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Metalworking (rec.crafts.metalworking) Discuss various aspects of working with metal, such as machining, welding, metal joining, screwing, casting, hardening/tempering, blacksmithing/forging, spinning and hammer work, sheet metal work. |
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#41
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Slicing a big (12.5" diameter) "rod" of metal
DoN. Nichols wrote:
On 2011-10-06, wrote: The incomparable Lloyd E. Sponenburgh wrote: fired this volley in news:j6lau705t6 @news3.newsguy.com: The price is right but I'm concerned about the amount of 'cleanup' necessary to make the ends of your discs parallel. That's just a "little" lathe work...G It's a 'perspective' thing. Each workpiece weighs about 11.6 x as much as my lathe, so I have a different point of view. I thought that the weight specified way back thread was the overall weight of the raw stock prior to cutting into the slices. Yup. 700 lbs. Looks like about 29.4 lbs per inch of length, or 139 lbs per 4" slice -- so that may have indeed been the weight of the workpiece. You are right. The 4" workpiece weighs about 5.8 x as much as my lathe. I stuck an extra '2' multiplier in there for some odd reason. --Winston |
#42
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Slicing a big (12.5" diameter) "rod" of metal
On Fri, 07 Oct 2011 00:17:04 -0400, the renowned Brian Lawson
wrote: On Thu, 06 Oct 2011 16:08:34 -0400, Spehro Pefhany wrote: On Tue, 04 Oct 2011 14:54:32 -0400, Spehro Pefhany wrote: Just for closure- first batch we're getting cut off at a supplier, who also happens to have a ratty but compact guilliotine-style (two post) bandsaw for sale that can do it in two cuts. Asking price for the saw is $2K. Hey Speff, Auction today had 9" Wells same design as that. It went for $200. Not in bad shape. It would certainly "hold" a 12" diameter if the vise jaws were exteded up, and would work if you cut through the 9" or at least 1/2 way through and them rotated to complete the cut. Brian Lawson Thanks, Brian. Best regards, Spehro Pefhany -- "it's the network..." "The Journey is the reward" Info for manufacturers: http://www.trexon.com Embedded software/hardware/analog Info for designers: http://www.speff.com |
#43
Posted to rec.crafts.metalworking
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Slicing a big (12.5" diameter) "rod" of metal
Spehro Pefhany wrote:
(...) Right, about 135 lbs per 4", which is only about 4x as much as a Sherline weighs. ;-) Yes. (Smacks forehead) That is much closer to the truth. Thanks! --Winston |
#44
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Slicing a big (12.5" diameter) "rod" of metal
Spehro Pefhany wrote:
Other than buying a huge $8-10K horizontal or guillotine bandsaw, can you guys think of any way of slicing a 12.5" diameter cylinder of metal stock into 2-4" thick disks? I don't really care if it takes all day to do it. This would get used once in a blue moon. Weight of the piece is probably more than 700lb. It seems like a medium sized saw and rotating would do it. I'm pretty sure you are not near northern michigan or I'd ask my boss if you could bring a band and cut your stock where I work. We have two saws that can cut that. Wes -- "Additionally as a security officer, I carry a gun to protect government officials but my life isn't worth protecting at home in their eyes." Dick Anthony Heller |
#45
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Slicing a big (12.5" diameter) "rod" of metal
On Oct 4, 8:54*am, Spehro Pefhany
wrote: Other than buying a huge $8-10K horizontal or guillotine bandsaw, can you guys think of any way of slicing a 12.5" diameter cylinder of metal stock into 2-4" thick disks? I don't really care if it takes all day to do it. This would get used once in a blue moon. Weight of the piece is probably more than 700lb. Diamond wire saw? http://www.cuttingtechnologies.com/s...re_sawing.html Karl |
#46
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Which acid will dissolve ferrous metals but not brass?
Hey all,
A friend has snapped a #71 drill bit in a brass fitiing. Anybody know which acid will dissolve ferrous metals but not brass? Don't know if it matters, but until the broken bit is removed, it's a "blind hole". Thanks for any comments. Brian Lawson, Bothwell, Ontario |
#47
Posted to rec.crafts.metalworking
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Which acid will dissolve ferrous metals but not brass?
Brian Lawson wrote:
Hey all, A friend has snapped a #71 drill bit in a brass fitiing. Anybody know which acid will dissolve ferrous metals but not brass? Don't know if it matters, but until the broken bit is removed, it's a "blind hole". Thanks for any comments. Brian Lawson, Bothwell, Ontario Alum dissolved in warm water. Apply and let it work. Apply as needed till the pit is free/gone. Won't hurt the brass and it's cheap (Alum is in the spice/pickling area) Also works to dry canker sores. -- Steve W. |
#48
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Which acid will dissolve ferrous metals but not brass?
