fewer people are about who know how to use them so they had become largely useless and went for scrap. But that wouldn't be so unless they weren't being used prior to losing the knowledge base--there'd still be plenty of people who did know them if they hadn't been unused for quite some time already. I "know nuthink!" per Schultzie's line about commercial screw production but one presumes more highly automated machines did replace them and probably including at least some robotics but what, specifically? Or, is it simply that there's no US production left; it's all in China and the like... -- |
#5
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Why no one buys screw machines
In article ,
Ignoramus13481 wrote: https://www.machinetools.com/en/for-...8-multiple-spi ndle-automatic-screw-machines Well, it weighs more than 16 tons, which makes it a bit difficult for a small shop to justify, and presumably makes the scrap value high enough to make it expensive (counting scrap value and rigging, much less what it wants for power, or a non-scrap price.) -- Cats, coffee, chocolate...vices to live by Please don't feed the trolls. Killfile and ignore them so they will go away. |
#6
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Why no one buys screw machines
On Sun, 01 Oct 2017 13:31:05 -0500, Ignoramus13481
wrote: I bought a few huge Acme Gridley RB-8 screw machines this week. They are similar in every way to this listing: https://www.machinetools.com/en/for-...screw-machines They and their parts are all scrap material despite being in good condition. I know that they are impossible to sell. What I do not understand is why? They seem to be very useful and productive manufacturing machines for high volume production, making things like industrual fittings, etc. And yet nobody buys them. WHat were they replaced with? They are still very much in use across the US. However..that being said..so much "mass production" has gone to other countries that much of the use that Acmes and Davenports and Coromants etc etc are pretty much locked into companies that cant change to the expensive CNCs stuff like Star etc etc and have products that cant be done overseas. Id be very interested in buying some coolant pumps if you are parting out the machines. I take care of a double handful of Acmes and Im running low on coolant pumps.. the gears tend to take a beating if you have ignorant small villagers from South America running them.. As you may be aware...most Acmes etc etc are now used as "roughing" or "first op" machines as they are wearing out and finding someone to rebuild one is both impossible and expensive as ****. So they are set up to do the primary machining from bar stock, then the roughed parts go to CNC lathes for machining to specs They very much are still used to machine things that dont need tenths tolerances. A perfect example would be..lug nuts. Washers, fittings and so forth. Acmes can be found that will do up to 12" diameter parts..though they have become rather rare as has the work for them. One of my clients https://photos.app.goo.gl/PdgsBZPt8m3tfmdH2 These are just a few of the 12 they run. The above three run 1/2 a shift a day..and their output is completed (finished to tolerance) on these, over the next 2 shifts. https://photos.app.goo.gl/EkjVFqg5mC2D1su82 Other companies... http://www.m-reng.com/wp-content/upl...quipment-4.jpg http://www.m-reng.com/ For those who may never have seen a "screw machine" " Multi-Spindle Screw Machines The multi-spindle screw machine is turning machine that allows multiple tools to cut multiple pieces of material simultaneously. Like a Gatling gun, the multiple spindles are carried in a precision machined drum that typically rotates in a horizontal orientation. The total number of operations needed to complete a part are divided among the number of spindles, so that a part is completed with one full rotation of the drum. However, because multiple parts are being machined simultaneously, a part is completed each time the drum indexes, making for a very efficient process. Usually configured in 4, 5, 6 or 8 spindle models, each spindle is attacked by a cross-slide and end-slide tool effectively making each spindle a 2-axis lathe. " There are about 4 types..but they typically are called either "Swiss screw machines" or "Multi-spindle" screw machines. Mechanical Swiss screw machines are typically used for high precision small parts under 3/4", and include Tornos, Bechler, Star, Brown and Sharpe etc They nearly always machine (1) part at a time, with multiple tools in operation https://www.youtube.com/watch?v=zymiEXw6jZU They also come in CNC https://www.youtube.com/watch?v=PU1-G7Eh1fk Multi spindle machines are rather different.... They perform an operation on each part as the part is spun around an axis. Hence you may have 6 parts in the machine..each part is undergoing a single machining operation, then its spun to the next tool ..then to the next..and finally popped out of the machine into a collection area. https://www.youtube.com/watch?v=0GFYjm5E4cA https://www.youtube.com/watch?v=rOGdQgiBMS8 https://www.youtube.com/watch?v=HnCFDkxAVPE They even come in CNC https://www.youtube.com/watch?v=y2dd_G_vjGE A rather good recruitment video.... https://www.youtube.com/watch?v=g6Pka6jrwHY&t=9s This may give you some idea of how they are laid out.... https://www.youtube.com/watch?v=hZls0HwsIzI --- This email has been checked for viruses by Avast antivirus software. https://www.avast.com/antivirus |
#7
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Why no one buys screw machines
On Sun, 01 Oct 2017 13:58:48 -0500, dpb wrote:
On 01-Oct-17 1:46 PM, David Billington wrote: ... ... but fewer and fewer people are about who know how to use them so they had become largely useless and went for scrap. But that wouldn't be so unless they weren't being used prior to losing the knowledge base--there'd still be plenty of people who did know them if they hadn't been unused for quite some time already. I "know nuthink!" per Schultzie's line about commercial screw production but one presumes more highly automated machines did replace them and probably including at least some robotics but what, specifically? Or, is it simply that there's no US production left; it's all in China and the like... CNC screw machines (see the links in my previous post) have done a fair amount of change over...but..suprisingly little. The machines posted..many of them depended on a moving "program wheel"..IE a "cam" to tell each tool what to do.....and each one was "programmed" by a special milling machine.... This is a rack of cams http://www.practicalmachinist.com/vb...iphone-334.jpg https://cdn.globalauctionplatform.co...5b/540x360.jpg https://d2n4wb9orp1vta.cloudfront.ne...D_Champion.jpg This is how they are setup in the machine http://podmoremfg.com/images/capa_esco_cam.jpg Some thoughts on the old cam machines... http://todaysmachiningworld.com/maga...crew-machines/ --- This email has been checked for viruses by Avast antivirus software. https://www.avast.com/antivirus |
