Home |
Search |
Today's Posts |
|
Metalworking (rec.crafts.metalworking) Discuss various aspects of working with metal, such as machining, welding, metal joining, screwing, casting, hardening/tempering, blacksmithing/forging, spinning and hammer work, sheet metal work. |
Reply |
|
LinkBack | Thread Tools | Display Modes |
#1
Posted to rec.crafts.metalworking
|
|||
|
|||
floating tool holder - can we actually talk about metal working
while the 99% scream about politics, can the three remaining people who
remember anything about metal and working chime in here? I use a chucking reamer to make accurate holes after drilling them on my lathe (these are adapters of various kinds) - I center drill, then drill, then put the reamer into the drill chuck to ream. But there is a problem - drill chucks, even on the best of days are not high precision - the spec is ..015 runout measured 2 inches from the chuck at 1/2 max diameter (from the Jacob's site) - so with a chucking reamer that is 6 to 8 inches long, that ..015 becomes a much more significant number. The answer is, of course some kind of floating holder - and I can get ones in various configurations - so the question is, what makes sense? Glenco makes nice units with a MT3 (male and female) so one can put them in series with the chuck, there is quite a range of other units thoughts, about this subject please (no politics - let's see if it's possible) -- Bill - www.wbnoble.com |
#2
Posted to rec.crafts.metalworking
|
|||
|
|||
floating tool holder - can we actually talk about metal working
"Bill Noble" wrote in message ... while the 99% scream about politics, can the three remaining people who remember anything about metal and working chime in here? I use a chucking reamer to make accurate holes after drilling them on my lathe (these are adapters of various kinds) - I center drill, then drill, then put the reamer into the drill chuck to ream. But there is a problem - drill chucks, even on the best of days are not high precision - the spec is .015 runout measured 2 inches from the chuck at 1/2 max diameter (from the Jacob's site) - so with a chucking reamer that is 6 to 8 inches long, that .015 becomes a much more significant number. The answer is, of course some kind of floating holder - and I can get ones in various configurations - so the question is, what makes sense? Glenco makes nice units with a MT3 (male and female) so one can put them in series with the chuck, there is quite a range of other units thoughts, about this subject please (no politics - let's see if it's possible) -- Bill - www.wbnoble.com I use kennametal floating collet chucks, they work well in both the lathe and drill press. They show up on ebay on a regular basis. Best Regards Tom. |
#3
Posted to rec.crafts.metalworking
|
|||
|
|||
floating tool holder - can we actually talk about metal working
On May 4, 12:38*am, "Bill Noble" wrote:
while the 99% scream about politics, can the three remaining people who remember anything about metal and working chime in here? I use a chucking reamer to make accurate holes after drilling them on my lathe (these are adapters of various kinds) - I center drill, then drill, then put the reamer into the drill chuck to ream. *But there is a problem - drill chucks, even on the best of days are not high precision - the spec is .015 runout measured 2 inches from the chuck at 1/2 max diameter (from the Jacob's site) - so with a chucking reamer that is 6 to 8 inches long, that .015 becomes a much more significant number. *The answer is, of course some kind of floating holder - and I can get ones in various configurations - so the question is, what makes sense? * Glenco makes nice units with a MT3 (male and female) so *one can put them in series with the chuck, there is quite a range of other units thoughts, about this subject please (no politics - let's see if it's possible) -- Bill *-www.wbnoble.com Hi Bill, I was taught on old worn out equipment. We used to load the reamer in the tailstock and push the whole tailstock in by hand - that is usually enough float to avoid bellmouthing. After all, your feed rate is at least triple the drill feed. I've seen very few reamers with dead nuts shanks. Hope that helps. ww |
#4
Posted to rec.crafts.metalworking
|
|||
|
|||
floating tool holder - can we actually talk about metal working
On May 4, 1:38*am, "Bill Noble" wrote:
... I use a chucking reamer to make accurate holes after drilling them on my lathe (these are adapters of various kinds) - I center drill, then drill, then put the reamer into the drill chuck to ream. *But there is a problem - ... Bill *-www.wbnoble.com I guide reamers with the dead center and hold or turn them with a tap wrench. jsw |
#5
Posted to rec.crafts.metalworking
|
|||
|
|||
floating tool holder - can we actually talk about metal working
On May 3, 11:38*pm, "Bill Noble" wrote:
while the 99% scream about politics, can the three remaining people who remember anything about metal and working chime in here? I use a chucking reamer to make accurate holes after drilling them on my lathe (these are adapters of various kinds) - I center drill, then drill, then put the reamer into the drill chuck to ream. *But there is a problem - drill chucks, even on the best of days are not high precision - the spec is .015 runout measured 2 inches from the chuck at 1/2 max diameter (from the Jacob's site) - so with a chucking reamer that is 6 to 8 inches long, that .015 becomes a much more significant number. *The answer is, of course some kind of floating holder - and I can get ones in various configurations - so the question is, what makes sense? * Glenco makes nice units with a MT3 (male and female) so *one can put them in series with the chuck, there is quite a range of other units thoughts, about this subject please (no politics - let's see if it's possible) -- Bill *-www.wbnoble.com There are floating reamer holders, gunsmiths use them all the time with chambering reamers. I assume they're a standard item in the supplier catalogs. Here are a couple, don't look too complicated to make: http://www.midwayusa.com/Search/#rea..._1-2-4_8-16-32 Stan |
