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Metalworking (rec.crafts.metalworking) Discuss various aspects of working with metal, such as machining, welding, metal joining, screwing, casting, hardening/tempering, blacksmithing/forging, spinning and hammer work, sheet metal work. |
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#1
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Slitting saw usage ?
This video shows a slitting saw mounted in a
boring head. Is there a special reason for doing this? The cutting is simular to that of a shaper rather than that of a saw cutting continously. https://www.youtube.com/watch?v=nAGSrGmHDaY Best Regards Tom. --- This email has been checked for viruses by AVG. http://www.avg.com |
#2
Posted to rec.crafts.metalworking
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Slitting saw usage ?
On Sep 19, 2017, Howard Beel wrote
(in article ): This video shows a slitting saw mounted in a boring head. Is there a special reason for doing this? The cutting is simular to that of a shaper rather than that of a saw cutting continously. https://www.youtube.com/watch?v=nAGSrGmHDaY Bad idea. And the saw slips for lack of a antirotation key. Probably cobbled together. And the saw blade is badly fouled with adhering chips - looks like aluminum, even though the billet is dark colored. Slitting needs to be done wet. Joe Gwinn |
#3
Posted to rec.crafts.metalworking
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Slitting saw usage ?
Howard Beel wrote:
This video shows a slitting saw mounted in a boring head. Is there a special reason for doing this? The cutting is simular to that of a shaper rather than that of a saw cutting continously. https://www.youtube.com/watch?v=nAGSrGmHDaY Yeah, that's amazing. As in, BAD! I always use a slitting saw with flood coolant. I have several arbors that can be used with them. The bigger ones do have a keyway, the smaller ones don't, but don't seem to slip with reasonable depth of cut and feedrate. Jon |
#4
Posted to rec.crafts.metalworking
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Slitting saw usage ?
"Jon Elson" wrote in message ... Howard Beel wrote: This video shows a slitting saw mounted in a boring head. Is there a special reason for doing this? The cutting is simular to that of a shaper rather than that of a saw cutting continously. https://www.youtube.com/watch?v=nAGSrGmHDaY Yeah, that's amazing. As in, BAD! I always use a slitting saw with flood coolant. I have several arbors that can be used with them. The bigger ones do have a keyway, the smaller ones don't, but don't seem to slip with reasonable depth of cut and feedrate. Jon I have found that most slitting saws have some runout and usually need a touch up when mounted in the arbor. For some reason there always seem to be a few teeth that are higher than the rest. Some of the blades i indicated were 15 thou out of round and i sent them back to the vendor. After mounting the saw in the mill i indicate it and mark the high teeth then use a dumore tool post grinder to knock down the high teeth. I like the peterson expanding flush mount arbors and robbjack arbors. https://www.youtube.com/watch?v=8hWW5enRfmw Best Regards Tom. --- This email has been checked for viruses by AVG. http://www.avg.com |
#5
Posted to rec.crafts.metalworking
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Slitting saw usage ?
Howard Beel wrote:
I have found that most slitting saws have some runout and usually need a touch up when mounted in the arbor. For some reason there always seem to be a few teeth that are higher than the rest. Some of the blades i indicated were 15 thou out of round and i sent them back to the vendor. After mounting the saw in the mill i indicate it and mark the high teeth then use a dumore tool post grinder to knock down the high teeth. I like the peterson expanding flush mount arbors and robbjack arbors. Yes, I can certainly hear the runout as a zing-zing-zing as the spindle rotates. It doesn't seem to hurt the operation or affect surface finish much in the groove. So, I just live with it. My guess is these things are punched out of blanks, rather than machined and sharpened on an arbor. Jon |
#6
Posted to rec.crafts.metalworking
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Slitting saw usage ?
"Jon Elson" wrote in message news Howard Beel wrote: I have found that most slitting saws have some runout and usually need a touch up when mounted in the arbor. For some reason there always seem to be a few teeth that are higher than the rest. Some of the blades i indicated were 15 thou out of round and i sent them back to the vendor. After mounting the saw in the mill i indicate it and mark the high teeth then use a dumore tool post grinder to knock down the high teeth. I like the peterson expanding flush mount arbors and robbjack arbors. Yes, I can certainly hear the runout as a zing-zing-zing as the spindle rotates. It doesn't seem to hurt the operation or affect surface finish much in the groove. So, I just live with it. My guess is these things are punched out of blanks, rather than machined and sharpened on an arbor. Jon It would be intresting to how the saws are made. Since they are made of HSS i don't think they are stampings. Maybe the hardened blanks are stacked and ground on a specialized cnc grinder, grind a bunch of the same size saws all at once? Best Regards Tom. --- This email has been checked for viruses by AVG. http://www.avg.com |
#7
Posted to rec.crafts.metalworking
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Slitting saw usage ?
"Howard Beel" wrote in message
news "Jon Elson" wrote in message news Howard Beel wrote: I have found that most slitting saws have some runout and usually need a touch up when mounted in the arbor. For some reason there always seem to be a few teeth that are higher than the rest. Some of the blades i indicated were 15 thou out of round and i sent them back to the vendor. After mounting the saw in the mill i indicate it and mark the high teeth then use a dumore tool post grinder to knock down the high teeth. I like the peterson expanding flush mount arbors and robbjack arbors. Yes, I can certainly hear the runout as a zing-zing-zing as the spindle rotates. It doesn't seem to hurt the operation or affect surface finish much in the groove. So, I just live with it. My guess is these things are punched out of blanks, rather than machined and sharpened on an arbor. Jon It would be intresting to how the saws are made. Since they are made of HSS i don't think they are stampings. Maybe the hardened blanks are stacked and ground on a specialized cnc grinder, grind a bunch of the same size saws all at once? Best Regards Tom. I turned and milled the shank end of a 3/8" HSS drill bit into a 1/4" hex with retention groove to snap and lock into an extension shaft. It cut easily with HSS tooling. -jsw |
#8
Posted to rec.crafts.metalworking
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Slitting saw usage ?
"Jim Wilkins" wrote in message news "Howard Beel" wrote in message news "Jon Elson" wrote in message news Howard Beel wrote: I have found that most slitting saws have some runout and usually need a touch up when mounted in the arbor. For some reason there always seem to be a few teeth that are higher than the rest. Some of the blades i indicated were 15 thou out of round and i sent them back to the vendor. After mounting the saw in the mill i indicate it and mark the high teeth then use a dumore tool post grinder to knock down the high teeth. I like the peterson expanding flush mount arbors and robbjack arbors. Yes, I can certainly hear the runout as a zing-zing-zing as the spindle rotates. It doesn't seem to hurt the operation or affect surface finish much in the groove. So, I just live with it. My guess is these things are punched out of blanks, rather than machined and sharpened on an arbor. Jon It would be intresting to how the saws are made. Since they are made of HSS i don't think they are stampings. Maybe the hardened blanks are stacked and ground on a specialized cnc grinder, grind a bunch of the same size saws all at once? Best Regards Tom. I turned and milled the shank end of a 3/8" HSS drill bit into a 1/4" hex with retention groove to snap and lock into an extension shaft. It cut easily with HSS tooling. -jsw All the HSS drills i have run into have soft shanks. Only the flutes are HSS. My collection of big drills were originaly 4 and 5 MT that i purchase cheap because there is no hobby market for them. Generaly you can buy them at industrial auctions for scrap prices. Just turn down the shanks to size you need. I use a collet chuck to hold them so the shanks don't mungged up. Best Regards Tom. --- This email has been checked for viruses by AVG. http://www.avg.com |
#9
Posted to rec.crafts.metalworking
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Slitting saw usage ?
On 20/09/17 20:55, Howard Beel wrote:
"Jon Elson" wrote in message ... Howard Beel wrote: This video shows a slitting saw mounted in a boring head. Is there a special reason for doing this? The cutting is simular to that of a shaper rather than that of a saw cutting continously. https://www.youtube.com/watch?v=nAGSrGmHDaY Yeah, that's amazing. As in, BAD! I always use a slitting saw with flood coolant. I have several arbors that can be used with them. The bigger ones do have a keyway, the smaller ones don't, but don't seem to slip with reasonable depth of cut and feedrate. Jon I have found that most slitting saws have some runout and usually need a touch up when mounted in the arbor. For some reason there always seem to be a few teeth that are higher than the rest. Some of the blades i indicated were 15 thou out of round and i sent them back to the vendor. After mounting the saw in the mill i indicate it and mark the high teeth then use a dumore tool post grinder to knock down the high teeth. I like the peterson expanding flush mount arbors and robbjack arbors. https://www.youtube.com/watch?v=8hWW5enRfmw Best Regards Tom. --- This email has been checked for viruses by AVG. http://www.avg.com Every slitting saw I have ever used seems to have some degree of runout and is noticeable in the noise of the cutting. Most I use are top quality as well and came from a local engineering company involved in high volume production when it was demolished for housing and I got a lifetimes supply of the things for no money, actually my neighbour sold some at the local model engineering club at the first bring and buy day and brought back more than I paid for the lot and I still have a draw full. I usually run without a key as it was running with a key using a large slitting saw, 8" IIRC, that it jammed and took out the main spindle key in the BP when running with a 90 degree head. I don't run them with flood coolant but do keep them well oiled. |
#10
Posted to rec.crafts.metalworking
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Slitting saw usage ?