#8
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Why no one buys screw machines
On Sun, 01 Oct 2017 13:55:40 -0500, Jon Elson
wrote: Ignoramus13481 wrote: I bought a few huge Acme Gridley RB-8 screw machines this week. They are similar in every way to this listing: They seem to be very useful and productive manufacturing machines for high volume production, making things like industrual fittings, etc. And yet nobody buys them. WHat were they replaced with? CNC lathes. CNC-savvy machinists know how to set these up, and they can change over from one job to another in minutes if no tools need to be changed, and in an hour if they do. The cam-type screw machines need very tricky setup with a lot of trial and error until the parts come out within tolerance. The screw machines can generally beat even a very good CNC turning center making just one part, day in and day out. The tool to tool time on a screw machine can be less than a second. But, few people today know how to set them up and maintain them. Jon Absolutely correct. Setting up a manual screw machine can take a couple hours to a full shift. And then machine hundreds of thousands of parts fairly quickly. CNC takes much less time, but then makes those parts much slower...but often with higher precision. The old manual screw machines take up floor space. A lot of it with their bar feeders which accept 12' bars. I have clients who have machines dedicated to making a single part for a single customer who only orders 1 or 2 times a year..but orders many thousands at each order. So the machines sit for 6 months..then run 3 shifts a day for a couple weeks, then sit for 6 months... all run by a single operator who simply checks parts and makes sure the bar feeders are full... Then they go back to sleep for 6 months.... --- This email has been checked for viruses by Avast antivirus software. https://www.avast.com/antivirus |
#9
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Why no one buys screw machines
On 2017-10-01, Jon Elson wrote:
Ignoramus13481 wrote: I bought a few huge Acme Gridley RB-8 screw machines this week. They are similar in every way to this listing: They seem to be very useful and productive manufacturing machines for high volume production, making things like industrual fittings, etc. And yet nobody buys them. WHat were they replaced with? CNC lathes. CNC-savvy machinists know how to set these up, and they can change over from one job to another in minutes if no tools need to be changed, and in an hour if they do. The cam-type screw machines need very tricky setup with a lot of trial and error until the parts come out within tolerance. The screw machines can generally beat even a very good CNC turning center making just one part, day in and day out. The tool to tool time on a screw machine can be less than a second. But, few people today know how to set them up and maintain them. I thought that there is a lot of such high production parts needing to be made. i |
#10
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Why no one buys screw machines
On 2017-10-02, Gunner Asch wrote:
And yet nobody buys them. WHat were they replaced with? They are still very much in use across the US. However..that being said..so much "mass production" has gone to other countries that much of the use that Acmes and Davenports and Coromants etc etc are pretty much locked into companies that cant change to the expensive CNCs stuff like Star etc etc and have products that cant be done overseas. Id be very interested in buying some coolant pumps if you are parting out the machines. I take care of a double handful of Acmes and Im running low on coolant pumps.. the gears tend to take a beating if you have ignorant small villagers from South America running them.. I will see what I can salvage... As you may be aware...most Acmes etc etc are now used as "roughing" or "first op" machines as they are wearing out and finding someone to rebuild one is both impossible and expensive as ****. So they are set up to do the primary machining from bar stock, then the roughed parts go to CNC lathes for machining to specs They very much are still used to machine things that dont need tenths tolerances. A perfect example would be..lug nuts. Washers, fittings and so forth. Acmes can be found that will do up to 12" diameter parts..though they have become rather rare as has the work for them. OK, good point about wearing out... One of my clients https://photos.app.goo.gl/PdgsBZPt8m3tfmdH2 Nice |
#11
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Why no one buys screw machines
On Sun, 01 Oct 2017 20:05:25 -0500, Ignoramus13481
wrote: On 2017-10-01, Jon Elson wrote: Ignoramus13481 wrote: I bought a few huge Acme Gridley RB-8 screw machines this week. They are similar in every way to this listing: They seem to be very useful and productive manufacturing machines for high volume production, making things like industrual fittings, etc. And yet nobody buys them. WHat were they replaced with? CNC lathes. CNC-savvy machinists know how to set these up, and they can change over from one job to another in minutes if no tools need to be changed, and in an hour if they do. The cam-type screw machines need very tricky setup with a lot of trial and error until the parts come out within tolerance. The screw machines can generally beat even a very good CNC turning center making just one part, day in and day out. The tool to tool time on a screw machine can be less than a second. But, few people today know how to set them up and maintain them. I thought that there is a lot of such high production parts needing to be made. i Everyone else has covered this well, but you bring up something here that's worth adding: Extended high-volume continuous production has always been a rare exception in manufacturing. Back in the 1960s, and even in the '50s, there were articles (and, I think books) on the subject "the myth of mass production." Most production in the US and elsewhere has been batch production, and the time and cost of changeover has always been a big factor in production costs. Screw machines are slow to change over and require some expertise; CNC lathes are much faster. And they are much, much more versatile. -- Ed Huntress |