#6
Posted to rec.crafts.metalworking
|
|||
|
|||
floating tool holder - can we actually talk about metal working
On May 3, 10:38*pm, "Bill Noble" wrote:
while the 99% scream about politics, can the three remaining people who remember anything about metal and working chime in here? If you read this group through Google Groups, there is a flag on each posting "report spam". I would assume that if enough people read the group through google and report blatently off topic posts as spam... Try it on this post if you like. DOC |
#7
Posted to rec.crafts.metalworking
|
|||
|
|||
floating tool holder - can we actually talk about metal working
On 5/3/2010 10:38 PM, Bill Noble wrote:
while the 99% scream about politics, can the three remaining people who remember anything about metal and working chime in here? I use a chucking reamer to make accurate holes after drilling them on my lathe (these are adapters of various kinds) - I center drill, then drill, then put the reamer into the drill chuck to ream. But there is a problem - drill chucks, even on the best of days are not high precision - the spec is .015 runout measured 2 inches from the chuck at 1/2 max diameter (from the Jacob's site) - so with a chucking reamer that is 6 to 8 inches long, that .015 becomes a much more significant number. The answer is, of course some kind of floating holder - and I can get ones in various configurations - so the question is, what makes sense? Glenco makes nice units with a MT3 (male and female) so one can put them in series with the chuck, there is quite a range of other units thoughts, about this subject please (no politics - let's see if it's possible) I use ER40 collets with in a ER40 collet holder adapted to a #3 morse taper with shank. Which is also real nice to hold assorted mills to cutting un-tapered holes. cheers T.Alan |
#8
Posted to rec.crafts.metalworking
|
|||
|
|||
floating tool holder - can we actually talk about metal working
On 2010-05-04, Bill Noble wrote:
while the 99% scream about politics, can the three remaining people who remember anything about metal and working chime in here? I use a chucking reamer to make accurate holes after drilling them on my lathe (these are adapters of various kinds) - I center drill, then drill, then put the reamer into the drill chuck to ream. But there is a problem - drill chucks, even on the best of days are not high precision - the spec is .015 runout measured 2 inches from the chuck at 1/2 max diameter (from the Jacob's site) - so with a chucking reamer that is 6 to 8 inches long, that .015 becomes a much more significant number. The answer is, of course some kind of floating holder - and I can get ones in various configurations - so the question is, what makes sense? Glenco makes nice units with a MT3 (male and female) so one can put them in series with the chuck, there is quite a range of other units Hmm ... you need the floating holder to be able to self center as the reamer contacts the workpiece. For this, you would want the mass which has to move to be minimal -- thus no chuck involved. The ones which I have are made with 1" cylindrical shanks, to be used in the bed turret for my lathe. Six stations, each with its own simple tool, complex tool, or combination tool. If I were drilling and reaming lots of parts, I would set the a depth stop in the first station, a center drill in the second station, the pre-ream drill bit in the third station, and the forth station would have the reamer in a floating holder, and on the first workpiece I would tease it into the hole while the lock-downs were loose, tap it a bit as I worked my may about half-way down the reamer or so, then lock down the floating holder so it would start and remain on center every time that station came up. Of course, my floating reamer holders are not the same as others. They will move a bit sideways in all directions until I lock up the clamping bolts. Here is one on eBay which looks interesting, and which might do what you need: 200466895813 It is rather different from the ones which I have (which came with my lathe and bed turret -- two of those, three Jacobs drill chucks, and no other tools. I spent a while picking up turret tooling from eBay and learning what each did for me. thoughts, about this subject please (no politics - let's see if it's possible) It is for me. Enjoy, DoN. -- Email: | Voice (all times): (703) 938-4564 (too) near Washington D.C. | http://www.d-and-d.com/dnichols/DoN.html --- Black Holes are where God is dividing by zero --- |
#9
Posted to rec.crafts.metalworking
|
|||
|
|||
floating tool holder - can we actually talk about metal working