"Howard Beel" wrote in message news "Jim Wilkins" wrote in message news "Howard Beel" wrote in message news "Jon Elson" wrote in message news Howard Beel wrote: I have found that most slitting saws have some runout and usually need a touch up when mounted in the arbor. For some reason there always seem to be a few teeth that are higher than the rest. Some of the blades i indicated were 15 thou out of round and i sent them back to the vendor. After mounting the saw in the mill i indicate it and mark the high teeth then use a dumore tool post grinder to knock down the high teeth. I like the peterson expanding flush mount arbors and robbjack arbors. Yes, I can certainly hear the runout as a zing-zing-zing as the spindle rotates. It doesn't seem to hurt the operation or affect surface finish much in the groove. So, I just live with it. My guess is these things are punched out of blanks, rather than machined and sharpened on an arbor. Jon It would be intresting to how the saws are made. Since they are made of HSS i don't think they are stampings. Maybe the hardened blanks are stacked and ground on a specialized cnc grinder, grind a bunch of the same size saws all at once? Best Regards Tom. I turned and milled the shank end of a 3/8" HSS drill bit into a 1/4" hex with retention groove to snap and lock into an extension shaft. It cut easily with HSS tooling. -jsw All the HSS drills i have run into have soft shanks. Only the flutes are HSS. My collection of big drills were originaly 4 and 5 MT that i purchase cheap because there is no hobby market for them. Generaly you can buy them at industrial auctions for scrap prices. Just turn down the shanks to size you need. I use a collet chuck to hold them so the shanks don't mungged up. Best Regards Tom. I understood that the drills are HSS all over, but the shank remains annealed for better grip. http://www.zianet.com/ebear/metal/heattreat5.html "mica", not "mice". The MT2 tailstock on my lathe and B&S 7 spindle on my mill limit drill bit size to around 3/4" for heavy cuts, 1" by going slowly. I cut larger holes by boring or with a hole saw. -jsw |
#11
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Slitting saw usage ?
On 21/09/17 22:57, Jim Wilkins wrote:
"Howard Beel" wrote in message news "Jim Wilkins" wrote in message news "Howard Beel" wrote in message news "Jon Elson" wrote in message news Howard Beel wrote: I have found that most slitting saws have some runout and usually need a touch up when mounted in the arbor. For some reason there always seem to be a few teeth that are higher than the rest. Some of the blades i indicated were 15 thou out of round and i sent them back to the vendor. After mounting the saw in the mill i indicate it and mark the high teeth then use a dumore tool post grinder to knock down the high teeth. I like the peterson expanding flush mount arbors and robbjack arbors. Yes, I can certainly hear the runout as a zing-zing-zing as the spindle rotates. It doesn't seem to hurt the operation or affect surface finish much in the groove. So, I just live with it. My guess is these things are punched out of blanks, rather than machined and sharpened on an arbor. Jon It would be intresting to how the saws are made. Since they are made of HSS i don't think they are stampings. Maybe the hardened blanks are stacked and ground on a specialized cnc grinder, grind a bunch of the same size saws all at once? Best Regards Tom. I turned and milled the shank end of a 3/8" HSS drill bit into a 1/4" hex with retention groove to snap and lock into an extension shaft. It cut easily with HSS tooling. -jsw All the HSS drills i have run into have soft shanks. Only the flutes are HSS. My collection of big drills were originaly 4 and 5 MT that i purchase cheap because there is no hobby market for them. Generaly you can buy them at industrial auctions for scrap prices. Just turn down the shanks to size you need. I use a collet chuck to hold them so the shanks don't mungged up. Best Regards Tom. I understood that the drills are HSS all over, but the shank remains annealed for better grip. http://www.zianet.com/ebear/metal/heattreat5.html "mica", not "mice". The MT2 tailstock on my lathe and B&S 7 spindle on my mill limit drill bit size to around 3/4" for heavy cuts, 1" by going slowly. I cut larger holes by boring or with a hole saw. -jsw I find annular cutters, rotabroaches, work great in my lathe and mill and make light work of cutting the bulk of the material out, far better than holes saws. In the mill I just chuck them in a 3/4" collet, in the lathe I use a modified 2MT to 3MT adapter bored to 3/4" and fitted with 2 grub screws at 90 degrees. |
#12
Posted to rec.crafts.metalworking
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Slitting saw usage ?
"David Billington" wrote in message
news On 21/09/17 22:57, Jim Wilkins wrote: "Howard Beel" wrote in message news "Jim Wilkins" wrote in message news "Howard Beel" wrote in message news "Jon Elson" wrote in message news Howard Beel wrote: I have found that most slitting saws have some runout and usually need a touch up when mounted in the arbor. For some reason there always seem to be a few teeth that are higher than the rest. Some of the blades i indicated were 15 thou out of round and i sent them back to the vendor. After mounting the saw in the mill i indicate it and mark the high teeth then use a dumore tool post grinder to knock down the high teeth. I like the peterson expanding flush mount arbors and robbjack arbors. Yes, I can certainly hear the runout as a zing-zing-zing as the spindle rotates. It doesn't seem to hurt the operation or affect surface finish much in the groove. So, I just live with it. My guess is these things are punched out of blanks, rather than machined and sharpened on an arbor. Jon It would be intresting to how the saws are made. Since they are made of HSS i don't think they are stampings. Maybe the hardened blanks are stacked and ground on a specialized cnc grinder, grind a bunch of the same size saws all at once? Best Regards Tom. I turned and milled the shank end of a 3/8" HSS drill bit into a 1/4" hex with retention groove to snap and lock into an extension shaft. It cut easily with HSS tooling. -jsw All the HSS drills i have run into have soft shanks. Only the flutes are HSS. My collection of big drills were originaly 4 and 5 MT that i purchase cheap because there is no hobby market for them. Generaly you can buy them at industrial auctions for scrap prices. Just turn down the shanks to size you need. I use a collet chuck to hold them so the shanks don't mungged up. Best Regards Tom. I understood that the drills are HSS all over, but the shank remains annealed for better grip. http://www.zianet.com/ebear/metal/heattreat5.html "mica", not "mice". The MT2 tailstock on my lathe and B&S 7 spindle on my mill limit drill bit size to around 3/4" for heavy cuts, 1" by going slowly. I cut larger holes by boring or with a hole saw. -jsw I find annular cutters, rotabroaches, work great in my lathe and mill and make light work of cutting the bulk of the material out, far better than holes saws. In the mill I just chuck them in a 3/4" collet, in the lathe I use a modified 2MT to 3MT adapter bored to 3/4" and fitted with 2 grub screws at 90 degrees. Thanks, I'll watch for a used set. -jsw |
#13
Posted to rec.crafts.metalworking
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Slitting saw usage ?
"Jim Wilkins" wrote in message news "Howard Beel" wrote in message news "Jim Wilkins" wrote in message news "Howard Beel" wrote in message news "Jon Elson" wrote in message news Howard Beel wrote: I have found that most slitting saws have some runout and usually need a touch up when mounted in the arbor. For some reason there always seem to be a few teeth that are higher than the rest. Some of the blades i indicated were 15 thou out of round and i sent them back to the vendor. After mounting the saw in the mill i indicate it and mark the high teeth then use a dumore tool post grinder to knock down the high teeth. I like the peterson expanding flush mount arbors and robbjack arbors. Yes, I can certainly hear the runout as a zing-zing-zing as the spindle rotates. It doesn't seem to hurt the operation or affect surface finish much in the groove. So, I just live with it. My guess is these things are punched out of blanks, rather than machined and sharpened on an arbor. Jon It would be intresting to how the saws are made. Since they are made of HSS i don't think they are stampings. Maybe the hardened blanks are stacked and ground on a specialized cnc grinder, grind a bunch of the same size saws all at once? Best Regards Tom. I turned and milled the shank end of a 3/8" HSS drill bit into a 1/4" hex with retention groove to snap and lock into an extension shaft. It cut easily with HSS tooling. -jsw All the HSS drills i have run into have soft shanks. Only the flutes are HSS. My collection of big drills were originaly 4 and 5 MT that i purchase cheap because there is no hobby market for them. Generaly you can buy them at industrial auctions for scrap prices. Just turn down the shanks to size you need. I use a collet chuck to hold them so the shanks don't mungged up. Best Regards Tom. I understood that the drills are HSS all over, but the shank remains annealed for better grip. http://www.zianet.com/ebear/metal/heattreat5.html "mica", not "mice". The MT2 tailstock on my lathe and B&S 7 spindle on my mill limit drill bit size to around 3/4" for heavy cuts, 1" by going slowly. I cut larger holes by boring or with a hole saw. -jsw If you take a taper shank drill and test the shank with a spectrascope you will see it is not HSS. I know this for a fact. Back in the 1970's i was in the bussines of buying and selling alloys. Back then M2,M3 HSS would fetch around $3.00 per pound. We always cut the shank off taper shank drills to maximize profits. The largest drill i have is 2.75". Don't use hole saws anymore, switched over to annular cutters. For boring i like the kennametal twin bore tooling, no more tapering concerns and they use cheap carbide inserts. For big holes a treapaning tool is the way i go. Best Regards Tom. --- This email has been checked for viruses by AVG. http://www.avg.com |
#14
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Slitting saw usage ?