#12
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Why no one buys screw machines
On Sun, 01 Oct 2017 20:05:25 -0500, Ignoramus13481
wrote: On 2017-10-01, Jon Elson wrote: Ignoramus13481 wrote: I bought a few huge Acme Gridley RB-8 screw machines this week. They are similar in every way to this listing: They seem to be very useful and productive manufacturing machines for high volume production, making things like industrual fittings, etc. And yet nobody buys them. WHat were they replaced with? CNC lathes. CNC-savvy machinists know how to set these up, and they can change over from one job to another in minutes if no tools need to be changed, and in an hour if they do. The cam-type screw machines need very tricky setup with a lot of trial and error until the parts come out within tolerance. The screw machines can generally beat even a very good CNC turning center making just one part, day in and day out. The tool to tool time on a screw machine can be less than a second. But, few people today know how to set them up and maintain them. I thought that there is a lot of such high production parts needing to be made. i There are. However...so many shops have gone out of business in the past 10 yrs..that there are a lot of these machines in limbo...not enough work to employ them all. Most of the low profit high volume work has gone out of the US. That may...may be changing around however. I saw 3 Acmes being sold the other day and loaded on trucks at a dealer in Whittier, going to be shipped to Texas. President Trump is talking many companies into bringing their work back home. --- This email has been checked for viruses by Avast antivirus software. https://www.avast.com/antivirus |
#13
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Why no one buys screw machines
On 2017-10-02, Gunner Asch wrote:
On Sun, 01 Oct 2017 20:05:25 -0500, Ignoramus13481 wrote: On 2017-10-01, Jon Elson wrote: Ignoramus13481 wrote: I bought a few huge Acme Gridley RB-8 screw machines this week. They are similar in every way to this listing: They seem to be very useful and productive manufacturing machines for high volume production, making things like industrual fittings, etc. And yet nobody buys them. WHat were they replaced with? CNC lathes. CNC-savvy machinists know how to set these up, and they can change over from one job to another in minutes if no tools need to be changed, and in an hour if they do. The cam-type screw machines need very tricky setup with a lot of trial and error until the parts come out within tolerance. The screw machines can generally beat even a very good CNC turning center making just one part, day in and day out. The tool to tool time on a screw machine can be less than a second. But, few people today know how to set them up and maintain them. I thought that there is a lot of such high production parts needing to be made. i There are. However...so many shops have gone out of business in the past 10 yrs..that there are a lot of these machines in limbo...not enough work to employ them all. Most of the low profit high volume work has gone out of the US. That may...may be changing around however. I saw 3 Acmes being sold the other day and loaded on trucks at a dealer in Whittier, going to be shipped to Texas. President Trump is talking many companies into bringing their work back home. Going to Texas is how stuff gets shipped to Mexico, through El Paso and Laredo. |
#14
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Why no one buys screw machines
On Sun, 01 Oct 2017 22:40:23 -0500, Ignoramus13481
wrote: On 2017-10-02, Gunner Asch wrote: On Sun, 01 Oct 2017 20:05:25 -0500, Ignoramus13481 wrote: On 2017-10-01, Jon Elson wrote: Ignoramus13481 wrote: I bought a few huge Acme Gridley RB-8 screw machines this week. They are similar in every way to this listing: They seem to be very useful and productive manufacturing machines for high volume production, making things like industrual fittings, etc. And yet nobody buys them. WHat were they replaced with? CNC lathes. CNC-savvy machinists know how to set these up, and they can change over from one job to another in minutes if no tools need to be changed, and in an hour if they do. The cam-type screw machines need very tricky setup with a lot of trial and error until the parts come out within tolerance. The screw machines can generally beat even a very good CNC turning center making just one part, day in and day out. The tool to tool time on a screw machine can be less than a second. But, few people today know how to set them up and maintain them. I thought that there is a lot of such high production parts needing to be made. i There are. However...so many shops have gone out of business in the past 10 yrs..that there are a lot of these machines in limbo...not enough work to employ them all. Most of the low profit high volume work has gone out of the US. That may...may be changing around however. I saw 3 Acmes being sold the other day and loaded on trucks at a dealer in Whittier, going to be shipped to Texas. President Trump is talking many companies into bringing their work back home. Going to Texas is how stuff gets shipped to Mexico, through El Paso and Laredo. See if Mexicans will buy your machines. Ive sold a number of them to mechadoras down south. --- This email has been checked for viruses by Avast antivirus software. https://www.avast.com/antivirus |
#15
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Why no one buys screw machines
Ignoramus13481 wrote:
I thought that there is a lot of such high production parts needing to be made. "Back in the day", when there were carburetors, they had 100 special parts on each one, needle valves, jets and the screws that held it all together, that were made by the barrel on screw machines. Lots of other products has screw machine-produced parts, too. All the threaded plumbing fittings were made on screw machines. Well, a lot of that production has moved overseas, some of those products are made differently (think fuel injection) and a lot of these parts are molded or cast in some manner now. So, there is less demand for this. Also, there are rotary transfer machines that are used to make all sorts of reall high production parts. These can even beat a screw machine for throughput. For one thing, screw machines were at one time used to make -- SCREWS! I suspect that it would be VERY rare to make screws that way, now. Mostly, they'd be coined and have the threads rolled. Nowhere as precise, but precise enough to hold some gadget together. Jon |