wrote in message ... On May 3, 11:38 pm, "Bill Noble" wrote: while the 99% scream about politics, can the three remaining people who remember anything about metal and working chime in here? I use a chucking reamer to make accurate holes after drilling them on my lathe (these are adapters of various kinds) - I center drill, then drill, then put the reamer into the drill chuck to ream. But there is a problem - drill chucks, even on the best of days are not high precision - the spec is .015 runout measured 2 inches from the chuck at 1/2 max diameter (from the Jacob's site) - so with a chucking reamer that is 6 to 8 inches long, that .015 becomes a much more significant number. The answer is, of course some kind of floating holder - and I can get ones in various configurations - so the question is, what makes sense? Glenco makes nice units with a MT3 (male and female) so one can put them in series with the chuck, there is quite a range of other units thoughts, about this subject please (no politics - let's see if it's possible) -- Bill -www.wbnoble.com There are floating reamer holders, gunsmiths use them all the time with chambering reamers. I assume they're a standard item in the supplier catalogs. Here are a couple, don't look too complicated to make: http://www.midwayusa.com/Search/#rea..._1-2-4_8-16-32 Stan Rank amateur machinist that I am, I have to ask this dumb question. The reamer used in this gunsmith floating holder would have to be prevented from turning once engaged in the hole, right? With a tap wrench, etc.? Garrett Fulton |
#10
Posted to rec.crafts.metalworking
|
|||
|
|||
floating tool holder - can we actually talk about metal working
On Tue, 4 May 2010 03:31:33 -0700 (PDT), Jim Wilkins
wrote: On May 4, 1:38*am, "Bill Noble" wrote: ... I use a chucking reamer to make accurate holes after drilling them on my lathe (these are adapters of various kinds) - I center drill, then drill, then put the reamer into the drill chuck to ream. *But there is a problem - ... Bill *-www.wbnoble.com I guide reamers with the dead center and hold or turn them with a tap wrench. jsw Then I take you are using hand reamers. Chucking reamers do not have a square on them. Morse taper to collet adaptor might be the answer. Thank You, Randy Remove 333 from email address to reply. |
#11
Posted to rec.crafts.metalworking
|
|||
|
|||
floating tool holder - can we actually talk about metal working
On May 5, 4:45*am, "Garrett Fulton" wrote:
wrote in message ... On May 3, 11:38 pm, "Bill Noble" wrote: while the 99% scream about politics, can the three remaining people who remember anything about metal and working chime in here? I use a chucking reamer to make accurate holes after drilling them on my lathe (these are adapters of various kinds) - I center drill, then drill, then put the reamer into the drill chuck to ream. But there is a problem - drill chucks, even on the best of days are not high precision - the spec is .015 runout measured 2 inches from the chuck at 1/2 max diameter (from the Jacob's site) - so with a chucking reamer that is 6 to 8 inches long, that .015 becomes a much more significant number. The answer is, of course some kind of floating holder - and I can get ones in various configurations - so the question is, what makes sense? Glenco makes nice units with a MT3 (male and female) so one can put them in series with the chuck, there is quite a range of other units thoughts, about this subject please (no politics - let's see if it's possible) -- Bill -www.wbnoble.com There are floating reamer holders, gunsmiths use them all the time with chambering reamers. *I assume they're a standard item in the supplier catalogs. *Here are a couple, don't look too complicated to make:http://www.midwayusa.com/Search/#rea..._1-2-4_8-16-32 Stan Rank amateur machinist that I am, I have to ask this dumb question. *The reamer used in this gunsmith floating holder would have to be prevented from turning once engaged in the hole, right? *With a tap wrench, etc.? Garrett Fulton- Hide quoted text - - Show quoted text - Chamber reamers have a square on the end, so fall into the hand or manual category. If you look at the Bald Eagle brand reamer holder in the link, you'll see a bar clearly screwed into the shank holder portion. So, the answer to your question is that, yes, there has to be a way to keep the reamer from rotating. Sans specialty reamer holder, guys have used a center in the tailstock and a clamp-on tap wrench, AKA "dogbone". If everything isn't lined up right, you end up with an off-center chamber or at least an over-sized one. Stan |
#12
Posted to rec.crafts.metalworking
|
|||
|
|||
floating tool holder - can we actually talk about metal working
wrote in message ... On May 5, 4:45 am, "Garrett Fulton" wrote: wrote in message ... On May 3, 11:38 pm, "Bill Noble" wrote: while the 99% scream about politics, can the three remaining people who remember anything about metal and working chime in here? I use a chucking reamer to make accurate holes after drilling them on my lathe (these are adapters of various kinds) - I center drill, then drill, then put the reamer into the drill chuck to ream. But there is a problem - drill chucks, even on the best of days are not high precision - the spec is .015 runout measured 2 inches from the chuck at 1/2 max diameter (from the Jacob's site) - so with a chucking reamer that is 6 to 8 inches long, that .015 becomes a much more significant number. The answer is, of course some kind of floating holder - and I can get ones in various configurations - so the question is, what makes sense? Glenco makes nice units with a MT3 (male and female) so one can put them in series with the chuck, there is quite a range of other units thoughts, about this subject please (no politics - let's see if it's possible) -- Bill -www.wbnoble.com There are floating reamer holders, gunsmiths use them all the time with chambering reamers. I assume they're a standard item in the supplier catalogs. Here are a couple, don't look too complicated to make:http://www.midwayusa.com/Search/#rea..._1-2-4_8-16-32 Stan Rank amateur machinist that I am, I have to ask this dumb question. The reamer used in this gunsmith floating holder would have to be prevented from turning once engaged in the hole, right? With a tap wrench, etc.? Garrett Fulton- Hide quoted text - - Show quoted text - Chamber reamers have a square on the end, so fall into the hand or manual category. If you look at the Bald Eagle brand reamer holder in the link, you'll see a bar clearly screwed into the shank holder portion. So, the answer to your question is that, yes, there has to be a way to keep the reamer from rotating. Sans specialty reamer holder, guys have used a center in the tailstock and a clamp-on tap wrench, AKA "dogbone". If everything isn't lined up right, you end up with an off-center chamber or at least an over-sized one. Stan Thanks, Stan. That clears it up. Garrett |