"David Billington" wrote in message news On 21/09/17 22:57, Jim Wilkins wrote: "Howard Beel" wrote in message news "Jim Wilkins" wrote in message news "Howard Beel" wrote in message news "Jon Elson" wrote in message news Howard Beel wrote: I have found that most slitting saws have some runout and usually need a touch up when mounted in the arbor. For some reason there always seem to be a few teeth that are higher than the rest. Some of the blades i indicated were 15 thou out of round and i sent them back to the vendor. After mounting the saw in the mill i indicate it and mark the high teeth then use a dumore tool post grinder to knock down the high teeth. I like the peterson expanding flush mount arbors and robbjack arbors. Yes, I can certainly hear the runout as a zing-zing-zing as the spindle rotates. It doesn't seem to hurt the operation or affect surface finish much in the groove. So, I just live with it. My guess is these things are punched out of blanks, rather than machined and sharpened on an arbor. Jon It would be intresting to how the saws are made. Since they are made of HSS i don't think they are stampings. Maybe the hardened blanks are stacked and ground on a specialized cnc grinder, grind a bunch of the same size saws all at once? Best Regards Tom. I turned and milled the shank end of a 3/8" HSS drill bit into a 1/4" hex with retention groove to snap and lock into an extension shaft. It cut easily with HSS tooling. -jsw All the HSS drills i have run into have soft shanks. Only the flutes are HSS. My collection of big drills were originaly 4 and 5 MT that i purchase cheap because there is no hobby market for them. Generaly you can buy them at industrial auctions for scrap prices. Just turn down the shanks to size you need. I use a collet chuck to hold them so the shanks don't mungged up. Best Regards Tom. I understood that the drills are HSS all over, but the shank remains annealed for better grip. http://www.zianet.com/ebear/metal/heattreat5.html "mica", not "mice". The MT2 tailstock on my lathe and B&S 7 spindle on my mill limit drill bit size to around 3/4" for heavy cuts, 1" by going slowly. I cut larger holes by boring or with a hole saw. -jsw I find annular cutters, rotabroaches, work great in my lathe and mill and make light work of cutting the bulk of the material out, far better than holes saws. In the mill I just chuck them in a 3/4" collet, in the lathe I use a modified 2MT to 3MT adapter bored to 3/4" and fitted with 2 grub screws at 90 degrees. Agreed annular cutters also require less HP to do the job putting less strain on your machine. They don't have the problem of chip packing that hole saws have. Best Regards Tom. --- This email has been checked for viruses by AVG. http://www.avg.com |
#15
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Slitting saw usage ?
On Thu, 21 Sep 2017 17:57:24 -0400, "Jim Wilkins"
wrote: "Howard Beel" wrote in message news "Jim Wilkins" wrote in message news "Howard Beel" wrote in message news "Jon Elson" wrote in message news Howard Beel wrote: I have found that most slitting saws have some runout and usually need a touch up when mounted in the arbor. For some reason there always seem to be a few teeth that are higher than the rest. Some of the blades i indicated were 15 thou out of round and i sent them back to the vendor. After mounting the saw in the mill i indicate it and mark the high teeth then use a dumore tool post grinder to knock down the high teeth. I like the peterson expanding flush mount arbors and robbjack arbors. Yes, I can certainly hear the runout as a zing-zing-zing as the spindle rotates. It doesn't seem to hurt the operation or affect surface finish much in the groove. So, I just live with it. My guess is these things are punched out of blanks, rather than machined and sharpened on an arbor. Jon It would be intresting to how the saws are made. Since they are made of HSS i don't think they are stampings. Maybe the hardened blanks are stacked and ground on a specialized cnc grinder, grind a bunch of the same size saws all at once? Best Regards Tom. I turned and milled the shank end of a 3/8" HSS drill bit into a 1/4" hex with retention groove to snap and lock into an extension shaft. It cut easily with HSS tooling. -jsw All the HSS drills i have run into have soft shanks. Only the flutes are HSS. My collection of big drills were originaly 4 and 5 MT that i purchase cheap because there is no hobby market for them. Generaly you can buy them at industrial auctions for scrap prices. Just turn down the shanks to size you need. I use a collet chuck to hold them so the shanks don't mungged up. Best Regards Tom. I understood that the drills are HSS all over, but the shank remains annealed for better grip. Yes, and they're a lot less prone to shatter when they're deflected sideways. http://www.zianet.com/ebear/metal/heattreat5.html "mica", not "mice". Note how long it takes to anneal HSS -- 2 to 8 hours.You can't do it with a torch. The MT2 tailstock on my lathe and B&S 7 spindle on my mill limit drill bit size to around 3/4" for heavy cuts, 1" by going slowly. I cut larger holes by boring or with a hole saw. -jsw -- Ed Huntress |
#16
Posted to rec.crafts.metalworking
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Slitting saw usage ?
"Howard Beel" wrote in message
news "Jim Wilkins" wrote in message news "Howard Beel" wrote in message news "Jim Wilkins" wrote in message news "Howard Beel" wrote in message news "Jon Elson" wrote in message news Howard Beel wrote: I have found that most slitting saws have some runout and usually need a touch up when mounted in the arbor. For some reason there always seem to be a few teeth that are higher than the rest. Some of the blades i indicated were 15 thou out of round and i sent them back to the vendor. After mounting the saw in the mill i indicate it and mark the high teeth then use a dumore tool post grinder to knock down the high teeth. I like the peterson expanding flush mount arbors and robbjack arbors. Yes, I can certainly hear the runout as a zing-zing-zing as the spindle rotates. It doesn't seem to hurt the operation or affect surface finish much in the groove. So, I just live with it. My guess is these things are punched out of blanks, rather than machined and sharpened on an arbor. Jon It would be intresting to how the saws are made. Since they are made of HSS i don't think they are stampings. Maybe the hardened blanks are stacked and ground on a specialized cnc grinder, grind a bunch of the same size saws all at once? Best Regards Tom. I turned and milled the shank end of a 3/8" HSS drill bit into a 1/4" hex with retention groove to snap and lock into an extension shaft. It cut easily with HSS tooling. -jsw All the HSS drills i have run into have soft shanks. Only the flutes are HSS. My collection of big drills were originaly 4 and 5 MT that i purchase cheap because there is no hobby market for them. Generaly you can buy them at industrial auctions for scrap prices. Just turn down the shanks to size you need. I use a collet chuck to hold them so the shanks don't mungged up. Best Regards Tom. I understood that the drills are HSS all over, but the shank remains annealed for better grip. http://www.zianet.com/ebear/metal/heattreat5.html "mica", not "mice". The MT2 tailstock on my lathe and B&S 7 spindle on my mill limit drill bit size to around 3/4" for heavy cuts, 1" by going slowly. I cut larger holes by boring or with a hole saw. -jsw If you take a taper shank drill and test the shank with a spectrascope you will see it is not HSS. I know this for a fact. Back in the 1970's i was in the bussines of buying and selling alloys. Back then M2,M3 HSS would fetch around $3.00 per pound. We always cut the shank off taper shank drills to maximize profits. The largest drill i have is 2.75". Don't use hole saws anymore, switched over to annular cutters. For boring i like the kennametal twin bore tooling, no more tapering concerns and they use cheap carbide inserts. For big holes a treapaning tool is the way i go. Best Regards Tom. Annular cutters are on my shopping list now. However the large round holes I mostly cut are for analog panel meters in thin aluminum or plastic for which not grabbing is more important than cutting speed. I've been putting cheap analog meters on my solar panel downleads after losing a nice digital Wattmeter to possibly static electricity. -jsw |
#17
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Slitting saw usage ?
"Jim Wilkins" wrote in message news "Howard Beel" wrote in message news "Jim Wilkins" wrote in message news "Howard Beel" wrote in message news "Jim Wilkins" wrote in message news "Howard Beel" wrote in message news "Jon Elson" wrote in message news Howard Beel wrote: I have found that most slitting saws have some runout and usually need a touch up when mounted in the arbor. For some reason there always seem to be a few teeth that are higher than the rest. Some of the blades i indicated were 15 thou out of round and i sent them back to the vendor. After mounting the saw in the mill i indicate it and mark the high teeth then use a dumore tool post grinder to knock down the high teeth. I like the peterson expanding flush mount arbors and robbjack arbors. Yes, I can certainly hear the runout as a zing-zing-zing as the spindle rotates. It doesn't seem to hurt the operation or affect surface finish much in the groove. So, I just live with it. My guess is these things are punched out of blanks, rather than machined and sharpened on an arbor. Jon It would be intresting to how the saws are made. Since they are made of HSS i don't think they are stampings. Maybe the hardened blanks are stacked and ground on a specialized cnc grinder, grind a bunch of the same size saws all at once? Best Regards Tom. I turned and milled the shank end of a 3/8" HSS drill bit into a 1/4" hex with retention groove to snap and lock into an extension shaft. It cut easily with HSS tooling. -jsw All the HSS drills i have run into have soft shanks. Only the flutes are HSS. My collection of big drills were originaly 4 and 5 MT that i purchase cheap because there is no hobby market for them. Generaly you can buy them at industrial auctions for scrap prices. Just turn down the shanks to size you need. I use a collet chuck to hold them so the shanks don't mungged up. Best Regards Tom. I understood that the drills are HSS all over, but the shank remains annealed for better grip. http://www.zianet.com/ebear/metal/heattreat5.html "mica", not "mice". The MT2 tailstock on my lathe and B&S 7 spindle on my mill limit drill bit size to around 3/4" for heavy cuts, 1" by going slowly. I cut larger holes by boring or with a hole saw. -jsw If you take a taper shank drill and test the shank with a spectrascope you will see it is not HSS. I know this for a fact. Back in the 1970's i was in the bussines of buying and selling alloys. Back then M2,M3 HSS would fetch around $3.00 per pound. We always cut the shank off taper shank drills to maximize profits. The largest drill i have is 2.75". Don't use hole saws anymore, switched over to annular cutters. For boring i like the kennametal twin bore tooling, no more tapering concerns and they use cheap carbide inserts. For big holes a treapaning tool is the way i go. Best Regards Tom. Annular cutters are on my shopping list now. However the large round holes I mostly cut are for analog panel meters in thin aluminum or plastic for which not grabbing is more important than cutting speed. I've been putting cheap analog meters on my solar panel downleads after losing a nice digital Wattmeter to possibly static electricity. -jsw You will be happy with annular cutters. For thin materials and plastics start with a sloooow feed. I have found that thier cutting action is agressive much more so than a hole saw. Run them slow to start with, fine tune as you go along. Best Regards Tom. I --- This email has been checked for viruses by AVG. http://www.avg.com |
#18
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Slitting saw usage ?