On Mon, 31 Oct 2011 02:51:30 -0400, "Steve W."
wrote: Brian Lawson wrote: Hey all, A friend has snapped a #71 drill bit in a brass fitiing. Anybody know which acid will dissolve ferrous metals but not brass? Don't know if it matters, but until the broken bit is removed, it's a "blind hole". Thanks for any comments. Brian Lawson, Bothwell, Ontario Alum dissolved in warm water. Apply and let it work. Apply as needed till the pit is free/gone. Won't hurt the brass and it's cheap (Alum is in the spice/pickling area) Also works to dry canker sores. Hey Steve, Thank you. I've forwarded this to my friend. Take care. Brian Lawson. |
#49
Posted to rec.crafts.metalworking
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Slicing a big (12.5" diameter) "rod" of metal
On Oct 6, 3:08*pm, Spehro Pefhany
wrote: On Tue, 04 Oct 2011 14:54:32 -0400, Spehro Pefhany wrote: Just for closure- first batch we're getting cut off at a supplier, who also happens to have a ratty but compact guilliotine-style (two post) bandsaw for sale that can do it in two cuts. Asking price for the saw is $2K. Okay, here's what we actually ended up with and what it looks like. Cost more than expected (about $5K), and looks pretty ratty (had to replace the tachometer and the shutoff microswitch) but it works fine. I put a Tachulator on there with a divide by six and Omron proximity detector to count the spokes on the 16" drive wheel so it reads SFM directly (showing 295 feet/ minute). The Telemechanique microswitch was obsolete, but available off-the-shelf. http://www.speff.com/saw_front.jpg http://www.speff.com/saw_back.jpg It'll last for about 100 more years the way we use it. Best regards, --sp |
#50
Posted to rec.crafts.metalworking
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Slicing a big (12.5" diameter) "rod" of metal
On Nov 14, 5:39*pm, speff wrote:
On Oct 6, 3:08*pm, Spehro Pefhany wrote: On Tue, 04 Oct 2011 14:54:32 -0400, Spehro Pefhany wrote: Just for closure- first batch we're getting cut off at a supplier, who also happens to have a ratty but compact guilliotine-style (two post) bandsaw for sale that can do it in two cuts. Asking price for the saw is $2K. Okay, here's what we actually ended up with and what it looks like. Cost more than expected (about $5K), and looks pretty ratty (had to replace the tachometer and the shutoff microswitch) but it works fine. I put a Tachulator on there with a divide by six and Omron proximity detector to count the spokes on the 16" drive wheel so it reads SFM directly (showing 295 feet/ minute). The Telemechanique microswitch was obsolete, but available off-the-shelf. http://www.speff.com/saw_front.jpght...m/saw_back.jpg It'll last for about 100 more years the way we use it. Best regards, --sp So you are making gargantuan woodruff keys? Dave |
#51
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Slicing a big (12.5" diameter) "rod" of metal
On Wed, 16 Nov 2011 06:27:01 -0800 (PST), the renowned Dave__67
wrote: On Nov 14, 5:39*pm, speff wrote: On Oct 6, 3:08*pm, Spehro Pefhany wrote: On Tue, 04 Oct 2011 14:54:32 -0400, Spehro Pefhany wrote: Just for closure- first batch we're getting cut off at a supplier, who also happens to have a ratty but compact guilliotine-style (two post) bandsaw for sale that can do it in two cuts. Asking price for the saw is $2K. Okay, here's what we actually ended up with and what it looks like. Cost more than expected (about $5K), and looks pretty ratty (had to replace the tachometer and the shutoff microswitch) but it works fine. I put a Tachulator on there with a divide by six and Omron proximity detector to count the spokes on the 16" drive wheel so it reads SFM directly (showing 295 feet/ minute). The Telemechanique microswitch was obsolete, but available off-the-shelf. http://www.speff.com/saw_front.jpght...m/saw_back.jpg It'll last for about 100 more years the way we use it. Best regards, --sp So you are making gargantuan woodruff keys? Dave ;-) I suppose you could call it a "key", but to what I cannot say. Best regards, Spehro Pefhany -- "it's the network..." "The Journey is the reward" Info for manufacturers: http://www.trexon.com Embedded software/hardware/analog Info for designers: http://www.speff.com |
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