#13
Posted to rec.crafts.metalworking
|
|||
|
|||
floating tool holder - can we actually talk about metal working
On May 5, 8:41*am, Randy wrote:
On Tue, 4 May 2010 03:31:33 -0700 (PDT), Jim Wilkins ... I guide reamers with the dead center and hold or turn them with a tap wrench. jsw Then I take you are using hand reamers. * Chucking reamers do not have a square on them. Not initially. jsw |
#14
Posted to rec.crafts.metalworking
|
|||
|
|||
floating tool holder - can we actually talk about metal working
"Bill Noble" wrote:
I use a chucking reamer to make accurate holes after drilling them on my lathe (these are adapters of various kinds) - I center drill, then drill, then put the reamer into the drill chuck to ream. But there is a problem - drill chucks, even on the best of days are not high precision - the spec is .015 runout measured 2 inches from the chuck at 1/2 max diameter (from the Jacob's site) - so with a chucking reamer that is 6 to 8 inches long, that .015 becomes a much more significant number. The answer is, of course some kind of floating holder - and I can get ones in various configurations - so the question is, what makes sense? Glenco makes nice units with a MT3 (male and female) so one can put them in series with the chuck, there is quite a range of other units That 0.015", is that TIR? I tried Albrechs site and didn't find any usable info on accuracy. ER series collets? They don't look symetrical as far as tapers on each end. Jacobs made Rubberflex collets that had a large range. Wes |
#15
Posted to rec.crafts.metalworking
|
|||
|
|||
floating tool holder - can we actually talk about metal working
On May 5, 6:13*pm, Wes wrote:
"Bill Noble" wrote: I use a chucking reamer to make accurate holes after drilling them on my lathe (these are adapters of various kinds) - I center drill, then drill, then put the reamer into the drill chuck to ream. *But there is a problem - drill chucks, even on the best of days are not high precision - the spec is .015 runout measured 2 inches from the chuck ... You could easily indicate it and mark the chuck This Side Up. Cut a short piece of 0.500 drill rod to center in the spindle chuck and a longer one to put in the tailstock chuck. Move them together and see how closely they align. A milling edge finder works, but doesn't show runout away from the drill chuck. jsw |
#16
Posted to rec.crafts.metalworking
|
|||
|
|||
floating tool holder - can we actually talk about metal working
On 2010-05-05, Garrett Fulton wrote:
wrote in message ... On May 3, 11:38 pm, "Bill Noble" wrote: while the 99% scream about politics, can the three remaining people who remember anything about metal and working chime in here? I use a chucking reamer to make accurate holes after drilling them on my lathe (these are adapters of various kinds) - I center drill, then drill, then put the reamer into the drill chuck to ream. But there is a problem - drill chucks, even on the best of days are not high precision - the spec is .015 runout measured 2 inches from the chuck at 1/2 max diameter (from the Jacob's site) - so with a chucking reamer that is 6 to 8 inches long, that .015 becomes a much more significant number. The answer is, of course some kind of floating holder - and I can get ones in various configurations - so the question is, what makes sense? Glenco makes nice units with a MT3 (male and female) so one can put them in series with the chuck, there is quite a range of other units thoughts, about this subject please (no politics - let's see if it's possible) -- Bill -www.wbnoble.com There are floating reamer holders, gunsmiths use them all the time with chambering reamers. I assume they're a standard item in the supplier catalogs. Here are a couple, don't look too complicated to make: http://www.midwayusa.com/Search/#rea..._1-2-4_8-16-32 Stan Rank amateur machinist that I am, I have to ask this dumb question. The reamer used in this gunsmith floating holder would have to be prevented from turning once engaged in the hole, right? With a tap wrench, etc.? A chucking reamer does not have the flats needed for a tap wrench to be of use. That only works with a hand reamer (which also has a much longer lead-in taper). The floating reamer holder allows the reamer to self center, but prevents it from freely rotating. Enjoy, DoN. -- Email: | Voice (all times): (703) 938-4564 (too) near Washington D.C. | http://www.d-and-d.com/dnichols/DoN.html --- Black Holes are where God is dividing by zero --- |
#17
Posted to rec.crafts.metalworking
|
|||
|
|||
floating tool holder - can we actually talk about metal working