On Thu, 21 Sep 2017 21:34:22 -0400, "Jim Wilkins"
wrote: Annular cutters are on my shopping list now. However the large round holes I mostly cut are for analog panel meters in thin aluminum or plastic for which not grabbing is more important than cutting speed. Annulars are wicked, aggressive looking tools. I ordered some hole saws on Ebay and they accidentally sent a set of diamond core bits in a different size set. Got a full refund and kept the diamonds. Ended up buying a single deep hole saw locally, and it cut the metal door easily. I've been putting cheap analog meters on my solar panel downleads after losing a nice digital Wattmeter to possibly static electricity. Bummer. Aren't your panel frames, ground wires, and control panel face grounded? Which meter, Watt Meter (blue al), DROK, or Bayite? -- Stoop and you'll be stepped on; stand tall and you'll be shot at. -- Carlos A. Urbizo |
#19
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Slitting saw usage ?
"Larry Jaques" wrote in message
... On Thu, 21 Sep 2017 21:34:22 -0400, "Jim Wilkins" wrote: ..... I've been putting cheap analog meters on my solar panel downleads after losing a nice digital Wattmeter to possibly static electricity. Bummer. Aren't your panel frames, ground wires, and control panel face grounded? Which meter, Watt Meter (blue al), DROK, or Bayite? It's a stand-alone system at 24V or less, which is allowed to be ungrounded. There is a ground rod for the generator when connected. The panels can be patched in parallel for 12V or series for 24V so one has to float. The lightning arrestors trip at 70-85V. https://www.homepower.com/articles/s...ing-dc-systems "Be sure to make that connection (between negative and equipment grounding) in one place only." This is the meter that failed by reading high. I can't prove static caused it. https://www.banggood.com/PZEM-031-DC...p-1111791.html |
#20
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Slitting saw usage ?
On Sat, 23 Sep 2017 08:10:11 -0400, "Jim Wilkins"
wrote: "Larry Jaques" wrote in message .. . On Thu, 21 Sep 2017 21:34:22 -0400, "Jim Wilkins" wrote: ..... I've been putting cheap analog meters on my solar panel downleads after losing a nice digital Wattmeter to possibly static electricity. Bummer. Aren't your panel frames, ground wires, and control panel face grounded? Which meter, Watt Meter (blue al), DROK, or Bayite? It's a stand-alone system at 24V or less, which is allowed to be ungrounded. There is a ground rod for the generator when connected. The panels can be patched in parallel for 12V or series for 24V so one has to float. The lightning arrestors trip at 70-85V. Isn't static electricity usually measured in the kV? https://www.homepower.com/articles/s...ing-dc-systems "Be sure to make that connection (between negative and equipment grounding) in one place only." I get the ground loop thing, but since they're not electrically connected, I'm going to ground my frames and rails from a separate ground right next to their end of the roof, for the unlikely instance of lightning. The redwood would be the most likely strike point, with the power poles coming a close second, and the house/panels 3rd. SWAG I'm glad I don't live in your Lightning Alley. This is the meter that failed by reading high. I can't prove static caused it. https://www.banggood.com/PZEM-031-DC...p-1111791.html Perhaps they should rename it BangBad? (mindless Blue State humor) PeaceFair looks a mite like a Bayite, enough that both could have come from the same factory. Perhaps I'll treat my Bayites a bit more cautiously from now on, since I hadn't been thinking about static damage. Gotta get those panels UP! -- Stoop and you'll be stepped on; stand tall and you'll be shot at. -- Carlos A. Urbizo |
#21
Posted to rec.crafts.metalworking
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Slitting saw usage ?
"Larry Jaques" wrote in message
... On Sat, 23 Sep 2017 08:10:11 -0400, "Jim Wilkins" wrote: "Larry Jaques" wrote in message . .. On Thu, 21 Sep 2017 21:34:22 -0400, "Jim Wilkins" wrote: ..... I've been putting cheap analog meters on my solar panel downleads after losing a nice digital Wattmeter to possibly static electricity. Bummer. Aren't your panel frames, ground wires, and control panel face grounded? Which meter, Watt Meter (blue al), DROK, or Bayite? It's a stand-alone system at 24V or less, which is allowed to be ungrounded. There is a ground rod for the generator when connected. The panels can be patched in parallel for 12V or series for 24V so one has to float. The lightning arrestors trip at 70-85V. Isn't static electricity usually measured in the kV? https://www.homepower.com/articles/s...ing-dc-systems "Be sure to make that connection (between negative and equipment grounding) in one place only." I get the ground loop thing, but since they're not electrically connected, I'm going to ground my frames and rails from a separate ground right next to their end of the roof, for the unlikely instance of lightning. The redwood would be the most likely strike point, with the power poles coming a close second, and the house/panels 3rd. SWAG I'm glad I don't live in your Lightning Alley. This is the meter that failed by reading high. I can't prove static caused it. https://www.banggood.com/PZEM-031-DC...p-1111791.html Perhaps they should rename it BangBad? (mindless Blue State humor) PeaceFair looks a mite like a Bayite, enough that both could have come from the same factory. Perhaps I'll treat my Bayites a bit more cautiously from now on, since I hadn't been thinking about static damage. Gotta get those panels UP! When I was a test engineer I destroyed 20V-rated components by applying 22V to them. The electrical system of a WW2 sub was similar to that of a hybrid electric vehicle or a solar battery with generator backup: https://maritime.org/doc/fleetsub/el...p3.htm#fig3-06 -jsw |
#22
Posted to rec.crafts.metalworking
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Slitting saw usage ?
"Larry Jaques" wrote in message
... On Sat, 23 Sep 2017 08:10:11 -0400, "Jim Wilkins" wrote: "Larry Jaques" wrote in message . .. On Thu, 21 Sep 2017 21:34:22 -0400, "Jim Wilkins" wrote: ..... I've been putting cheap analog meters on my solar panel downleads after losing a nice digital Wattmeter to possibly static electricity. Bummer. Aren't your panel frames, ground wires, and control panel face grounded? Which meter, Watt Meter (blue al), DROK, or Bayite? It's a stand-alone system at 24V or less, which is allowed to be ungrounded. There is a ground rod for the generator when connected. The panels can be patched in parallel for 12V or series for 24V so one has to float. The lightning arrestors trip at 70-85V. Isn't static electricity usually measured in the kV? When I worked for Texas Instruments I was checked with a static voltmeter without my lab coat and foot straps. I pegged the 20kV scale. https://www.homepower.com/articles/s...ing-dc-systems "Be sure to make that connection (between negative and equipment grounding) in one place only." I get the ground loop thing, but since they're not electrically connected, I'm going to ground my frames and rails from a separate ground right next to their end of the roof, for the unlikely instance of lightning. The redwood would be the most likely strike point, with the power poles coming a close second, and the house/panels 3rd. SWAG I'm glad I don't live in your Lightning Alley. Living in Road Salt Alley is the bigger problem. I just finished painting the fender rust repair that I was welding on this morning, filling pinholes I found last last night with a strong light. This time instead of inlaying a flush patch I jammed a larger piece of 22 gauge steel behind the hole and lap welded it in, sandblasted, then filled to the template with Bondo Glass. Supposedly my solar panels are within the TV antenna's Cone of Protection, but so is the metal chimney and I've heard a spark jump off the stove (now also grounded). Even NASA admits uncertainty about lightning protection. http://www.dtic.mil/dtic/tr/fulltext/u2/p002181.pdf -jsw |
#23
Posted to rec.crafts.metalworking
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Slitting saw usage ?
