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Metalworking (rec.crafts.metalworking) Discuss various aspects of working with metal, such as machining, welding, metal joining, screwing, casting, hardening/tempering, blacksmithing/forging, spinning and hammer work, sheet metal work. |
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#1
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Adjusting a Dumore sensitive drill press
I have a Dumore model 16-021 drill press*. There is some float between
the 2 pieces of the motor case, with springs to keep things snug. The fitting of the 2 pieces affects the bearing alignment and the end forces on them. To adjustment the fit I've just been running it while turning the screws and listening. I'm going for the highest, quiet speed. This works, I guess, but I'm thinking that there has to be a more methodical way. Does anybody know such a way? Thanks, Bob * - http://www.dumorecorp.com/docs/Serie...nual-parts.pdf |
#2
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Adjusting a Dumore sensitive drill press
I don't know if there is a particular procedure for alignment of the parts,
but I expect that the springs around the case screws are primarily intended to keep the field assembly in place, since there are no screws for this purpose. My lower case end has wave washers (#5 Flat Spring in the parts illustration) in the bearing bore, which will place a small (upward) force against the bottom of the lower bearing.. providing a preload on the ball bearings (both of 'em). There is no end play in the spindle, and having the wave washer as it is, the spindle can't creep upward into the upper housing as the drill is fed into the workpiece (essentially zero end play). Wave washers are typically used in motors to allow for expansion of the armature/rotor materials as heat is generated. In my model 16, the case screws are just snugged to seat the machined step of the lower case into the machined step in the edge of the upper housing. I suppose the motor will run faster with no preload on the bearings, but it appears that the preload is intentional. The upper and lower bearings are a slight interference fit in the case halves, and the firm pressure of the wave washer keeps the spindle/armature assembly pushed upward, with the outer race of the upper ball bearing seated in the upper case counterbore. If your model is running slow, I'd suspect that the lube in the bearings may be dried out. When I assemble motors after inspection/cleaning/repairs, I give the case end or end bells a thump/whack with a chunk-o-wood or plastic screwdriver handle equivalent, to align the case sections and bearings, which generally always works very well. FWIW, any time I remove motor brushes, I keep them separated so I know which one goes where (left or right) and I make a small scratch mark on the flat surface that faces up (or the end) so I can replace them in their original orientation. -- WB .......... "Bob Engelhardt" wrote in message ... I have a Dumore model 16-021 drill press*. There is some float between the 2 pieces of the motor case, with springs to keep things snug. The fitting of the 2 pieces affects the bearing alignment and the end forces on them. To adjustment the fit I've just been running it while turning the screws and listening. I'm going for the highest, quiet speed. This works, I guess, but I'm thinking that there has to be a more methodical way. Does anybody know such a way? Thanks, Bob * - http://www.dumorecorp.com/docs/Serie...nual-parts.pdf |
#3
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Adjusting a Dumore sensitive drill press
On Nov 29, 6:47*pm, Bob Engelhardt wrote:
I have a Dumore model 16-021 drill press*. *There is some float between the 2 pieces of the motor case, with springs to keep things snug. *The fitting of the 2 pieces affects the bearing alignment and the end forces on them. To adjustment the fit I've just been running it while turning the screws and listening. *I'm going for the highest, quiet speed. *This works, I guess, but I'm thinking that there has to be a more methodical way. Does anybody know such a way? Thanks, Bob * -http://www.dumorecorp.com/docs/Series_16_manual-parts.pdf I would guess that the factory had a dedicated fixture or procedure for this. Besides using a tachometer, maybe an ammeter could give a better indication of your best alignment. (While the Loctite is curing on the screws.) |
#4
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Adjusting a Dumore sensitive drill press
I've been a long time replying, but I just got back to the Dumore. (So
many projects, so little time.) Wild_Bill wrote: I don't know if there is a particular procedure for alignment of the parts, but I expect that the springs around the case screws are primarily intended to keep the field assembly in place, since there are no screws for this purpose. Oh yeah, that makes sense. I couldn't figure what they were for & when it ran slow, except when the screws were loosened, I jumped to the conclusion that they were adjustments. ... In my model 16, the case screws are just snugged to seat the machined step of the lower case into the machined step in the edge of the upper housing. That's what I did now. ... If your model is running slow, I'd suspect that the lube in the bearings may be dried out. Could be, but they're sealed, so they'd have to be replaced. I can live with the slower speed (14,000 vs. 17,000 spec). When I assemble motors after inspection/cleaning/repairs, I give the case end or end bells a thump/whack with a chunk-o-wood or plastic screwdriver handle equivalent, to align the case sections and bearings, which generally always works very well. I used a plastic faced dead blow hammer, so as to not scratch my new paint G. Didn't make a difference - I think you're right about it being the bearings. FWIW, any time I remove motor brushes, I keep them separated so I know which one goes where (left or right) and I make a small scratch mark on the flat surface that faces up (or the end) so I can replace them in their original orientation. Me too. They'd probably re-seat themselves anyhow, but why not. Thanks, Bob |