"Jim Wilkins" wrote in message ... On May 5, 6:13 pm, Wes wrote: "Bill Noble" wrote: I use a chucking reamer to make accurate holes after drilling them on my lathe (these are adapters of various kinds) - I center drill, then drill, then put the reamer into the drill chuck to ream. But there is a problem - drill chucks, even on the best of days are not high precision - the spec is .015 runout measured 2 inches from the chuck ... You could easily indicate it and mark the chuck This Side Up. Cut a short piece of 0.500 drill rod to center in the spindle chuck and a longer one to put in the tailstock chuck. Move them together and see how closely they align. A milling edge finder works, but doesn't show runout away from the drill chuck. jsw 1. thanks for all the hints - some useful to me, some seem to be helpful to others 2. per comment above - a chuck on an MT3 taper has a tang so there are two and only two orientations - but it doesn't matter if you think about it - in whatever orientation it is used, the angular error will put the reamer (or drill, for that matter) off center. 3. runout specs for Jacob's chucks are here http://www.jacobschuck.com/images/pr...%20(ENG)-1.pdf - the typical value is .004 at 1.5 inches. So, if my chuck were in spec, and a 5/8 reamer was 9 inches long, protruding say 6 inches, I'd expect to have ..016 misalignment - I get more than that, so the chuck probably has some wear (or older chucks weren't as accurate - I remember a much larger number the last time I looked at the spec). 4. I looked at the holders with collets - that's great, but I have these reamers that go from really small to 1/2 inch by 64ths - the reason for using the chuck was just to not deal with a zillion collets - but maybe I should reconsider??? It seems to me that "chucking reamers" are designed to be held in a chuck, so why can't I do that? Don N makes the moving mass point - that makes sense - of course I have a regular Logan/Powermatic 12 inch lathe, not a turret lathe so I can't do his trickery with the turret. I'd like to be able to hold this range - from 1/8 to 1/2 (at least) in a floating holder - of course I could get reamers with an MT-3 end, but like many with a home shop, I have a space problem and even with unlimited funds I couldn't store all the 'perfect' tools - the chucking reamers and some kind of floating holder seems like the perfect solution. so ????? there is a range of items on e-bay, and other places - I find many with an "automotive shank" - I can borrow a friend's lathe and turn the automotive shank to a MT-3 and then I have what I want - maybe this is the way to go???? (and miracle of miracles - two days and no politics intruding - excellent) |
#18
Posted to rec.crafts.metalworking
|
|||
|
|||
floating tool holder - can we actually talk about metal working
"Bill Noble" wrote:
3. runout specs for Jacob's chucks are here http://www.jacobschuck.com/images/pr...%20(ENG)-1.pdf - the typical value is .004 at 1.5 inches. So, if my chuck were in spec, and a 5/8 reamer was 9 inches long, protruding say 6 inches, I'd expect to have .016 misalignment - I get more than that, so the chuck probably has some wear (or older chucks weren't as accurate - I remember a much larger number the last time I looked at the spec). That is a run out figure at a distance. What we don't know is what kinds of errors caused that amount of run out. Are the jaws and jaw body made at the correct angles to hold a drill parallel to the centerline of the chuck or maybe the drill is pointing straight but not centered perfectly? It would make a difference on how you extrapolate the numbers. I assume it is a mix of both but what is the bias? You drilled the hole with the lathe. Drilling a hole by turning the work vs turning the drill tends to make the straightest hole. It also tends to drive the drill to the center of rotation of the work piece. Why wouldn't running a reamer have the same benefit from the unique properties of drilling on a lathe? Wes |
#19
Posted to rec.crafts.metalworking
|
|||
|
|||
floating tool holder - can we actually talk about metal working
Wes wrote:
[EDIT] That is a run out figure at a distance. What we don't know is what kinds of errors caused that amount of run out. Are the jaws and jaw body made at the correct angles to hold a drill parallel to the centerline of the chuck or is their angular runout? It would make a difference on how you extrapolate the numbers. I assume it is a mix of both but what is the bias? -- "Additionally as a security officer, I carry a gun to protect government officials but my life isn't worth protecting at home in their eyes." Dick Anthony Heller |
#20
Posted to rec.crafts.metalworking
|
|||
|
|||
floating tool holder - can we actually talk about metal working
On May 6, 5:17*pm, Wes wrote:
... You drilled the hole with the lathe. *Drilling a hole by turning the work vs turning the drill tends to make the straightest hole. It also tends to drive the drill to the center of rotation of the work piece. * Why wouldn't running a reamer have the same benefit from the unique properties of drilling on a lathe? Wes On my old lathe the drill bit obviously tries to center itself but can't always overcome the handicaps of age and infirmity (the machine's). Before reaming I run a boring bar in and usually can hear some eccentricity and taper in the cut. I've found combinations of chuck and tailstock position that drill straighter than others. The best is a Collis center drill holder with the tailstock almost fully retracted. http://www.collistoolholder.com/cgi-...yp=CAT_9_TYP_Q If your tailstock has a keying slot maybe you could pop the chuck off the adapter and see if you can find a new position for it that counteracts other arbor and tailstock spindle errors like droop or not being exactly at headstock spindle height. jsw |
#21
Posted to rec.crafts.metalworking
|
|||
|
|||
floating tool holder - can we actually talk about metal working