On 2017-09-22, Jim Wilkins wrote:
"Howard Beel" wrote in message news [ ... ] The largest drill i have is 2.75". Don't use hole saws anymore, switched over to annular cutters. For boring i like the kennametal twin bore tooling, no more tapering concerns and they use cheap carbide inserts. For big holes a treapaning tool is the way i go. Best Regards Tom. Annular cutters are on my shopping list now. However the large round holes I mostly cut are for analog panel meters in thin aluminum or plastic for which not grabbing is more important than cutting speed. I've been putting cheap analog meters on my solar panel downleads after losing a nice digital Wattmeter to possibly static electricity. Have you looked at Greenlee Chassis Punches? Beware that there are two types of round ones (excluding the keyed, and D shaped and other specialties ones). The most common are "knockout punches" which make holes for the terminating threads of conduit and such, and are significantly larger than the nominal size. The others are for meters, pilot lights, rotary switches and such, and are pretty close to nominal size. If you find them at a hamfest, or a flea market, have a caliper with you to see what the size actually is. (Sometimes a knockout punch can be a size which will handle mounting a meter nicely, if you check the size first. (Kind of hard to make the hole smaller after using the wrong type/size of punch. :-) But they do make nice holes in aluminum and sheet steel up to reasonable gauges. Most come with plain draw screws, but there are ball-bearing thrust bearings for heavier work. Use a ratchet wrench on the hex bolt head, and if you are working on a panel rather than the side of a box, clamp the punch end (which has two opposed flats) in the nearest milling vise. There are specialty ones which are nice to have too, such as the keyed 15/32" (for toggle switch mounting so they won't turn), and the 5/8" and 1/2" D ones for fuse holders and the like.) I even have one for mounting the 25-pin DB-25 connectors for older RS-232 connectors. Of course, for production, a turret punch with a set of dies for the special shapes is quicker to use. And for serious production there are CNC punches which make all kinds of rectangular holes as needed. Enjoy, DoN. -- Remove oil spill source from e-mail Email: | (KV4PH) Voice (all times): (703) 938-4564 (too) near Washington D.C. | http://www.d-and-d.com/dnichols/DoN.html --- Black Holes are where God is dividing by zero --- |
#24
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Slitting saw usage ?
Nice list there Don - I have a large collection myself, most
are electronics level but not plug/socket level/switch level. Rounds and squares. I have some from the 20/30's and 50/60's. Cans for the old ones and boxes for the newer ones. The best kind have ball bearing bolts. Martin On 9/23/2017 9:38 PM, DoN. Nichols wrote: On 2017-09-22, Jim Wilkins wrote: "Howard Beel" wrote in message news [ ... ] The largest drill i have is 2.75". Don't use hole saws anymore, switched over to annular cutters. For boring i like the kennametal twin bore tooling, no more tapering concerns and they use cheap carbide inserts. For big holes a treapaning tool is the way i go. Best Regards Tom. Annular cutters are on my shopping list now. However the large round holes I mostly cut are for analog panel meters in thin aluminum or plastic for which not grabbing is more important than cutting speed. I've been putting cheap analog meters on my solar panel downleads after losing a nice digital Wattmeter to possibly static electricity. Have you looked at Greenlee Chassis Punches? Beware that there are two types of round ones (excluding the keyed, and D shaped and other specialties ones). The most common are "knockout punches" which make holes for the terminating threads of conduit and such, and are significantly larger than the nominal size. The others are for meters, pilot lights, rotary switches and such, and are pretty close to nominal size. If you find them at a hamfest, or a flea market, have a caliper with you to see what the size actually is. (Sometimes a knockout punch can be a size which will handle mounting a meter nicely, if you check the size first. (Kind of hard to make the hole smaller after using the wrong type/size of punch. :-) But they do make nice holes in aluminum and sheet steel up to reasonable gauges. Most come with plain draw screws, but there are ball-bearing thrust bearings for heavier work. Use a ratchet wrench on the hex bolt head, and if you are working on a panel rather than the side of a box, clamp the punch end (which has two opposed flats) in the nearest milling vise. There are specialty ones which are nice to have too, such as the keyed 15/32" (for toggle switch mounting so they won't turn), and the 5/8" and 1/2" D ones for fuse holders and the like.) I even have one for mounting the 25-pin DB-25 connectors for older RS-232 connectors. Of course, for production, a turret punch with a set of dies for the special shapes is quicker to use. And for serious production there are CNC punches which make all kinds of rectangular holes as needed. Enjoy, DoN. |
#25
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Slitting saw usage ?
"DoN. Nichols" wrote in message
... On 2017-09-22, Jim Wilkins wrote: "Howard Beel" wrote in message news [ ... ] Have you looked at Greenlee Chassis Punches? Beware that there are two types of round ones (excluding the keyed, and D shaped and other specialties ones). The most common are "knockout punches" which make holes for the terminating threads of conduit and such, and are significantly larger than the nominal size. The others are for meters, pilot lights, rotary switches and such, and are pretty close to nominal size. If you find them at a hamfest, or a flea market, have a caliper with you to see what the size actually is. (Sometimes a knockout punch can be a size which will handle mounting a meter nicely, if you check the size first. (Kind of hard to make the hole smaller after using the wrong type/size of punch. :-) But they do make nice holes in aluminum and sheet steel up to reasonable gauges. Most come with plain draw screws, but there are ball-bearing thrust bearings for heavier work. Use a ratchet wrench on the hex bolt head, and if you are working on a panel rather than the side of a box, clamp the punch end (which has two opposed flats) in the nearest milling vise. There are specialty ones which are nice to have too, such as the keyed 15/32" (for toggle switch mounting so they won't turn), and the 5/8" and 1/2" D ones for fuse holders and the like.) I even have one for mounting the 25-pin DB-25 connectors for older RS-232 connectors. Of course, for production, a turret punch with a set of dies for the special shapes is quicker to use. And for serious production there are CNC punches which make all kinds of rectangular holes as needed. Enjoy, DoN. Nice summary. When I was an industrial electrician building custom test stations for GM I used a hydraulic Greenlee punch a lot to run conduit. into purchased JIC control boxes which don't have knockouts.. http://www.austinenclosures.com/prod...us_Hinge_Boxes That company fabricated racks and non-liquidtight enclosures themselves and punched the holes on a Strippit. Later at Mitre I had a Rotex turret punch in my model shop. At home I have Roper Whitney XX and #5 punches, step drills, the smaller sizes of Greenlee radio and conduit punches, and a boring head on the mill for everything else. I wasn't impressed with the durability of the Greenlee RS-232 punch when used on 0.062" 6061. For home use I bought 0.050" 5052 which is easier on the punches and the 30" 3-in-1 sheet metal machine, and plenty strong for small portable enclosures. 0.031" is enough for meter boxes. I still use 0.062" to package Variacs and transformers and 0.093" for rack panels. -jsw |
#26
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Slitting saw usage ?
On Sat, 23 Sep 2017 10:35:38 -0400, "Jim Wilkins"
wrote: "Larry Jaques" wrote in message .. . On Sat, 23 Sep 2017 08:10:11 -0400, "Jim Wilkins" wrote: "Larry Jaques" wrote in message ... On Thu, 21 Sep 2017 21:34:22 -0400, "Jim Wilkins" wrote: ..... I've been putting cheap analog meters on my solar panel downleads after losing a nice digital Wattmeter to possibly static electricity. Bummer. Aren't your panel frames, ground wires, and control panel face grounded? Which meter, Watt Meter (blue al), DROK, or Bayite? It's a stand-alone system at 24V or less, which is allowed to be ungrounded. There is a ground rod for the generator when connected. The panels can be patched in parallel for 12V or series for 24V so one has to float. The lightning arrestors trip at 70-85V. Isn't static electricity usually measured in the kV? https://www.homepower.com/articles/s...ing-dc-systems "Be sure to make that connection (between negative and equipment grounding) in one place only." I get the ground loop thing, but since they're not electrically connected, I'm going to ground my frames and rails from a separate ground right next to their end of the roof, for the unlikely instance of lightning. The redwood would be the most likely strike point, with the power poles coming a close second, and the house/panels 3rd. SWAG I'm glad I don't live in your Lightning Alley. This is the meter that failed by reading high. I can't prove static caused it. https://www.banggood.com/PZEM-031-DC...p-1111791.html Perhaps they should rename it BangBad? (mindless Blue State humor) PeaceFair looks a mite like a Bayite, enough that both could have come from the same factory. Perhaps I'll treat my Bayites a bit more cautiously from now on, since I hadn't been thinking about static damage. Gotta get those panels UP! When I was a test engineer I destroyed 20V-rated components by applying 22V to them. I think the marketing guys sell on the "destroy voltage" numbers rather than the "running voltage" figures Engineering gives them, thinking it will entice more purchasers. Time was, marketing used to have the interests of the company in mind. Unfortunately, that time is long past. Now they think that higher sales numbers (even if they include all the free warranty replacements) are good. sigh My favorite LED flashlights use a Cree XM-L T6 bulb running 900LM (lumen) max, but Chiwanese vendors are calling them 2000, 2200, 2500, 5000, and 6000LM to grab sales. AFAIC, they're bright enough, have a zoom shroud, 3 brightness modes, flasher mode, and SOS mode, and cost only $5 on sale, so I'm happy. The electrical system of a WW2 sub was similar to that of a hybrid electric vehicle or a solar battery with generator backup: https://maritime.org/doc/fleetsub/el...p3.htm#fig3-06 Verily! Rheostat clutches? Arc chutes? Luckily, our control panels are smaller and less expensive nowadays. I imagine that amperages were slightly high in those boats. There were no figures quoted. I'd like to have a new replacement copy or two of their battery banks, though. -- Stoop and you'll be stepped on; stand tall and you'll be shot at. -- Carlos A. Urbizo |
#27
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Slitting saw usage ?