#16
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Why no one buys screw machines
Gunner Asch wrote:
That may...may be changing around however. I saw 3 Acmes being sold the other day and loaded on trucks at a dealer in Whittier, going to be shipped to Texas. President Trump is talking many companies into bringing their work back home. "Re-shoring" has been going on for about 10 years or so. As the Chinese, Vietnamese and Indian economies continue to build up, the incredible difference in labor cost gets smaller. And then, the cost and delay of shipping and all the communication issues start to become a problem. I'm pretty sure this trend will continue. Jon |
#17
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Why no one buys screw machines
On Mon, 02 Oct 2017 10:33:29 -0500, Jon Elson
wrote: Ignoramus13481 wrote: I thought that there is a lot of such high production parts needing to be made. I hope you don't mind if I pick some nits. d8-) "Back in the day", when there were carburetors, they had 100 special parts on each one, needle valves, jets and the screws that held it all together, that were made by the barrel on screw machines. Yeah, mostly little Swiss automatics, though, not the big ones. Lots of fuel-system parts are still made on those machines (Citizen-Cimcom, Tsugami, etc.) They're basically the same machines, only now they're CNC instead of cam-controlled. Lots of other products has screw machine-produced parts, too. All the threaded plumbing fittings were made on screw machines. Hmm...for the past 60 years or so, actually on dial-index transfer machines. Well, a lot of that production has moved overseas, some of those products are made differently (think fuel injection) and a lot of these parts are molded or cast in some manner now. So, there is less demand for this. Also, there are rotary transfer machines that are used to make all sorts of reall high production parts. These can even beat a screw machine for throughput. For one thing, screw machines were at one time used to make -- SCREWS! I suspect that it would be VERY rare to make screws that way, now. Mostly, they'd be coined ....sort of. Cold-headed, actually. and have the threads rolled. Yes. Nowhere as precise, but precise enough to hold some gadget together. Jon Some specialty screws and bolts are still turned, but the big volumes are made on ancient, beat-up headers and roll-threaders in countries where they work in their bare feet. When I was at Wasino, we turned the big-end con-rod bolts for Cosworth racing engines on our precision CNC lathes, which would turn to +/- 50 microinches. I think they were $24/each, or possibly $24/pair, when we were done. d8-) Do you remember Dobbie Dave, who used to hang out here? I wrote an article about him and his shop about 15 years ago. Most of his income was (and maybe still is) from production on his four 1947 B&S, leather-belt-driven screw machines (known commonly as "Brownies.") He found himself a niche. He was a sole source, making parts for lie-detector machines, and a couple of other little hinge pins and such. -- Ed Hunttress |
#18
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Why no one buys screw machines
On 02/10/17 16:37, Jon Elson wrote:
Gunner Asch wrote: That may...may be changing around however. I saw 3 Acmes being sold the other day and loaded on trucks at a dealer in Whittier, going to be shipped to Texas. President Trump is talking many companies into bringing their work back home. "Re-shoring" has been going on for about 10 years or so. As the Chinese, Vietnamese and Indian economies continue to build up, the incredible difference in labor cost gets smaller. And then, the cost and delay of shipping and all the communication issues start to become a problem. I'm pretty sure this trend will continue. Jon I caught up with an old boss of mine over the weekend and the company he works for has a manufacturing branch in China which has it's issues but is generally a benefit to the company. He mentioned that now there are regular trains, very long ones, that run from China to Europe and they get things shipped on those as they're far quicker than getting things shipped by sea from China to Europe, the UK. |
#19
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Why no one buys screw machines
I build model engines and repair old things and like to used NOS screws
and nuts. Last year at a local FM i bought a flat [soft drink or beer case bottom] of small [6 to 2] screws from the late 40;s or 30's for$10. They are so nice compared to the crap you get nowdays that are formed , rolled cold headed. I was lucky. You should see the sharp edges on phillister heads. CP |
#20
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Why no one buys screw machines
On Mon, 02 Oct 2017 10:33:29 -0500, Jon Elson
wrote: Ignoramus13481 wrote: I thought that there is a lot of such high production parts needing to be made. "Back in the day", when there were carburetors, they had 100 special parts on each one, needle valves, jets and the screws that held it all together, that were made by the barrel on screw machines. Lots of other products has screw machine-produced parts, too. All the threaded plumbing fittings were made on screw machines. Well, a lot of that production has moved overseas, some of those products are made differently (think fuel injection) and a lot of these parts are molded or cast in some manner now. So, there is less demand for this. Also, there are rotary transfer machines that are used to make all sorts of reall high production parts. These can even beat a screw machine for throughput. For one thing, screw machines were at one time used to make -- SCREWS! I suspect that it would be VERY rare to make screws that way, now. Mostly, they'd be coined and have the threads rolled. Nowhere as precise, but precise enough to hold some gadget together. Jon Well stated. Bravo! --- This email has been checked for viruses by Avast antivirus software. https://www.avast.com/antivirus |
#21