"Wes" wrote in message ... "Bill Noble" wrote: 3. runout specs for Jacob's chucks are here http://www.jacobschuck.com/images/pr...%20(ENG)-1.pdf - the typical value is .004 at 1.5 inches. So, if my chuck were in spec, and a 5/8 reamer was 9 inches long, protruding say 6 inches, I'd expect to have .016 misalignment - I get more than that, so the chuck probably has some wear (or older chucks weren't as accurate - I remember a much larger number the last time I looked at the spec). That is a run out figure at a distance. What we don't know is what kinds of errors caused that amount of run out. Are the jaws and jaw body made at the correct angles to hold a drill parallel to the centerline of the chuck or maybe the drill is pointing straight but not centered perfectly? It would make a difference on how you extrapolate the numbers. I assume it is a mix of both but what is the bias? You drilled the hole with the lathe. Drilling a hole by turning the work vs turning the drill tends to make the straightest hole. It also tends to drive the drill to the center of rotation of the work piece. Why wouldn't running a reamer have the same benefit from the unique properties of drilling on a lathe? Wes partially right Wes, but if the reamer is off center, it has outward pressure on the hole as it enters and so it makes a slightly funneled hole, plus (this is a hobby, remember) it annoys the BEEEP out of me. There may be some additional wear on the jaws of this unit - the error is angular, not centering - a center drill held in the chuck drills in the center of the work, but a reamer that extends out from the chuck does not. Jim W - there may be some combo of rearranging the chuck (which is the biggest of the Jacob's ball bearing chucks, the one that holds 3/4 inch) on it's JT to MT adapter that would make it better, but I doubt it. My conclusion is "don't bother trying to fix it, get the right tool" - I'm just trying to figure out what the right tool actually is - maybe a holder with the rubberflex collets? |
#22
Posted to rec.crafts.metalworking
|
|||
|
|||
floating tool holder - can we actually talk about metal working
On 2010-05-06, Bill Noble wrote:
[ ... ] It seems to me that "chucking reamers" are designed to be held in a chuck, so why can't I do that? Don N makes the moving mass point - that makes sense - of course I have a regular Logan/Powermatic 12 inch lathe, not a turret lathe so I can't do his trickery with the turret. As someone else posted yesterday, the chucking reamers have a long fairly skinny shank, so even if the chuck is introducing errors, the shank will allow the cutting forces to re-center the reamer -- as long as you don't shorten the shank for convenience. :-) I'd like to be able to hold this range - from 1/8 to 1/2 (at least) in a floating holder - of course I could get reamers with an MT-3 end, but like many with a home shop, I have a space problem and even with unlimited funds I couldn't store all the 'perfect' tools - the chucking reamers and some kind of floating holder seems like the perfect solution. You can probably get away without the floating holder given the flexibility of the long shanks. so ????? there is a range of items on e-bay, and other places - I find many with an "automotive shank" - I can borrow a friend's lathe and turn the automotive shank to a MT-3 and then I have what I want - maybe this is the way to go???? Not sure what an automotive shank is on a reamer. Perhaps something for reaming bearings (such as ones for a camshaft) in line? (and miracle of miracles - two days and no politics intruding - excellent) :-) Keep asking questions and maybe we can outnumber the political postings? Enjoy, DoN. -- Email: | Voice (all times): (703) 938-4564 (too) near Washington D.C. | http://www.d-and-d.com/dnichols/DoN.html --- Black Holes are where God is dividing by zero --- |
#23
Posted to rec.crafts.metalworking
|
|||
|
|||
floating tool holder - can we actually talk about metal working
On May 7, 2:02*am, "Bill Noble" wrote:
... I guess I don't understand those flex collets with the rubber - is the point of the rubber to give a wide holding range or to allow some degree of floating of the tool being held? .... Rubberflex collets have thin tapered metal jaws like the ones in a Darex Drill Doctor chuck, but embedded in rubber. The Jacobs #36 is the least accurate of my tailstock chucks because it droops. A 3/4" drill bit in it jumps up about 1/16" when it enters a center-drilled starting hole. jsw |
#24
Posted to rec.crafts.metalworking
|
|||
|
|||
floating tool holder - can we actually talk about metal working
"Jim Wilkins" wrote in message ... On May 7, 2:02 am, "Bill Noble" wrote: ... I guess I don't understand those flex collets with the rubber - is the point of the rubber to give a wide holding range or to allow some degree of floating of the tool being held? ... Rubberflex collets have thin tapered metal jaws like the ones in a Darex Drill Doctor chuck, but embedded in rubber. The Jacobs #36 is the least accurate of my tailstock chucks because it droops. A 3/4" drill bit in it jumps up about 1/16" when it enters a center-drilled starting hole. jsw Understand on the collets - the don't float. And, your comment on the #36 is exactly my issue - it annoys the heck out of me, which is why I'm looking for a solution |
#25
Posted to rec.crafts.metalworking
|
|||
|
|||
floating tool holder - can we actually talk about metal working
thanks - today, I was rearranging tooling and low and behold I have a self centering (floating) collet chuck thingie - it is for taps - it has a tap collet (with the square bottom) and a 3/4 inch shank - But, I don't see a convenient way to use it to hold anything except taps, and I only have the one collet (1/4) for it - it doesn't look like it could hold anything much larger. So, I moved it from its previous hiding place to a new hiding place near the taps, so at least if I need it, I have some small chance of finding it. next step is to figure out which size ER collets I have - maybe tomorrow.... Meanwhile, I am learning something from this thread - perhaps some others are also. I went out to the garage to see what collets I used with the Mill - it turns out I have two holders, one that is NMTB to R8 and so I can use R8 collets, and one that is this one http://www.dealtime.com/xPO-Valenite...et-Holder-X634 which apparently uses TG-100 collets (I have a range of collets for it) And, of course, I have 5C collets for the lathe so, now to see what I can find..... suggestions? |
