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Metalworking (rec.crafts.metalworking) Discuss various aspects of working with metal, such as machining, welding, metal joining, screwing, casting, hardening/tempering, blacksmithing/forging, spinning and hammer work, sheet metal work. |
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#41
Posted to rec.crafts.metalworking
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OT Vacuum pump maintenance / repair
On Wed, 19 May 2010 07:25:55 -0400, Joe wrote
the following: On Tue, 18 May 2010 07:35:38 -0700, Larry Jaques wrote: On Tue, 18 May 2010 07:02:33 -0400, Joe wrote the following: On Mon, 17 May 2010 12:03:27 -0400, "Michael A. Terrell" wrote: I suppose you have lightning rods on your workbench and a piece of antistatic mat on your roof. As a matter of fact, I do have a (single) lightning rod on my workbench. A few weeks ago, I found a really cool antique twisted copper rod at the flea market. It was six feet tall, had a multicolored glass sphere about 4 inches diameter, in addition to a clear spool-shaped glass piece. The forked tip elements were curved inwards toward each other. I never have been able to justify paying the price dealers get for those old rods, but when he said "Five bucks", I just about tripped over other shoppers to give him the money. It now is lying on the workbench while I try to figure out how and where I will mount it. Cool. I'd never seen one until you mentioned it. Here's a hand-crafted one: http://www.metalhands.com/lightningrod.htm Sweet. That is a really imaginative design - sorta steampunk in fact. Right, imaginative in a pushy way, just like steampunk. Thanks for the link. I will try to get a picture or two of mine and post them somewhere (got a good photo sharing site?). I've seen lots http://en.wikipedia.org/wiki/List_of...aring_websites of 2 or 3 foot lightning rods, but this is the only one I've seen that is so tall. The cable that was used to connect the rods to the ground was often a thing of beauty as well. There is a good example in a park near Wilmington, DE that protects a beautiful oak tree; it is a very thick braided copper cable that divides off to follow each major limb. The park formerly was the private garden of one of the DuPont women, so she had the werewithal to provide the care that such a specimen deserved. I hope you have lots of pics of that one. I'd love to see it. I don't have an antistatic mat on my roof, however; since both my house and my garage roofs are metal, it would be somewhat redundant. It's properly grounded? Nah. Cool. Have someone _else_ post pics (both of the building and of your charred body) after the next cumulonimbic display day, OK? -- The great thing about getting older is that you don't lose all the other ages you've been. -- Madeleine L'Engle |
#42
Posted to rec.crafts.metalworking
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OT Vacuum pump maintenance / repair
Joe wrote: On Tue, 18 May 2010 08:45:12 -0400, "Michael A. Terrell" wrote: Joe wrote: On Mon, 17 May 2010 12:03:27 -0400, "Michael A. Terrell" wrote: Joe wrote: On Sat, 15 May 2010 20:39:41 -0400, "Michael A. Terrell" wrote: Don Foreman wrote: On Fri, 14 May 2010 02:02:50 -0400, "Michael A. Terrell" wrote: jk wrote: "Michael A. Terrell" wrote: BS. There are no fish or sharks swimming in Florida's air. OTOH, ESD isn't a big problem here. Oh???? Isn't that where one of the nation's top lightning research centers is? Woooooooooooooooooosh! ESD isn't lightning. But lightning is ESD, sure enough. BIG ESD. How often have you had lighting hit your workbench and leave lecetronics working, but damaged? Magnitude notwithstanding, lightning IS an electrostatic discharge. And the sun is a flashlight? Not quite; the sun is a big fusion reactor, although, come to think of it, both give off light by incandescence (assuming the flashlight is the old style). Other than scale, they are both portable lights with a limited life span. I suppose you have lightning rods on your workbench and a piece of antistatic mat on your roof. As a matter of fact, I do have a (single) lightning rod on my workbench. And? It won't prevent ESD (Electro Static Damage) to elctronics on your bench. But that issue wasn't part of your original reply to me. Then you assumed that ESD meant 'Electro Static Discharge' instead of 'Electro Static Damage' A few weeks ago, I found a really cool antique twisted copper rod at the flea market. It was six feet tall, had a multicolored glass sphere about 4 inches diameter, in addition to a clear spool-shaped glass piece. The forked tip elements were curved inwards toward each other. I never have been able to justify paying the price dealers get for those old rods, but when he said "Five bucks", I just about tripped over other shoppers to give him the money. It now is lying on the workbench while I try to figure out how and where I will mount it. I don't have an antistatic mat on my roof, however; since both my house and my garage roofs are metal, it would be somewhat redundant. Are those roof panels bonded & grounded? If not, you will have a real mess if lightning strikes. Yeahbut, you didn't explicitly stipulate grounding in your reply, and I make no claims as to the effectiveness of the metal roof in any other sense than how well it works at shielding my buildings from cumulonimbus discharge. g It is never a shield 'from cumulonimbus discharge'. It is, however a safety issue. Grin all you want. A bonded and grounded roof can mean the difference in a minor problem, or a major fire. -- Anyone wanting to run for any political office in the US should have to have a DD214, and a honorable discharge. |