#5
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Adjusting a Dumore sensitive drill press
On Mon, 13 Dec 2010 21:06:24 -0500, Bob Engelhardt
wrote: ... If your model is running slow, I'd suspect that the lube in the bearings may be dried out. Could be, but they're sealed, so they'd have to be replaced. I can live with the slower speed (14,000 vs. 17,000 spec). Actually..they can have the seals on one side removed, then greased, then put back in, open side facing the rotor. And if they are metal shielded..you can put the shield back in if you were gental about removing it. Gunner Top 10 Democrat Party Slogans 10. Bitterly clinging to aborton and taxes 9. We didnt destroy your freedoms, you can visit them at the Smithstonian 8. If you want us to listen to your opinion, move to Europ 7. Someday none of this will be yours 6. We can't tax terrorism, so who cares? 5. Please don't vote us out!! None of us can hold a real job! 4. Why the Founding Fathers limited Government: Racism! 3. Reducing America's carbon footprint, one job at a time. 2. America: We just cant wait to see how it ends!! 1. Making everything in this country free, except you. |
#6
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Adjusting a Dumore sensitive drill press
Gunner Asch wrote:
Actually..they can have the seals on one side removed, then greased, then put back in, open side facing the rotor. And if they are metal shielded..you can put the shield back in if you were gental about removing it. Thanks - good to know. I don't think that I'll be doing it on the Dumore, but I'm sure that there'll be other opportunities. Bob |
#7
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Adjusting a Dumore sensitive drill press
The springs around the case screws are the same in an old Dumore flex shaft
motor I have, which looks to be from the 1930s-40s, in that the springs serve to hold the field assembly in place. The bearings in my model 16 are shielded as many high speed bearings are, rather than sealed, which are often used for slower bearings. You may have noticed that the bearing type is different from ordinary, flat-sided small ball bearings, although I haven't looked up why these bearings are constructed differently (but I suppose it's due to the thrust and preload aspects in this application). I routinely clean the sides shielded bearings, and apply a drop of lightweight oil (Pennzbell TO-32 GP oil in a zoom-sout bottle for fractional HP motor bearings) to the seam on the top side where the shield meets the inner race, and then manually rotate the bearing while watching the oil work it's way into the bearing's inner cavity. This practice rarely has a negative effect on a ball bearing assembly that is in good mechanical condition, and nearly always improves the bearings' performance.. but adding a couple of drops of oil can risk carrying a spec of dirt past the shields, so the pre-cleaning step is important. -- WB .......... "Bob Engelhardt" wrote in message ... I've been a long time replying, but I just got back to the Dumore. (So many projects, so little time.) Wild_Bill wrote: I don't know if there is a particular procedure for alignment of the parts, but I expect that the springs around the case screws are primarily intended to keep the field assembly in place, since there are no screws for this purpose. Oh yeah, that makes sense. I couldn't figure what they were for & when it ran slow, except when the screws were loosened, I jumped to the conclusion that they were adjustments. ... In my model 16, the case screws are just snugged to seat the machined step of the lower case into the machined step in the edge of the upper housing. That's what I did now. ... If your model is running slow, I'd suspect that the lube in the bearings may be dried out. Could be, but they're sealed, so they'd have to be replaced. I can live with the slower speed (14,000 vs. 17,000 spec). When I assemble motors after inspection/cleaning/repairs, I give the case end or end bells a thump/whack with a chunk-o-wood or plastic screwdriver handle equivalent, to align the case sections and bearings, which generally always works very well. I used a plastic faced dead blow hammer, so as to not scratch my new paint G. Didn't make a difference - I think you're right about it being the bearings. FWIW, any time I remove motor brushes, I keep them separated so I know which one goes where (left or right) and I make a small scratch mark on the flat surface that faces up (or the end) so I can replace them in their original orientation. Me too. They'd probably re-seat themselves anyhow, but why not. Thanks, Bob |
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