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Metalworking (rec.crafts.metalworking) Discuss various aspects of working with metal, such as machining, welding, metal joining, screwing, casting, hardening/tempering, blacksmithing/forging, spinning and hammer work, sheet metal work. |
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#1
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I'm about to purchase a photo eye. http://tinyurl.com/6bjmeb
What's the difference between PNP and NPN? I just want an eye that's NC powered by 12VDC that uses very little power. Karl |
#2
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![]() "Karl Townsend" wrote in message anews.com... I'm about to purchase a photo eye. http://tinyurl.com/6bjmeb What's the difference between PNP and NPN? I just want an eye that's NC powered by 12VDC that uses very little power. Karl Karl It has to do with the output transistor construction. From a practical point of view, if your load has to be grounded get the PNP, if the load has to be tied to the power supply, get the NPN. CarlBoyd |
#3
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On Sat, 15 Nov 2008 08:21:41 -0500, Carl Boyd wrote:
"Karl Townsend" ... wrote ... I'm about to purchase a photo eye. http://tinyurl.com/6bjmeb What's the difference between PNP and NPN? I just want an eye that's NC powered by 12VDC that uses very little power. .... It has to do with the output transistor construction. From a practical point of view, if your load has to be grounded get the PNP, if the load has to be tied to the power supply, get the NPN. That's as shown in the data sheet from data sheets page, http://web1.automationdirect.com/sta..._12mmphoto.pdf http://web1.automationdirect.com/sta...s/sensors.html -- jiw |
#4
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It's like Carl Boyd said but another way to look at it is that when the
output is ON, PNP will give you +12V out (when used with a 12V supply) and NPN will give you 0V out. RogerN "Karl Townsend" wrote in message anews.com... I'm about to purchase a photo eye. http://tinyurl.com/6bjmeb What's the difference between PNP and NPN? I just want an eye that's NC powered by 12VDC that uses very little power. Karl |
#5
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On Sat, 15 Nov 2008 08:21:41 -0500, "Carl Boyd"
wrote: "Karl Townsend" wrote in message tanews.com... I'm about to purchase a photo eye. http://tinyurl.com/6bjmeb What's the difference between PNP and NPN? I just want an eye that's NC powered by 12VDC that uses very little power. Karl Karl It has to do with the output transistor construction. From a practical point of view, if your load has to be grounded get the PNP, if the load has to be tied to the power supply, get the NPN. To clarify a bit: an NPN sensor switches the negative wire; PNP switches the positive. AN NPN sensor is a current sinking device; a PNP is a current sourcing device. Be careful when using the terms "sinking" and "sourcing" in the context of industrial controls, especially PLCs. Some mfrs used (or have in the past used) "sinking" to refer to a PLC input that's compatible with a sinking sensor, even though the input itself is sourcing current. Other mfrs use the convention that a sinking sensor connects to a sourcing input. I'm not aware of any ambiguities in the use of PNP/NPN. NPN devices are generally more flexible in systems with mixed voltages. (Fixed font) PNP: +V ---(sensor)-----------| | | |----(load)----| 0V NPN: +V |----(load)----| | | |-----------(sensor)--- 0V -- Ned Simmons |
#6
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![]() Karl Townsend wrote: I'm about to purchase a photo eye. http://tinyurl.com/6bjmeb What's the difference between PNP and NPN? I just want an eye that's NC powered by 12VDC that uses very little power. Karl On top of what everyone else said, pay close attention to the output current rating as these are not contact closure outputs and have very low current ratings. You need to add a relay if you need to switch anything of significance. |
#7
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OK, I think I want NPN but I'm easilyconfused. The PLC input is at +12
volt, then a resistor (5.5K), then the switch (photo eye in this case), then common(0V). Correct? Karl |
#8
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Carl Boyd wrote:
It has to do with the output transistor construction. From a practical point of view, if your load has to be grounded get the PNP, if the load has to be tied to the power supply, get the NPN. --Wow that's the simplest explanation of the difference in the two I've ever read; thanks! :-) -- "Steamboat Ed" Haas : Never thought I'd live to see Hacking the Trailing Edge! : our "iron curtain" crumble... www.nmpproducts.com ---Decks a-wash in a sea of words--- |
#9
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On Sat, 15 Nov 2008 09:39:10 -0600, "Pete C."