#43
Posted to rec.crafts.metalworking
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OT Vacuum pump maintenance / repair
Michael A. Terrell wrote:
Joe wrote: Yeahbut, you didn't explicitly stipulate grounding in your reply, and I make no claims as to the effectiveness of the metal roof in any other sense than how well it works at shielding my buildings from cumulonimbus discharge. g It is never a shield 'from cumulonimbus discharge'. It is, however a safety issue. Grin all you want. A bonded and grounded roof can mean the difference in a minor problem, or a major fire. If it lets the 'cumulonimbus discharge' in, its time to get up there with a tube of mastic! ;-) -- Ian Malcolm. London, ENGLAND. (NEWSGROUP REPLY PREFERRED) ianm[at]the[dash]malcolms[dot]freeserve[dot]co[dot]uk [at]=@, [dash]=- & [dot]=. *Warning* HTML & 32K emails -- NUL: |
#44
Posted to rec.crafts.metalworking
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OT Vacuum pump maintenance / repair
IanM wrote: Michael A. Terrell wrote: Joe wrote: Yeahbut, you didn't explicitly stipulate grounding in your reply, and I make no claims as to the effectiveness of the metal roof in any other sense than how well it works at shielding my buildings from cumulonimbus discharge. g It is never a shield 'from cumulonimbus discharge'. It is, however a safety issue. Grin all you want. A bonded and grounded roof can mean the difference in a minor problem, or a major fire. If it lets the 'cumulonimbus discharge' in, its time to get up there with a tube of mastic! ;-) More likely it'll be time for a bulldozer to clear the site, for a nw building. -- Anyone wanting to run for any political office in the US should have to have a DD214, and a honorable discharge. |
#45
Posted to rec.crafts.metalworking
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OT Vacuum pump maintenance / repair
On Wed, 19 May 2010 14:57:02 -0400, "Michael A. Terrell"
wrote: Joe wrote: And? It won't prevent ESD (Electro Static Damage) to elctronics on your bench. But that issue wasn't part of your original reply to me. Then you assumed that ESD meant 'Electro Static Discharge' instead of 'Electro Static Damage' Well, this is getting overly long, but I gotta say... I spent 4 years as the electronics tech for the EMC/ESD Lab at 2 different facilities for NCR. EMC stood for Electromagnetic Compatability and ESD stood for Electrostatic Discharge. Those were the terms in the 1970s and early 1980s, used by everyone with whom I came in contact, including the guys involved in the military's TEMPEST program. Maybe the initials have changed in meaning over the years, but back then, when everything was being driven by the FCC part 15, subpart J rules, those were the terms we used. Are those roof panels bonded & grounded? If not, you will have a real mess if lightning strikes. Yeahbut, you didn't explicitly stipulate grounding in your reply, and I make no claims as to the effectiveness of the metal roof in any other sense than how well it works at shielding my buildings from cumulonimbus discharge. g It is never a shield 'from cumulonimbus discharge'. It is, however a safety issue. Grin all you want. A bonded and grounded roof can mean the difference in a minor problem, or a major fire. Cumulonimbus clouds shed a lot of moisture - we call it precipitation. My roof is an effective shield from that discharge. My general apathy is my effective shield towards pedantic humorless replies. Please lighten up a bit. Joe |
#46
Posted to rec.crafts.metalworking
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OT Vacuum pump maintenance / repair
On Wed, 19 May 2010 06:29:31 -0700, Larry Jaques
wrote: On Wed, 19 May 2010 07:25:55 -0400, Joe wrote the following: On Tue, 18 May 2010 07:35:38 -0700, Larry Jaques wrote: On Tue, 18 May 2010 07:02:33 -0400, Joe wrote the following: On Mon, 17 May 2010 12:03:27 -0400, "Michael A. Terrell" wrote: I suppose you have lightning rods on your workbench and a piece of antistatic mat on your roof. As a matter of fact, I do have a (single) lightning rod on my workbench. A few weeks ago, I found a really cool antique twisted copper rod at the flea market. It was six feet tall, had a multicolored glass sphere about 4 inches diameter, in addition to a clear spool-shaped glass piece. The forked tip elements were curved inwards toward each other. I never have been able to justify paying the price dealers get for those old rods, but