On Sat, 23 Sep 2017 20:23:34 -0400, "Jim Wilkins"
wrote: "Larry Jaques" wrote in message .. . On Sat, 23 Sep 2017 08:10:11 -0400, "Jim Wilkins" wrote: "Larry Jaques" wrote in message ... On Thu, 21 Sep 2017 21:34:22 -0400, "Jim Wilkins" wrote: ..... I've been putting cheap analog meters on my solar panel downleads after losing a nice digital Wattmeter to possibly static electricity. Bummer. Aren't your panel frames, ground wires, and control panel face grounded? Which meter, Watt Meter (blue al), DROK, or Bayite? It's a stand-alone system at 24V or less, which is allowed to be ungrounded. There is a ground rod for the generator when connected. The panels can be patched in parallel for 12V or series for 24V so one has to float. The lightning arrestors trip at 70-85V. Isn't static electricity usually measured in the kV? When I worked for Texas Instruments I was checked with a static voltmeter without my lab coat and foot straps. I pegged the 20kV scale. https://www.homepower.com/articles/s...ing-dc-systems "Be sure to make that connection (between negative and equipment grounding) in one place only." I get the ground loop thing, but since they're not electrically connected, I'm going to ground my frames and rails from a separate ground right next to their end of the roof, for the unlikely instance of lightning. The redwood would be the most likely strike point, with the power poles coming a close second, and the house/panels 3rd. SWAG I'm glad I don't live in your Lightning Alley. Living in Road Salt Alley is the bigger problem. I just finished painting the fender rust repair that I was welding on this morning, filling pinholes I found last last night with a strong light. This time instead of inlaying a flush patch I jammed a larger piece of 22 gauge steel behind the hole and lap welded it in, sandblasted, then filled to the template with Bondo Glass. Supposedly my solar panels are within the TV antenna's Cone of Protection, but so is the metal chimney and I've heard a spark jump off the stove (now also grounded). Even NASA admits uncertainty about lightning protection. http://www.dtic.mil/dtic/tr/fulltext/u2/p002181.pdf What? You mean the brochures stating categorically that their device is lightning-safe up to several million volts @ several million amps have been lying to us? Do you have a lightning arrestor at your breaker box? -- Stoop and you'll be stepped on; stand tall and you'll be shot at. -- Carlos A. Urbizo |
#28
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Slitting saw usage ?
"Larry Jaques" wrote in message ... On Sat, 23 Sep 2017 10:35:38 -0400, "Jim Wilkins" wrote: "Larry Jaques" wrote in message . .. On Sat, 23 Sep 2017 08:10:11 -0400, "Jim Wilkins" wrote: "Larry Jaques" wrote in message m... On Thu, 21 Sep 2017 21:34:22 -0400, "Jim Wilkins" wrote: ..... I've been putting cheap analog meters on my solar panel downleads after losing a nice digital Wattmeter to possibly static electricity. Bummer. Aren't your panel frames, ground wires, and control panel face grounded? Which meter, Watt Meter (blue al), DROK, or Bayite? It's a stand-alone system at 24V or less, which is allowed to be ungrounded. There is a ground rod for the generator when connected. The panels can be patched in parallel for 12V or series for 24V so one has to float. The lightning arrestors trip at 70-85V. Isn't static electricity usually measured in the kV? https://www.homepower.com/articles/s...ing-dc-systems "Be sure to make that connection (between negative and equipment grounding) in one place only." I get the ground loop thing, but since they're not electrically connected, I'm going to ground my frames and rails from a separate ground right next to their end of the roof, for the unlikely instance of lightning. The redwood would be the most likely strike point, with the power poles coming a close second, and the house/panels 3rd. SWAG I'm glad I don't live in your Lightning Alley. This is the meter that failed by reading high. I can't prove static caused it. https://www.banggood.com/PZEM-031-DC...p-1111791.html Perhaps they should rename it BangBad? (mindless Blue State humor) PeaceFair looks a mite like a Bayite, enough that both could have come from the same factory. Perhaps I'll treat my Bayites a bit more cautiously from now on, since I hadn't been thinking about static damage. Gotta get those panels UP! When I was a test engineer I destroyed 20V-rated components by applying 22V to them. I think the marketing guys sell on the "destroy voltage" numbers rather than the "running voltage" figures Engineering gives them, thinking it will entice more purchasers. Time was, marketing used to have the interests of the company in mind. Unfortunately, that time is long past. Now they think that higher sales numbers (even if they include all the free warranty replacements) are good. sigh My favorite LED flashlights use a Cree XM-L T6 bulb running 900LM (lumen) max, but Chiwanese vendors are calling them 2000, 2200, 2500, 5000, and 6000LM to grab sales. AFAIC, they're bright enough, have a zoom shroud, 3 brightness modes, flasher mode, and SOS mode, and cost only $5 on sale, so I'm happy. The electrical system of a WW2 sub was similar to that of a hybrid electric vehicle or a solar battery with generator backup: https://maritime.org/doc/fleetsub/el...p3.htm#fig3-06 Verily! Rheostat clutches? Arc chutes? Luckily, our control panels are smaller and less expensive nowadays. I imagine that amperages were slightly high in those boats. There were no figures quoted. The battery overcurrent relay was set between 12,000 and 14,000 Amps. That manual describes the details that modern automation lets us ignore, unless you are the designer of the automation or are putting together a home solar system with batteries and a generator. Mine has the extra complication of both 12V and 24V inverters which requires floating some of the panels and being careful of cross connections. A few month ago I posted a warning about the different types of automotive replacement circuit breakers, since Type 1 automatically reconnects after a timeout and Type 2 resets after power has cycled off. Only Type 3 stays open until you push the button. I'd like to have a new replacement copy or two of their battery banks, though. And a shipyard crane to move them. The operators had about 30 seconds to completely reconfigure the complex switchboard from running on Diesels and charging batteries to crash diving at full battery power. I need longer than that to change channels (antennas) on the TV. -jsw |
#29
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Slitting saw usage ?
"Larry Jaques" wrote in message
... On Sat, 23 Sep 2017 20:23:34 -0400, "Jim Wilkins" wrote: "Larry Jaques" wrote in message . .. On Sat, 23 Sep 2017 08:10:11 -0400, "Jim Wilkins" wrote: "Larry Jaques" wrote in message m... On Thu, 21 Sep 2017 21:34:22 -0400, "Jim Wilkins" wrote: ..... I've been putting cheap analog meters on my solar panel downleads after losing a nice digital Wattmeter to possibly static electricity. Bummer. Aren't your panel frames, ground wires, and control panel face grounded? Which meter, Watt Meter (blue al), DROK, or Bayite? It's a stand-alone system at 24V or less, which is allowed to be ungrounded. There is a ground rod for the generator when connected. The panels can be patched in parallel for 12V or series for 24V so one has to float. The lightning arrestors trip at 70-85V. Isn't static electricity usually measured in the kV? When I worked for Texas Instruments I was checked with a static voltmeter without my lab coat and foot straps. I pegged the 20kV scale. https://www.homepower.com/articles/s...ing-dc-systems "Be sure to make that connection (between negative and equipment grounding) in one place only." I get the ground loop thing, but since they're not electrically connected, I'm going to ground my frames and rails from a separate ground right next to their end of the roof, for the unlikely instance of lightning. The redwood would be the most likely strike point, with the power poles coming a close second, and the house/panels 3rd. SWAG I'm glad I don't live in your Lightning Alley. Living in Road Salt Alley is the bigger problem. I just finished painting the fender rust repair that I was welding on this morning, filling pinholes I found last last night with a strong light. This time instead of inlaying a flush patch I jammed a larger piece of 22 gauge steel behind the hole and lap welded it in, sandblasted, then filled to the template with Bondo Glass. Supposedly my solar panels are within the TV antenna's Cone of Protection, but so is the metal chimney and I've heard a spark jump off the stove (now also grounded). Even NASA admits uncertainty about lightning protection. http://www.dtic.mil/dtic/tr/fulltext/u2/p002181.pdf What? You mean the brochures stating categorically that their device is lightning-safe up to several million volts @ several million amps have been lying to us? Do you have a lightning arrestor at your breaker box? I haven't changed the house wiring, but I unplug a lot of things when I hear distant thunder or radar shows an approaching storm front. We rarely get isolated pop-up thunderstorms. Lightning hit the pole in front of the house once, scaring the $#!+ out of the neighbor working near it. The only damage was to the old carbon arrestor in the phone network interface box. The electric meter and its box and drop are fairly new so I assume they are up to spec. -jsw |
#30
Posted to rec.crafts.metalworking
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Slitting saw usage ?