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Why no one buys screw machines
Ed Huntress writes: Everyone else has covered this well, but you bring up something here that's worth adding: Extended high-volume continuous production has always been a rare exception in manufacturing. Back in the 1960s, and even in the '50s, there were articles (and, I think books) on the subject "the myth of mass production." Most production in the US and elsewhere has been batch production, and the time and cost of changeover has always been a big factor in production costs. Screw machines are slow to change over and require some expertise; CNC lathes are much faster. And they are much, much more versatile. My understanding is that the Thor Power Tool decision in 1979 [1] screwed up (pun intended) the bolt and rivet industry much as it did the publishing industry. Company gets an order for, say, 100,000 3/16" x 1-1/8" button-head soft iron black-finish rivets. So they tool up, make 500,000, deliver the 100K order and stock the remainder. Same for maybe 2,000 varieties of rivets in dozens of styles, size and materials. After a few years, they can deliver almost anything from stock. Similar for bolts. Until keeping that stock on the shelf becomes a tax liability. Then they go to making just the order and the customer has to pick up the set-up and material procurement costs rather than having the maker spread them over several/many years. Under that rubric, CNC may be a cheaper way to go than screw machines. [1] http://www.sfwa.org/2005/01/how-thor...ed-publishing/ I vaguely recall that there was an "Acme Bolt & Rivet" case as well but I can't find a reference. -- Mike Spencer Nova Scotia, Canada |
#22
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Why no one buys screw machines
Jon Elson writes: For one thing, screw machines were at one time used to make -- SCREWS! I suspect that it would be VERY rare to make screws that way, now. Mostly, they'd be coined and have the threads rolled. Nowhere as precise, but precise enough to hold some gadget together. I learned to distinguish between rolled and cut wood screws when I was a kid. It's been decades since I saw a cut wood screw other than old stock in my own dusty parts bins. As an aside, 50 years ago I bought some 1/4" x #0 wood screws from a hardware store going out of business after 3 generations. Just had my second occasions to use some of them, to screw a carefully fitted copper patch to my (tobacco) pipe to stop two cracks from joining and wrecking the pipe. Second time I've done that and the other pipe is still good after 20 years. But I do wonder just how 1/4" x 0 screws were made. -- Mike Spencer Nova Scotia, Canada |
#23
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Why no one buys screw machines
On 10/2/2017 11:52 AM, Gunner Asch wrote:
[hogwash] You buy blow-up dolls instead. |
#24
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Why no one buys screw machines
On 2017-10-02, Gunner Asch wrote:
On Sun, 01 Oct 2017 22:40:23 -0500, Ignoramus13481 wrote: On 2017-10-02, Gunner Asch wrote: On Sun, 01 Oct 2017 20:05:25 -0500, Ignoramus13481 wrote: On 2017-10-01, Jon Elson wrote: Ignoramus13481 wrote: I bought a few huge Acme Gridley RB-8 screw machines this week. They are similar in every way to this listing: They seem to be very useful and productive manufacturing machines for high volume production, making things like industrual fittings, etc. And yet nobody buys them. WHat were they replaced with? CNC lathes. CNC-savvy machinists know how to set these up, and they can change over from one job to another in minutes if no tools need to be changed, and in an hour if they do. The cam-type screw machines need very tricky setup with a lot of trial and error until the parts come out within tolerance. The screw machines can generally beat even a very good CNC turning center making just one part, day in and day out. The tool to tool time on a screw machine can be less than a second. But, few people today know how to set them up and maintain them. I thought that there is a lot of such high production parts needing to be made. i There are. However...so many shops have gone out of business in the past 10 yrs..that there are a lot of these machines in limbo...not enough work to employ them all. Most of the low profit high volume work has gone out of the US. That may...may be changing around however. I saw 3 Acmes being sold the other day and loaded on trucks at a dealer in Whittier, going to be shipped to Texas. President Trump is talking many companies into bringing their work back home. Going to Texas is how stuff gets shipped to Mexico, through El Paso and Laredo. See if Mexicans will buy your machines. Ive sold a number of them to mechadoras down south. I regularly sell to a fellow from Guatemala. I would hate to warehouse screw machines though. i |
#25
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Why no one buys screw machines
On 2017-10-02, Ed Huntress wrote:
Some specialty screws and bolts are still turned, but the big volumes are made on ancient, beat-up headers and roll-threaders in countries where they work in their bare feet. I know of two factories near me that employ large amount of cold headers and thread rollers, making megatons of screws, and humming along very nicely. i |
#26
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Why no one buys screw machines
On Mon, 02 Oct 2017 19:26:13 -0500, Ignoramus21874
wrote: On 2017-10-02, Ed Huntress wrote: Some specialty screws and bolts are still turned, but the big volumes are made on ancient, beat-up headers and roll-threaders in countries where they work in their bare feet. I know of two factories near me that employ large amount of cold headers and thread rollers, making megatons of screws, and humming along very nicely. i A you move up the scale in quality, you get into more US-made fasteners. The bottom-end, high-volume commodity fasteners are almost all made overseas. -- Ed Huntress |
#27
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Why no one buys screw machines
On 02 Oct 2017 17:11:52 -0300, Mike Spencer