when he said "Five bucks", I just about tripped over other shoppers to give him the money. It now is lying on the workbench while I try to figure out how and where I will mount it. Cool. I'd never seen one until you mentioned it. Here's a hand-crafted one: http://www.metalhands.com/lightningrod.htm Sweet. That is a really imaginative design - sorta steampunk in fact. Right, imaginative in a pushy way, just like steampunk. Thanks for the link. I will try to get a picture or two of mine and post them somewhere (got a good photo sharing site?). I've seen lots http://en.wikipedia.org/wiki/List_of...aring_websites Thanks of 2 or 3 foot lightning rods, but this is the only one I've seen that is so tall. The cable that was used to connect the rods to the ground was often a thing of beauty as well. There is a good example in a park near Wilmington, DE that protects a beautiful oak tree; it is a very thick braided copper cable that divides off to follow each major limb. The park formerly was the private garden of one of the DuPont women, so she had the werewithal to provide the care that such a specimen deserved. I hope you have lots of pics of that one. I'd love to see it. I'll get some shots this weekend; it can't rain forever, can it? I don't have an antistatic mat on my roof, however; since both my house and my garage roofs are metal, it would be somewhat redundant. It's properly grounded? Nah. Cool. Have someone _else_ post pics (both of the building and of your charred body) after the next cumulonimbic display day, OK? OK, both you and Mike (Michael?) have posted rather dire commentary about the lack of grounding on metal roofs. That has made me wonder if there are any real guidelines for such. Metal roofs (here I'm referring to galvanized steel types, from standing-seam to v-crimp and the more modern variations, applied to wood-frame structures) have been around for at least a century. I question that they would be more prone to attracting strikes than any other roof covering, but I readily admit that I've not looked very deeply into the issue. Bonding and grounding would be a significant and problematic matter, though. The burst of current from a lightning strike would require an assload of bonding points, as I doubt that the roof itself would be sufficient to drain away all the juice from the point of the discharge to a single cable (no matter how thick the cable might be). Another problem with most lightning rod schemes is that ground (soil) conductivity is not always good enough to conduct the full current of the discharge from any single point, so there is a lot of ancillary discharge through all sorts of unplanned pathways (viz, lots of your house structure). A direct strike on any house would necessitate a distributed grounding "grid" to carry away the current before it could do real damage. That's a lot more bucks than most people are willing to spend. The military used to (still does?) protect sensitive areas, such as ammo dumps, by erecting a tall, well-grounded tower nearby. There is a cone of protection (don't remember the angle) that extends around such a structure. There is also the matter of whether it is best to ground a high point on a house if there are other tall objects nearby. "Well, I was going to go to that tree, but the spike on the top of that house looks so much more attractive to me; I think I'll hit it" (Apologies for anthropomorphizing an electrical discharge.) Anyway, I'd like to hear thoughts on the matter of grounding a metal roof (on a wood frame building) as opposed to treatment of other types of roofing material. Lightning protection is a very interesting, complex, and poorly understood subject. Maybe a separate thread? Joe |
#47
Posted to rec.crafts.metalworking
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OT Vacuum pump maintenance / repair
In article ,
Joe wrote: [snip] OK, both you and Mike (Michael?) have posted rather dire commentary about the lack of grounding on metal roofs. That has made me wonder if there are any real guidelines for such. Metal roofs (here I'm referring to galvanized steel types, from standing-seam to v-crimp and the more modern variations, applied to wood-frame structures) have been around for at least a century. I question that they would be more prone to attracting strikes than any other roof covering, but I readily admit that I've not looked very deeply into the issue. Metal roofs are no more a problem than metal plumbing, like the drain stack vent that must protrude above the roof ridgeline. Or a TV antenna attached to the chimney. Bonding and grounding would be a significant and problematic matter, though. The burst of current from a lightning strike would require an assload of bonding points, as I doubt that the roof itself would be sufficient to drain away all the juice from the point of the discharge to a single cable (no matter how thick the cable might be). Another problem with most lightning rod schemes is that ground (soil) conductivity is not always good enough to conduct the full current of the