On Sun, 24 Sep 2017 13:06:40 -0400, "Jim Wilkins"
wrote: "Larry Jaques" wrote in message .. . On Sat, 23 Sep 2017 10:35:38 -0400, "Jim Wilkins" wrote: "Larry Jaques" wrote in message ... On Sat, 23 Sep 2017 08:10:11 -0400, "Jim Wilkins" wrote: "Larry Jaques" wrote in message om... On Thu, 21 Sep 2017 21:34:22 -0400, "Jim Wilkins" wrote: ..... I've been putting cheap analog meters on my solar panel downleads after losing a nice digital Wattmeter to possibly static electricity. Bummer. Aren't your panel frames, ground wires, and control panel face grounded? Which meter, Watt Meter (blue al), DROK, or Bayite? It's a stand-alone system at 24V or less, which is allowed to be ungrounded. There is a ground rod for the generator when connected. The panels can be patched in parallel for 12V or series for 24V so one has to float. The lightning arrestors trip at 70-85V. Isn't static electricity usually measured in the kV? https://www.homepower.com/articles/s...ing-dc-systems "Be sure to make that connection (between negative and equipment grounding) in one place only." I get the ground loop thing, but since they're not electrically connected, I'm going to ground my frames and rails from a separate ground right next to their end of the roof, for the unlikely instance of lightning. The redwood would be the most likely strike point, with the power poles coming a close second, and the house/panels 3rd. SWAG I'm glad I don't live in your Lightning Alley. This is the meter that failed by reading high. I can't prove static caused it. https://www.banggood.com/PZEM-031-DC...p-1111791.html Perhaps they should rename it BangBad? (mindless Blue State humor) PeaceFair looks a mite like a Bayite, enough that both could have come from the same factory. Perhaps I'll treat my Bayites a bit more cautiously from now on, since I hadn't been thinking about static damage. Gotta get those panels UP! When I was a test engineer I destroyed 20V-rated components by applying 22V to them. I think the marketing guys sell on the "destroy voltage" numbers rather than the "running voltage" figures Engineering gives them, thinking it will entice more purchasers. Time was, marketing used to have the interests of the company in mind. Unfortunately, that time is long past. Now they think that higher sales numbers (even if they include all the free warranty replacements) are good. sigh My favorite LED flashlights use a Cree XM-L T6 bulb running 900LM (lumen) max, but Chiwanese vendors are calling them 2000, 2200, 2500, 5000, and 6000LM to grab sales. AFAIC, they're bright enough, have a zoom shroud, 3 brightness modes, flasher mode, and SOS mode, and cost only $5 on sale, so I'm happy. The electrical system of a WW2 sub was similar to that of a hybrid electric vehicle or a solar battery with generator backup: https://maritime.org/doc/fleetsub/el...p3.htm#fig3-06 Verily! Rheostat clutches? Arc chutes? Luckily, our control panels are smaller and less expensive nowadays. I imagine that amperages were slightly high in those boats. There were no figures quoted. The battery overcurrent relay was set between 12,000 and 14,000 Amps. That manual describes the details that modern automation lets us ignore, unless you are the designer of the automation or are putting together a home solar system with batteries and a generator. Mine has I glossed over it, but didn't see much relevance. Looking again... the extra complication of both 12V and 24V inverters which requires floating some of the panels and being careful of cross connections. Yeah, I bet. A few month ago I posted a warning about the different types of automotive replacement circuit breakers, since Type 1 automatically reconnects after a timeout and Type 2 resets after power has cycled off. Only Type 3 stays open until you push the button. I don't recall seeing that. I use Type 3 exclusively. Button and lever. I'd like to have a new replacement copy or two of their battery banks, though. And a shipyard crane to move them. Ayup. The operators had about 30 seconds to completely reconfigure the complex switchboard from running on Diesels and charging batteries to crash diving at full battery power. I need longer than that to change channels (antennas) on the TV. g That must have been fun, huh? -- Stoop and you'll be stepped on; stand tall and you'll be shot at. -- Carlos A. Urbizo |
#31
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Slitting saw usage ?
On Sun, 24 Sep 2017 13:26:41 -0400, "Jim Wilkins"
wrote: "Larry Jaques" wrote in message Do you have a lightning arrestor at your breaker box? I haven't changed the house wiring, but I unplug a lot of things when I hear distant thunder or radar shows an approaching storm front. We rarely get isolated pop-up thunderstorms. OK. Lightning hit the pole in front of the house once, scaring the $#!+ out of the neighbor working near it. The only damage was to the old carbon arrestor in the phone network interface box. The electric meter and its box and drop are fairly new so I assume they are up to spec. You assume with the people who gave us the Home Irradiator electronic meters and Time of Use fees? Um, OK. Not so much, here. -- Stoop and you'll be stepped on; stand tall and you'll be shot at. -- Carlos A. Urbizo |
#32
Posted to rec.crafts.metalworking
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Slitting saw usage ?
"Larry Jaques" wrote in message
... On Sun, 24 Sep 2017 13:26:41 -0400, "Jim Wilkins" wrote: "Larry Jaques" wrote in message Do you have a lightning arrestor at your breaker box? I haven't changed the house wiring, but I unplug a lot of things when I hear distant thunder or radar shows an approaching storm front. We rarely get isolated pop-up thunderstorms. OK. Lightning hit the pole in front of the house once, scaring the $#!+ out of the neighbor working near it. The only damage was to the old carbon arrestor in the phone network interface box. The electric meter and its box and drop are fairly new so I assume they are up to spec. You assume with the people who gave us the Home Irradiator electronic meters and Time of Use fees? Um, OK. Not so much, here. They can read it from the street but it isn't a networked Smart Meter. https://www.altestore.com/static/dat...ta%20Sheet.pdf |
#33
Posted to rec.crafts.metalworking
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Slitting saw usage ?
On Mon, 25 Sep 2017 07:03:29 -0400, "Jim Wilkins"
wrote: "Larry Jaques" wrote in message .. . On Sun, 24 Sep 2017 13:26:41 -0400, "Jim Wilkins" wrote: "Larry Jaques" wrote in message Do you have a lightning arrestor at your breaker box? I haven't changed the house wiring, but I unplug a lot of things when I hear distant thunder or radar shows an approaching storm front. We rarely get isolated pop-up thunderstorms. OK. Lightning hit the pole in front of the house once, scaring the $#!+ out of the neighbor working near it. The only damage was to the old carbon arrestor in the phone network interface box. The electric meter and its box and drop are fairly new so I assume they are up to spec. You assume with the people who gave us the Home Irradiator electronic meters and Time of Use fees? Um, OK. Not so much, here. They can read it from the street but it isn't a networked Smart Meter. https://www.altestore.com/static/dat...ta%20Sheet.pdf After I returned from a CA trip to see family last March, I found that I wasn't sleeping normally. A couple days later, when I turned on the faucet for the front watering, I noticed a brand new natural gas regulator and electronic meter on the side of my house. After learning that it had a city-wide range, I built an L-shaped frame and tacked metal screen over it, then fastened it to the meter piping and brounded it to the gas pipe ground wire. It shields the house from the meter. Normal sleep resumed that night. Until then, I had been unsure of the concern over electric meter safety, but the shielded gas meter (much less powerful than the electronic meters from the electric utility companies) proved to me that they can and do affect human bodies in an unhealthy manner. What cued me that something was hinky with the meter/reg replacement is that the girl told me that the batteries in the meters were due for replacement, yet the company spent (hundreds?) considerably more money on a new meter, new regulator, new valve, plus several hours labor rather than changing the battery. -- Stoop and you'll be stepped on; stand tall and you'll be shot at. -- Carlos A. Urbizo |
#34
Posted to rec.crafts.metalworking
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Slitting saw usage ?
On Tue, 26 Sep 2017 07:45:48 -0700, Larry Jaques
wrote: After I returned from a CA trip to see family last March, I found that I wasn't sleeping normally. A couple days later, when I turned on the faucet for the front watering, I noticed a brand new natural gas regulator and electronic meter on the side of my house. After learning that it had a city-wide range, I built an L-shaped frame and tacked metal screen over it, then fastened it to the meter piping and brounded it to the gas pipe ground wire. It shields the house from the meter. Normal sleep resumed that night. Well then, case closed. You should start a religion. BTW, there's a **** ton of radio waves floating around. Only way to stop them is to put the metal screen around your head. And don't forget to protect your friends who don't have access to Internet wisdom, or thumbs to make use of it. https://i.ytimg.com/vi/s1ZvlKSDp_4/hqdefault.jpg |
#35
Posted to rec.crafts.metalworking
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Slitting saw usage ?
On 9/26/2017 10:54 AM, Break On Through wrote:
On Tue, 26 Sep 2017 07:45:48 -0700, Larry Jaques wrote: After I returned from a CA trip to see family last March, I found that I wasn't sleeping normally. A couple days later, when I turned on the faucet for the front watering, I noticed a brand new natural gas regulator and electronic meter on the side of my house. After learning that it had a city-wide range, I built an L-shaped frame and tacked metal screen over it, then fastened it to the meter piping and brounded it to the gas pipe ground wire. It shields the house from the meter. Normal sleep resumed that night. Well then, case closed. You should start a religion. BTW, there's a **** ton of radio waves floating around. Only way to stop them is to put the metal screen around your head. And don't forget to protect your friends who don't have access to Internet wisdom, or thumbs to make use of it. https://i.ytimg.com/vi/s1ZvlKSDp_4/hqdefault.jpg LOL! |
#36
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Slitting saw usage ?
"Larry Jaques" wrote in message
... On Mon, 25 Sep 2017 07:03:29 -0400, "Jim Wilkins" wrote: "Larry Jaques" wrote in message . .. On Sun, 24 Sep 2017 13:26:41 -0400, "Jim Wilkins" wrote: "Larry Jaques" wrote in message Do you have a lightning arrestor at your breaker box? I haven't changed the house wiring, but I unplug a lot of things when I hear distant thunder or radar shows an approaching storm front. We rarely get isolated pop-up thunderstorms. OK. Lightning hit the pole in front of the house once, scaring the $#!+ out of the neighbor working near it. The only damage was to the old carbon arrestor in the phone network interface box. The electric meter and its box and drop are fairly new so I assume they are up to spec. You assume with the people who gave us the Home Irradiator electronic meters and Time of Use fees? Um, OK. Not so much, here. They can read it from the street but it isn't a networked Smart Meter. https://www.altestore.com/static/dat...ta%20Sheet.pdf After I returned from a CA trip to see family last March, I found that I wasn't sleeping normally. A couple days later, when I turned on the faucet for the front watering, I noticed a brand new natural gas regulator and electronic meter on the side of my house. After learning that it had a city-wide range, I built an L-shaped frame and tacked metal screen over it, then fastened it to the meter piping and brounded it to the gas pipe ground wire. It shields the house from the meter. Normal sleep resumed that night. Until then, I had been unsure of the concern over electric meter safety, but the shielded gas meter (much less powerful than the electronic meters from the electric utility companies) proved to me that they can and do affect human bodies in an unhealthy manner. What cued me that something was hinky with the meter/reg replacement is that the girl told me that the batteries in the meters were due for replacement, yet the company spent (hundreds?) considerably more money on a new meter, new regulator, new valve, plus several hours labor rather than changing the battery. Single point grounds don't help much at cellular and WiFi frequencies. Even a gap in a large conductive surface, such as a warped cabinet door, can pass radiation. https://en.wikipedia.org/wiki/Slot_antenna -jsw |
#37
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Slitting saw usage ?