wrote: Ed Huntress writes: Everyone else has covered this well, but you bring up something here that's worth adding: Extended high-volume continuous production has always been a rare exception in manufacturing. Back in the 1960s, and even in the '50s, there were articles (and, I think books) on the subject "the myth of mass production." Most production in the US and elsewhere has been batch production, and the time and cost of changeover has always been a big factor in production costs. Screw machines are slow to change over and require some expertise; CNC lathes are much faster. And they are much, much more versatile. My understanding is that the Thor Power Tool decision in 1979 [1] screwed up (pun intended) the bolt and rivet industry much as it did the publishing industry. Company gets an order for, say, 100,000 3/16" x 1-1/8" button-head soft iron black-finish rivets. So they tool up, make 500,000, deliver the 100K order and stock the remainder. Same for maybe 2,000 varieties of rivets in dozens of styles, size and materials. After a few years, they can deliver almost anything from stock. Similar for bolts. Until keeping that stock on the shelf becomes a tax liability. Then they go to making just the order and the customer has to pick up the set-up and material procurement costs rather than having the maker spread them over several/many years. Under that rubric, CNC may be a cheaper way to go than screw machines. [1] http://www.sfwa.org/2005/01/how-thor...ed-publishing/ I vaguely recall that there was an "Acme Bolt & Rivet" case as well but I can't find a reference. Hmm. I never saw that reference to publishing before. It's interesting. I don't know how much the tax issue drove the big switch to minimal inventories. Maybe it was a big issue, but the one that was touted over and over, as US industry tried out just-in-time (JIT) inventory control, was the shear interest and rental charges for maintaining inventories. JIT looked like an answer, and it has been for many industries. But my sister-in-law, who was a buyer of castings and forgings for Caterpillar, said they eventually renamed it "OSWO," for "Oh ****, we're out." d8-) -- Ed Huntress |
#28
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Why no one buys screw machines
On 02 Oct 2017 17:11:52 -0300, Mike Spencer
wrote: Until keeping that stock on the shelf becomes a tax liability. And thats exactly what happened. As you stated...it was very common for shops to run a ****load of parts..ship what was ordered, then put the balance in storage until the next order. This is one of the reasons I have a **** ton of nuts, bolts and fasteners of all sorts..plus material that they were made of. They had to get rid of the inventory else it was taxed several times..and yearly. And this couldnt be passed along to the customer --- This email has been checked for viruses by Avast antivirus software. https://www.avast.com/antivirus |
#29
Posted to rec.crafts.metalworking
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Why no one buys screw machines
On Mon, 02 Oct 2017 19:24:05 -0500, Ignoramus21874
wrote: On 2017-10-02, Gunner Asch wrote: On Sun, 01 Oct 2017 22:40:23 -0500, Ignoramus13481 wrote: On 2017-10-02, Gunner Asch wrote: On Sun, 01 Oct 2017 20:05:25 -0500, Ignoramus13481 wrote: On 2017-10-01, Jon Elson wrote: Ignoramus13481 wrote: I bought a few huge Acme Gridley RB-8 screw machines this week. They are similar in every way to this listing: They seem to be very useful and productive manufacturing machines for high volume production, making things like industrual fittings, etc. And yet nobody buys them. WHat were they replaced with? CNC lathes. CNC-savvy machinists know how to set these up, and they can change over from one job to another in minutes if no tools need to be changed, and in an hour if they do. The cam-type screw machines need very tricky setup with a lot of trial and error until the parts come out within tolerance. The screw machines can generally beat even a very good CNC turning center making just one part, day in and day out. The tool to tool time on a screw machine can be less than a second. But, few people today know how to set them up and maintain them. I thought that there is a lot of such high production parts needing to be made. i There are. However...so many shops have gone out of business in the past 10 yrs..that there are a lot of these machines in limbo...not enough work to employ them all. Most of the low profit high volume work has gone out of the US. That may...may be changing around however. I saw 3 Acmes being sold the other day and loaded on trucks at a dealer in Whittier, going to be shipped to Texas. President Trump is talking many companies into bringing their work back home. Going to Texas is how stuff gets shipped to Mexico, through El Paso and Laredo. See if Mexicans will buy your machines. Ive sold a number of them to mechadoras down south. I regularly sell to a fellow from Guatemala. I would hate to warehouse screw machines though. i They do tend to take up space dont they? (Grin) --- This email has been checked for viruses by Avast antivirus software. https://www.avast.com/antivirus |
#30
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Why no one buys screw machines
On Mon, 02 Oct 2017 19:26:13 -0500, Ignoramus21874
wrote: On 2017-10-02, Ed Huntress wrote: Some specialty screws and bolts are still turned, but the big volumes are made on ancient, beat-up headers and roll-threaders in countries where they work in their bare feet. I know of two factories near me that employ large amount of cold headers and thread rollers, making megatons of screws, and humming along very nicely. Lots of them in So. Cal. Much fewer than years ago though. http://www.ftc-usa.com/ http://www.aircraftbolts.com/ Some of these are suppliers..some are manufactures/suppliers like the two above http://www.fastenerindustry.com/Alls...California.htm --- This email has been checked for viruses by Avast antivirus software. https://www.avast.com/antivirus |
#31
Posted to rec.crafts.metalworking
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Why no one buys screw machines
On Mon, 02 Oct 2017 20:39:26 -0700, Gunner Asch
wrote: On Mon, 02 Oct 2017 19:26:13 -0500, Ignoramus21874 wrote: On 2017-10-02, Ed Huntress wrote: Some specialty screws and bolts are still turned, but the big volumes are made on ancient, beat-up headers and roll-threaders in countries where they work in their bare feet. I know of two factories near me that employ large amount of cold headers and thread rollers, making megatons of screws, and humming along very nicely. Lots of them in So. Cal. Much fewer than years ago though. http://www.ftc-usa.com/ http://www.aircraftbolts.com/ Some of these are suppliers..some are manufactures/suppliers like the two above http://www.fastenerindustry.com/Alls...California.htm I forgot the aerospace poprivit maker...Cherry http://www.cherryaerospace.com/ --- This email has been checked for viruses by Avast antivirus software. https://www.avast.com/antivirus |