discharge from any single point, so there is a lot of ancillary discharge through all sorts of unplanned pathways (viz, lots of your house structure). A direct strike on any house would necessitate a distributed grounding "grid" to carry away the current before it could do real damage. That's a lot more bucks than most people are willing to spend. The military used to (still does?) protect sensitive areas, such as ammo dumps, by erecting a tall, well-grounded tower nearby. There is a cone of protection (don't remember the angle) that extends around such a structure. The top of the tower is called an air terminal. Tall thin metal poles are often used. Such poles are usually seen in electric power switchyards in substations. The half-angle of the cone is 45 degrees. In other words, the protection footprint is a circle on the ground of radius equal to the tower height. There is also the matter of whether it is best to ground a high point on a house if there are other tall objects nearby. "Well, I was going to go to that tree, but the spike on the top of that house looks so much more attractive to me; I think I'll hit it" (Apologies for anthropomorphizing an electrical discharge.) Anyway, I'd like to hear thoughts on the matter of grounding a metal roof (on a wood frame building) as opposed to treatment of other types of roofing material. Lightning protection is a very interesting, complex, and poorly understood subject. Maybe a separate thread? All of this is well understood. There is a MIL Standard (I don't recall the number, but it's publicly available) that is widely used for figuring out how best to protect structures from lightning. Joe Gwinn |
#48
Posted to rec.crafts.metalworking
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OT Vacuum pump maintenance / repair
Joe wrote: On Wed, 19 May 2010 14:57:02 -0400, "Michael A. Terrell" wrote: Joe wrote: And? It won't prevent ESD (Electro Static Damage) to elctronics on your bench. But that issue wasn't part of your original reply to me. Then you assumed that ESD meant 'Electro Static Discharge' instead of 'Electro Static Damage' Well, this is getting overly long, but I gotta say... I spent 4 years as the electronics tech for the EMC/ESD Lab at 2 different facilities for NCR. EMC stood for Electromagnetic Compatability and ESD stood for Electrostatic Discharge. Those were the terms in the 1970s and early 1980s, used by everyone with whom I came in contact, including the guys involved in the military's TEMPEST program. Maybe the initials have changed in meaning over the years, but back then, when everything was being driven by the FCC part 15, subpart J rules, those were the terms we used. 'Electro Static Damage' was used in electronics manufacturing in the '90s and early part of this millennium. failed parts are damaged by multiple causes. Electro static is just one, but it was controllable in a proper work environment. Conductive mats, wrist straps, heel grounds and properly grounded soldering irons. A continuous audit of these systems brought 'Electro Static Damage' down to an acceptable level, of near zero. Are those roof panels bonded & grounded? If not, you will have a real mess if lightning strikes. Yeahbut, you didn't explicitly stipulate grounding in your reply, and I make no claims as to the effectiveness of the metal roof in any other sense than how well it works at shielding my buildings from cumulonimbus discharge. g It is never a shield 'from cumulonimbus discharge'. It is, however a safety issue. Grin all you want. A bonded and grounded roof can mean the difference in a minor problem, or a major fire. Cumulonimbus clouds shed a lot of moisture - we call it precipitation. My roof is an effective shield from that discharge. My general apathy is my effective shield towards pedantic humorless replies. Please lighten up a bit. Have you ever seen what happens when lightning strikes an ungrounded roof? If you are in the wrong spot between it and ground, the discharge continues through your body. In that case, you might as well be outdoors, naked and holding a metal rod as high as you can. A properly grounded metal framed & grounded building can still be damaged. One was an office area. The strike magnetized the entire skeleton of the building, making all their color video monitors unusable. I consider death rather humorless. -- Anyone wanting to run for any political office in the US should have to have a DD214, and a honorable discharge. |
#49
Posted to rec.crafts.metalworking
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OT Vacuum pump maintenance / repair
On May 22, 11:28*am, Joseph Gwinn wrote:
I All of this is well understood. *There is a MIL Standard (I don't recall the number, but it's publicly available) that is widely used for figuring out how best to protect structures from lightning. Joe Gwinn I think it is Mil-hdbk- 419a that you can't remember . I also think they revised the method used to calculate the lightning protection from a grounded pole. Dan |
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