On Tue, 26 Sep 2017 17:48:46 -0400, "Jim Wilkins"
wrote: "Larry Jaques" wrote in message .. . On Mon, 25 Sep 2017 07:03:29 -0400, "Jim Wilkins" wrote: "Larry Jaques" wrote in message ... On Sun, 24 Sep 2017 13:26:41 -0400, "Jim Wilkins" wrote: "Larry Jaques" wrote in message Do you have a lightning arrestor at your breaker box? I haven't changed the house wiring, but I unplug a lot of things when I hear distant thunder or radar shows an approaching storm front. We rarely get isolated pop-up thunderstorms. OK. Lightning hit the pole in front of the house once, scaring the $#!+ out of the neighbor working near it. The only damage was to the old carbon arrestor in the phone network interface box. The electric meter and its box and drop are fairly new so I assume they are up to spec. You assume with the people who gave us the Home Irradiator electronic meters and Time of Use fees? Um, OK. Not so much, here. They can read it from the street but it isn't a networked Smart Meter. https://www.altestore.com/static/dat...ta%20Sheet.pdf After I returned from a CA trip to see family last March, I found that I wasn't sleeping normally. A couple days later, when I turned on the faucet for the front watering, I noticed a brand new natural gas regulator and electronic meter on the side of my house. After learning that it had a city-wide range, I built an L-shaped frame and tacked metal screen over it, then fastened it to the meter piping and brounded it to the gas pipe ground wire. It shields the house from the meter. Normal sleep resumed that night. Until then, I had been unsure of the concern over electric meter safety, but the shielded gas meter (much less powerful than the electronic meters from the electric utility companies) proved to me that they can and do affect human bodies in an unhealthy manner. What cued me that something was hinky with the meter/reg replacement is that the girl told me that the batteries in the meters were due for replacement, yet the company spent (hundreds?) considerably more money on a new meter, new regulator, new valve, plus several hours labor rather than changing the battery. Single point grounds don't help much at cellular and WiFi frequencies. Even a gap in a large conductive surface, such as a warped cabinet door, can pass radiation. https://en.wikipedia.org/wiki/Slot_antenna Would that slot antenna work with metal screen over the slot strip, or in place of the slot strip? What can I say? It worked. https://www.lessemf.com/smart.html This led me to it. -- Stoop and you'll be stepped on; stand tall and you'll be shot at. -- Carlos A. Urbizo |
#38
Posted to rec.crafts.metalworking
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Slitting saw usage ?
"Larry Jaques" wrote in message
... On Tue, 26 Sep 2017 17:48:46 -0400, "Jim Wilkins" wrote: "Larry Jaques" wrote in message . .. On Mon, 25 Sep 2017 07:03:29 -0400, "Jim Wilkins" wrote: "Larry Jaques" wrote in message m... On Sun, 24 Sep 2017 13:26:41 -0400, "Jim Wilkins" wrote: "Larry Jaques" wrote in message Do you have a lightning arrestor at your breaker box? I haven't changed the house wiring, but I unplug a lot of things when I hear distant thunder or radar shows an approaching storm front. We rarely get isolated pop-up thunderstorms. OK. Lightning hit the pole in front of the house once, scaring the $#!+ out of the neighbor working near it. The only damage was to the old carbon arrestor in the phone network interface box. The electric meter and its box and drop are fairly new so I assume they are up to spec. You assume with the people who gave us the Home Irradiator electronic meters and Time of Use fees? Um, OK. Not so much, here. They can read it from the street but it isn't a networked Smart Meter. https://www.altestore.com/static/dat...ta%20Sheet.pdf After I returned from a CA trip to see family last March, I found that I wasn't sleeping normally. A couple days later, when I turned on the faucet for the front watering, I noticed a brand new natural gas regulator and electronic meter on the side of my house. After learning that it had a city-wide range, I built an L-shaped frame and tacked metal screen over it, then fastened it to the meter piping and brounded it to the gas pipe ground wire. It shields the house from the meter. Normal sleep resumed that night. Until then, I had been unsure of the concern over electric meter safety, but the shielded gas meter (much less powerful than the electronic meters from the electric utility companies) proved to me that they can and do affect human bodies in an unhealthy manner. What cued me that something was hinky with the meter/reg replacement is that the girl told me that the batteries in the meters were due for replacement, yet the company spent (hundreds?) considerably more money on a new meter, new regulator, new valve, plus several hours labor rather than changing the battery. Single point grounds don't help much at cellular and WiFi frequencies. Even a gap in a large conductive surface, such as a warped cabinet door, can pass radiation. https://en.wikipedia.org/wiki/Slot_antenna Would that slot antenna work with metal screen over the slot strip, or in place of the slot strip? What can I say? It worked. https://www.lessemf.com/smart.html This led me to it. When I had a nice HP vector network analyzer to test my concoctions sometimes they worked as planned and sometimes I learned another strange quirk of radio propagation. For instance a screen set up to block radio signals may unintentionally become an antenna to transmit them: http://www.ss-pub.org/wp-content/upl...0140906-02.pdf -jsw |
#39
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Slitting saw usage ?
They can read mine from anywhere in the country with an internet and the
pass-code. My power company reads 3 of my meters that way. Keeps them off my place and fewer people. It aids the third party power companies who get the data and do it themselves or perhaps they get the main one to supply the data. Martin On 9/25/2017 6:03 AM, Jim Wilkins wrote: "Larry Jaques" wrote in message ... On Sun, 24 Sep 2017 13:26:41 -0400, "Jim Wilkins" wrote: "Larry Jaques" wrote in message Do you have a lightning arrestor at your breaker box? I haven't changed the house wiring, but I unplug a lot of things when I hear distant thunder or radar shows an approaching storm front. We rarely get isolated pop-up thunderstorms. OK. Lightning hit the pole in front of the house once, scaring the $#!+ out of the neighbor working near it. The only damage was to the old carbon arrestor in the phone network interface box. The electric meter and its box and drop are fairly new so I assume they are up to spec. You assume with the people who gave us the Home Irradiator electronic meters and Time of Use fees? Um, OK. Not so much, here. They can read it from the street but it isn't a networked Smart Meter. https://www.altestore.com/static/dat...ta%20Sheet.pdf |
#40
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Slitting saw usage ?
Now they can't turn off your utility. My water meter is like
that - but the truck has to drive to the driveway to read three meters. Water meter is in the ground. The electric meter is power line internet. I have IOP in my house, 500Mhz. Same as the wireless. Hard wire is 1G. Outside world tap is lower. Martin On 9/26/2017 9:45 AM, Larry Jaques wrote: On Mon, 25 Sep 2017 07:03:29 -0400, "Jim Wilkins" wrote: "Larry Jaques" wrote in message ... On Sun, 24 Sep 2017 13:26:41 -0400, "Jim Wilkins" wrote: "Larry Jaques" wrote in message Do you have a lightning arrestor at your breaker box? I haven't changed the house wiring, but I unplug a lot of things when I hear distant thunder or radar shows an approaching storm front. We rarely get isolated pop-up thunderstorms. OK. Lightning hit the pole in front of the house once, scaring the $#!+ out of the neighbor working near it. The only damage was to the old carbon arrestor in the phone network interface box. The electric meter and its box and drop are fairly new so I assume they are up to spec. You assume with the people who gave us the Home Irradiator electronic meters and Time of Use fees? Um, OK. Not so much, here. They can read it from the street but it isn't a networked Smart Meter. https://www.altestore.com/static/dat...ta%20Sheet.pdf After I returned from a CA trip to see family last March, I found that I wasn't sleeping normally. A couple days later, when I turned on the faucet for the front watering, I noticed a brand new natural gas regulator and electronic meter on the side of my house. After learning that it had a city-wide range, I built an L-shaped frame and tacked metal screen over it, then fastened it to the meter piping and brounded it to the gas pipe ground wire. It shields the house from the meter. Normal sleep resumed that night. Until then, I had been unsure of the concern over electric meter safety, but the shielded gas meter (much less powerful than the electronic meters from the electric utility companies) proved to me that they can and do affect human bodies in an unhealthy manner. What cued me that something was hinky with the meter/reg replacement is that the girl told me that the batteries in the meters were due for replacement, yet the company spent (hundreds?) considerably more money on a new meter, new regulator, new valve, plus several hours labor rather than changing the battery. -- Stoop and you'll be stepped on; stand tall and you'll be shot at. -- Carlos A. Urbizo |
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