#32
Posted to rec.crafts.metalworking
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Why no one buys screw machines
On Mon, 02 Oct 2017 20:30:39 -0700, Gunner Asch
wrote: On Mon, 02 Oct 2017 19:24:05 -0500, Ignoramus21874 wrote: On 2017-10-02, Gunner Asch wrote: On Sun, 01 Oct 2017 22:40:23 -0500, Ignoramus13481 wrote: On 2017-10-02, Gunner Asch wrote: On Sun, 01 Oct 2017 20:05:25 -0500, Ignoramus13481 wrote: On 2017-10-01, Jon Elson wrote: Ignoramus13481 wrote: I bought a few huge Acme Gridley RB-8 screw machines this week. They are similar in every way to this listing: They seem to be very useful and productive manufacturing machines for high volume production, making things like industrual fittings, etc. And yet nobody buys them. WHat were they replaced with? CNC lathes. CNC-savvy machinists know how to set these up, and they can change over from one job to another in minutes if no tools need to be changed, and in an hour if they do. The cam-type screw machines need very tricky setup with a lot of trial and error until the parts come out within tolerance. The screw machines can generally beat even a very good CNC turning center making just one part, day in and day out. The tool to tool time on a screw machine can be less than a second. But, few people today know how to set them up and maintain them. I thought that there is a lot of such high production parts needing to be made. i There are. However...so many shops have gone out of business in the past 10 yrs..that there are a lot of these machines in limbo...not enough work to employ them all. Most of the low profit high volume work has gone out of the US. That may...may be changing around however. I saw 3 Acmes being sold the other day and loaded on trucks at a dealer in Whittier, going to be shipped to Texas. President Trump is talking many companies into bringing their work back home. Going to Texas is how stuff gets shipped to Mexico, through El Paso and Laredo. See if Mexicans will buy your machines. Ive sold a number of them to mechadoras down south. I regularly sell to a fellow from Guatemala. I would hate to warehouse screw machines though. i They do tend to take up space dont they? (Grin) They don't float around at 33k pounds apiece, either. -- Stoop and you'll be stepped on; stand tall and you'll be shot at. -- Carlos A. Urbizo |
#33
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Why no one buys screw machines
"Gunner Asch" wrote in message On 02 Oct 2017 17:11:52 -0300, Mike Spencer wrote: Until keeping that stock on the shelf becomes a tax liability. And thats exactly what happened. As you stated...it was very common for shops to run a ****load of parts..ship what was ordered, then put the balance in storage until the next order. This is one of the reasons I have a **** ton of nuts, bolts and fasteners of all sorts..plus material that they were made of. They had to get rid of the inventory else it was taxed several times..and yearly. And this couldnt be passed along to the customer That inventory tax has to be the most stupid and unfair tax on the IRS books! Who is the jackass that pushed for that? |
#34
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Why no one buys screw machines
On Tue, 3 Oct 2017 10:41:46 -0400, "Phil Kangas"
wrote: "Gunner Asch" wrote in message On 02 Oct 2017 17:11:52 -0300, Mike Spencer wrote: Until keeping that stock on the shelf becomes a tax liability. And thats exactly what happened. As you stated...it was very common for shops to run a ****load of parts..ship what was ordered, then put the balance in storage until the next order. This is one of the reasons I have a **** ton of nuts, bolts and fasteners of all sorts..plus material that they were made of. They had to get rid of the inventory else it was taxed several times..and yearly. And this couldnt be passed along to the customer That inventory tax has to be the most stupid and unfair tax on the IRS books! Who is the jackass that pushed for that? It should not surprise you to learn that Gunner is full of ****. Inventory tax is a state tax, not a federal tax, and it only applies to a few states: https://taxfoundation.org/does-your-...ess-inventory/ Gunner's state of California is not among them. He may be thinking about business ad valorem taxes, which are state or local property taxes. They are not inventory taxes, and, again, they are not federal taxes. Dobe Dave used to bitch here about the business property taxes he paid on his machine shop, in Texas. -- Ed Huntress |
#35
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Why no one buys screw machines
On Tue, 03 Oct 2017 11:50:55 -0400, Ed Huntress
wrote: On Tue, 3 Oct 2017 10:41:46 -0400, "Phil Kangas" wrote: "Gunner Asch" wrote in message On 02 Oct 2017 17:11:52 -0300, Mike Spencer wrote: Until keeping that stock on the shelf becomes a tax liability. And thats exactly what happened. As you stated...it was very common for shops to run a ****load of parts..ship what was ordered, then put the balance in storage until the next order. This is one of the reasons I have a **** ton of nuts, bolts and fasteners of all sorts..plus material that they were made of. They had to get rid of the inventory else it was taxed several times..and yearly. And this couldnt be passed along to the customer That inventory tax has to be the most stupid and unfair tax on the IRS books! Who is the jackass that pushed for that? It should not surprise you to learn that Gunner is full of ****. Inventory tax is a state tax, not a federal tax, and it only applies to a few states: https://taxfoundation.org/does-your-...ess-inventory/ Gunner's state of California is not among them. LOL Wieber said that his business accumulates tons of taxable inventory that other businesses couldn't afford to pay taxes on. Makes perfect sense when you consider Wieber's imaginary accountant toiling to find ways to avoid the imaginary tax. In more interesting news, on the 26th over at alt.survival, Wieber said that the Trump economy has enabled him to have "enough money in my pocket to get Moby Dick (the E350van) smogged and tagged this week" And he promises to post the registration! So that's coming aaaaaaaaaany day now. Unless "this week" means never. |
#36