#26
Posted to rec.crafts.metalworking
|
|||
|
|||
floating tool holder - can we actually talk about metal working
On 2010-05-08, Bill Noble wrote:
[ ... ] thanks - today, I was rearranging tooling and low and behold I have a self centering (floating) collet chuck thingie - it is for taps - it has a tap collet (with the square bottom) and a 3/4 inch shank - But, I don't see a convenient way to use it to hold anything except taps, and I only have the one collet (1/4) for it - it doesn't look like it could hold anything much larger. So, I moved it from its previous hiding place to a new hiding place near the taps, so at least if I need it, I have some small chance of finding it. Which kind of tap collet? The one used on TapMatic tapping heads uses a small version of the RubberFlex collet -- two sizes cover all the taps which fit that size. Or is this the kind where you have a Morse Taper 0 adaptor to hold a tap by the square and the shank OD? next step is to figure out which size ER collets I have - maybe tomorrow.... Meanwhile, I am learning something from this thread - perhaps some others are also. Measure the maximum outside diameter -- in millimeters -- to get the ER-?? number (or close to it. :-) Enjoy, DoN. -- Email: | Voice (all times): (703) 938-4564 (too) near Washington D.C. | http://www.d-and-d.com/dnichols/DoN.html --- Black Holes are where God is dividing by zero --- |
#27
Posted to rec.crafts.metalworking
|
|||
|
|||
floating tool holder - can we actually talk about metal working
On 2010-05-08, Bill Noble wrote:
I went out to the garage to see what collets I used with the Mill - it turns out I have two holders, one that is NMTB to R8 and so I can use R8 collets, and one that is this one Hmm ... I would expect that adaptor to consume a lot of the space between the spindle and the table. Assuming that you mean the spindle is NMTB 40 and the colle you wish to hold is R8. http://www.dealtime.com/xPO-Valenite...et-Holder-X634 which apparently uses TG-100 collets (I have a range of collets for it) Probably a better grip than the R8 collets. They have a reputation for letting the endmill walk down into the workpiece (and sometimes the table) under heavy cutting loads. And, of course, I have 5C collets for the lathe so, now to see what I can find..... Good Luck, DoN. -- Email: | Voice (all times): (703) 938-4564 (too) near Washington D.C. | http://www.d-and-d.com/dnichols/DoN.html --- Black Holes are where God is dividing by zero --- |
#28
Posted to rec.crafts.metalworking
|
|||
|
|||
floating tool holder - can we actually talk about metal working
"DoN. Nichols" wrote in message ... On 2010-05-08, Bill Noble wrote: [ ... ] thanks - today, I was rearranging tooling and low and behold I have a self centering (floating) collet chuck thingie - it is for taps - it has a tap collet (with the square bottom) and a 3/4 inch shank - But, I don't see a convenient way to use it to hold anything except taps, and I only have the one collet (1/4) for it - it doesn't look like it could hold anything much larger. So, I moved it from its previous hiding place to a new hiding place near the taps, so at least if I need it, I have some small chance of finding it. Which kind of tap collet? The one used on TapMatic tapping heads uses a small version of the RubberFlex collet -- two sizes cover all the taps which fit that size. Or is this the kind where you have a Morse Taper 0 adaptor to hold a tap by the square and the shank OD? The floating holder I have is W.M Zeigler Tool Co, Detroit, no numbers or model info, 3/4 inch shank is 1.65 long, - the collet is unlike others I've seen, steel, vaguely like a double angle collet, but with a square base so it won't turn, and inside, it has a square section to grab the tap. I think what I have is an early version of the 0-SA variant in the catalog that is on-line here http://www.scribd.com/doc/7667023/F-...iegler-Catalog - see page 27 for a good view of the collet - I guess I'll have to be on the lookout for more collets too |
#29
Posted to rec.crafts.metalworking
|
|||
|
|||
floating tool holder - can we actually talk about metal working
On 2010-05-08, Bill Noble wrote:
The floating holder I have is W.M Zeigler Tool Co, Detroit, no numbers or model info, 3/4 inch shank is 1.65 long, - the collet is unlike others I've seen, steel, vaguely like a double angle collet, but with a square base so it won't turn, and inside, it has a square section to grab the tap. I think what I have is an early version of the 0-SA variant in the catalog that is on-line here http://www.scribd.com/doc/7667023/F-...iegler-Catalog - see page 27 for a good view of the collet - I guess I'll have to be on the lookout for more collets too O.K. Once I turned on enough things so it would let me *see* the catalog. It wanted both JavaScript and Flash turned on to allow me to see it. First -- this seems to be overkill for your work, and looks as though it is for powered spindles, not non-rotating tailstock spindles. Second -- it corrects for lateral offset, but not for angular errors such as your drooping tailstock ram. (Assuming that it *is actually drooping.) If it *is* drooping, it is wear in the bore in which the ram moves, and it will droop more the more it is extended. However, another likely problem is wear on the carriage, so the whole ram is below center -- whether extended or not. The fix for the second problem (which can be verified by a Blake centering indicator or other ways which are less convenient) is to determine how low it is, and to add shim stock between the tailstock and the carriage along the parting line which allows for lateral offset. Most serious lathe makers make the tailstock just a little *above* center, so as it wears through its life, it will get better before it starts getting worse. The Blake is also convenient for tuning the tailstock back on center horizontally, too. Good Luck, DoN. -- Email: | Voice (all times): (703) 938-4564 (too) near Washington D.C. | http://www.d-and-d.com/dnichols/DoN.html --- Black Holes are where God is dividing by zero --- |