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Why no one buys screw machines
On Tue, 03 Oct 2017 11:50:55 -0400, Ed Huntress
wrote: It should not surprise you to learn that Gunner is full of ****. Inventory tax is a state tax, not a federal tax, and it only applies to a few states: https://taxfoundation.org/does-your-...ess-inventory/ Gunner's state of California is not among them. Hello Mr. Huntress, We can confirm Mr. Wieber's account to some degree. We had a lot of junk that was costing us money to dispose of. Mr. Wieber took it off our hands at no charge. Although we are a little disturbed that he is sleeping in our parking lot and rummaging though our dumpster looking for half eaten sandwiches. He will only be allowed to continue so long as he agrees to begin abiding by the poop and scoop bylaws. |
#37
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Why no one buys screw machines
On Tuesday, October 3, 2017 at 8:51:03 AM UTC-7, Ed Huntress wrote:
On Tue, 3 Oct 2017 10:41:46 -0400, "Phil Kangas" wrote: "Gunner Asch" wrote in message On 02 Oct 2017 17:11:52 -0300, Mike Spencer wrote: Until keeping that stock on the shelf becomes a tax liability. And thats exactly what happened. As you stated...it was very common for shops to run a ****load of parts..ship what was ordered, then put the balance in storage until the next order. This is one of the reasons I have a **** ton of nuts, bolts and fasteners of all sorts..plus material that they were made of. They had to get rid of the inventory else it was taxed several times..and yearly. And this couldnt be passed along to the customer That inventory tax has to be the most stupid and unfair tax on the IRS books! Who is the jackass that pushed for that? It should not surprise you to learn that Gunner is full of ****. Inventory tax is a state tax, not a federal tax, and it only applies to a few states: https://taxfoundation.org/does-your-...ess-inventory/ Gunner's state of California is not among them. He may be thinking about business ad valorem taxes, which are state or local property taxes. They are not inventory taxes, and, again, they are not federal taxes. Dobe Dave used to bitch here about the business property taxes he paid on his machine shop, in Texas. -- Ed Huntress Several distinct issues are being conflated here, Ed. I'm not surprised... |
#38
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Why no one buys screw machines
On Tue, 03 Oct 2017 06:31:43 -0700, Larry Jaques
wrote: On Mon, 02 Oct 2017 20:30:39 -0700, Gunner Asch wrote: On Mon, 02 Oct 2017 19:24:05 -0500, Ignoramus21874 wrote: On 2017-10-02, Gunner Asch wrote: On Sun, 01 Oct 2017 22:40:23 -0500, Ignoramus13481 wrote: On 2017-10-02, Gunner Asch wrote: On Sun, 01 Oct 2017 20:05:25 -0500, Ignoramus13481 wrote: On 2017-10-01, Jon Elson wrote: Ignoramus13481 wrote: I bought a few huge Acme Gridley RB-8 screw machines this week. They are similar in every way to this listing: They seem to be very useful and productive manufacturing machines for high volume production, making things like industrual fittings, etc. And yet nobody buys them. WHat were they replaced with? CNC lathes. CNC-savvy machinists know how to set these up, and they can change over from one job to another in minutes if no tools need to be changed, and in an hour if they do. The cam-type screw machines need very tricky setup with a lot of trial and error until the parts come out within tolerance. The screw machines can generally beat even a very good CNC turning center making just one part, day in and day out. The tool to tool time on a screw machine can be less than a second. But, few people today know how to set them up and maintain them. I thought that there is a lot of such high production parts needing to be made. i There are. However...so many shops have gone out of business in the past 10 yrs..that there are a lot of these machines in limbo...not enough work to employ them all. Most of the low profit high volume work has gone out of the US. That may...may be changing around however. I saw 3 Acmes being sold the other day and loaded on trucks at a dealer in Whittier, going to be shipped to Texas. President Trump is talking many companies into bringing their work back home. Going to Texas is how stuff gets shipped to Mexico, through El Paso and Laredo. See if Mexicans will buy your machines. Ive sold a number of them to mechadoras down south. I regularly sell to a fellow from Guatemala. I would hate to warehouse screw machines though. i They do tend to take up space dont they? (Grin) They don't float around at 33k pounds apiece, either. I tend to move them using dollys...TruBlueMachining has a 6000 lb forklift....wont pick any of them up... --- This email has been checked for viruses by Avast antivirus software. https://www.avast.com/antivirus |
#39
Posted to rec.crafts.metalworking
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Why no one buys screw machines
On Tue, 3 Oct 2017 10:41:46 -0400, "Phil Kangas"
wrote: "Gunner Asch" wrote in message On 02 Oct 2017 17:11:52 -0300, Mike Spencer wrote: Until keeping that stock on the shelf becomes a tax liability. And thats exactly what happened. As you stated...it was very common for shops to run a ****load of parts..ship what was ordered, then put the balance in storage until the next order. This is one of the reasons I have a **** ton of nuts, bolts and fasteners of all sorts..plus material that they were made of. They had to get rid of the inventory else it was taxed several times..and yearly. And this couldnt be passed along to the customer That inventory tax has to be the most stupid and unfair tax on the IRS books! Who is the jackass that pushed for that? Leftists of course. --- This email has been checked for viruses by Avast antivirus software. https://www.avast.com/antivirus |
#40
Posted to rec.crafts.metalworking
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Why no one buys screw machines
On Monday, October 2, 2017 at 9:26:08 PM UTC-4, Ed Huntress wrote:
ime specialty screws and bolts are still turned, but the big volumes are made on ancient, beat-up headers and roll-threaders in countries where they work in their bare feet. A you move up the scale in quality, you get into more US-made fasteners. The bottom-end, high-volume commodity fasteners are almost all made overseas. -- Ed Huntress Does anyone know of the requirement to put the bolt makers symbol on the head of the bolt? Dan |
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