#30
Posted to rec.crafts.metalworking
|
|||
|
|||
floating tool holder - can we actually talk about metal working
However, another likely problem is wear on the carriage, so the whole ram is below center -- whether extended or not. The fix for the second problem (which can be verified by a Blake centering indicator or other ways which are less convenient) is to determine how low it is, and to add shim stock between the tailstock and the carriage along the parting line which allows for lateral offset. Most serious lathe makers make the tailstock just a little *above* center, so as it wears through its life, it will get better before it starts getting worse. The Blake is also convenient for tuning the tailstock back on center horizontally, too. Good Luck, DoN. Thanks Don - In my case, I know that it is the drill chuck, not the tailstock - an MT drill or reamer put into the quill directly aligns accurately (well, within a few thousandths), a drill blank held in a collet aligns accurately also, as does a live center - but a drill rod or a reamer held in the Jacob's chuck is misaligned. The reason I went down the path of getting one of these floating holders in the first place was that I couldn't see a practical way to hold a range of chucking reamers without a chuck, and if chucks aren't accurate, then I need the float - did I go off track with this reasoning? |
#31
Posted to rec.crafts.metalworking
|
|||
|
|||
floating tool holder - can we actually talk about metal working
On 2010-05-09, Bill Noble wrote:
However, another likely problem is wear on the carriage, so the whole ram is below center -- whether extended or not. [ ... ] Thanks Don - In my case, I know that it is the drill chuck, not the tailstock - an MT drill or reamer put into the quill directly aligns accurately (well, within a few thousandths), a drill blank held in a collet aligns accurately also, as does a live center - but a drill rod or a reamer held in the Jacob's chuck is misaligned. Hmm ... does the tailstock ram engage the tang, or can you rotate the arbor (and the chuck with it) to any possible position? You might see what the drill rod does with the Morse taper arbor rotated 180 degrees. Second -- it is possible (especially if you have an old chuck and arbor) that the arbor has been bent by crash. When I get chucks via eBay, even if the come on the right sized arbor, I buy a new arbor from MSC -- either Jacobs brand, or Albrecht -- so I don't have to deal with a bent or poorly made arbor. Hmm ... also -- do you have a Morse taper gauge for that taper? If so -- blue the arbor and trial fit it into the gauge to see whether it is making full contact. It might have a ding which is causing it to fit off center, and you can simply stone off the ding until you get full contact around the arbor (except where you have stoned too deep, of course. :-) Usually, drill chucks are a lot better than the specs say, especially the high end Jacobs and the Albrecht ones. Those specs say that it won't be *worse* than this -- not that every one will be this bad. :-) Hmm ... also, how good are the jaws in the chuck? A drill spinning in the chuck (e.g. trying to use a Silver & Demming 1" drill bit without shank flats in a 1/2" chuck) can damage the jaws of the chuck as well as the shank of the bit. You can get rebuild kits from Jacobs (if a genuine Jacobs chuck), and you can find instructions on the Jacobs web site if you have never taken a chuck apart before. Before you start, you will need to make two sleeves on your lathe -- one for pressing the chuck apart, and the other for pressing it back together. Aluminum works fine for this, and you need a different set for each size of chuck. You also need an arbor press of some sort. The reason I went down the path of getting one of these floating holders in the first place was that I couldn't see a practical way to hold a range of chucking reamers without a chuck, and if chucks aren't accurate, then I need the float - did I go off track with this reasoning? I think that it is overkill in this case. Your consideration of the ER collet chuck in the tailstock should work quite well -- especially since your other collets and such have tested good. You don't need a standard drill chuck to hold a chucking reamer -- but you *can* use one if that is what you have -- and the chuck and arbor are in good condition. It is called "chucking" to distinguish it from the ones with flats on the end for a tap wrench. :-) Enjoy, DoN. -- Email: | Voice (all times): (703) 938-4564 (too) near Washington D.C. | http://www.d-and-d.com/dnichols/DoN.html --- Black Holes are where God is dividing by zero --- |
Reply |
Thread Tools | Search this Thread |
Display Modes | |
|
|
Similar Threads | ||||
Thread | Forum | |||
FA edelstaal tool holder | Metalworking | |||
Shopsmith tool holder | Woodworking | |||
Metal working tools for sheet metal... slightly different take than usual | Metalworking | |||
FS: 50T tool holder, 2" bore | Metalworking | |||
Odd tool holder | Metalworking |