wrote: Karl Townsend wrote: I'm about to purchase a photo eye. http://tinyurl.com/6bjmeb What's the difference between PNP and NPN? I just want an eye that's NC powered by 12VDC that uses very little power. Karl On top of what everyone else said, pay close attention to the output current rating as these are not contact closure outputs and have very low current ratings. You need to add a relay if you need to switch anything of significance. And on top on top on top on top on top... ;-) If you add a relay to a transistor drive circuit and you aren't absolutely sure how well the device was engineered, put a back-EMF diode or a neon lamp or other snubber across the coil leads. Even PC mount reed relays can generate enough of a back EMF pulse when the magnetic field collapses to fry the unprotected transistor driving it, and larger items like 40A definite purpose contactor coils certainly will. You /really/ want to absorb that spike before it gets back to the transistor. And while they usually internally protect photo-sensor modules like that, this is a good place for a 'belt and suspenders' diode of your own. Oh, and the pull-up current surge is a lot larger than the hold current on the relay coil. If you have a 50ma limit on the drive transistor, a coil that draws 50ma hold may fry it on the pull-up surge. Sometimes they rate them conservatively, sometimes not. Just like a light dimmer at home - if it's rated 600W /NEVER/ load it to 600W, because when a lamp burns out the current spike will push it over the edge. Only load it to 500W max and leave a cushion. That's the time to cascade with a pilot relay, the module pulls up a tiny reed relay that pulls up the motor starter coil. -- Bruce -- |
#10
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On Sat, 15 Nov 2008 10:42:02 -0600, "Karl Townsend"
wrote: OK, I think I want NPN but I'm easilyconfused. The PLC input is at +12 volt, then a resistor (5.5K), then the switch (photo eye in this case), then common(0V). Correct? If this is a 12VDC control system, and jumpering the input to 0V turns the input on, then an NPN is what you want. Unless there's something unusual about the PLC input or wiring you shouldn't need an external resistor. -- Ned Simmons |
#11
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Bruce L. Bergman wrote:
If you add a relay to a transistor drive circuit and you aren't absolutely sure how well the device was engineered, put a back-EMF diode or a neon lamp or other snubber across the coil leads. Generally a 1N40001. I always wondered why many common relays like the Omron octal and 11 pin dc relays didn't have the diode installed already with polarity marked for coil. Wes -- "Additionally as a security officer, I carry a gun to protect government officials but my life isn't worth protecting at home in their eyes." Dick Anthony Heller |
#12
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![]() "steamer" wrote in message ... Carl Boyd wrote: It has to do with the output transistor construction. From a practical point of view, if your load has to be grounded get the PNP, if the load has to be tied to the power supply, get the NPN. --Wow that's the simplest explanation of the difference in the two I've ever read; thanks! :-) -- "Steamboat Ed" Haas : Never thought I'd live to see Hacking the Trailing Edge! : our "iron curtain" crumble... www.nmpproducts.com ---Decks a-wash in a sea of words--- Ed That statement is specific to the parts Karl was asking about. Do not interpret that statement as having 100% applicability to everythinng, although it is the most common approach. CarlBoyd |
#13
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On Sat, 15 Nov 2008 20:39:00 -0500, Wes wrote:
Bruce L. Bergman wrote: If you add a relay to a transistor drive circuit and you aren't absolutely sure how well the device was engineered, put a back-EMF diode or a neon lamp or other snubber across the coil leads. Generally a 1N40001. I always wondered why many common relays like the Omron octal and 11 pin dc relays didn't have the diode installed already with polarity marked for coil. Waitaminit!! The 1N4001 is only 50V - you want to use a 1N4004 or better (1N4005 or 06) to get above 400V. That spike can easily go over 50V and the diode won't live forever. And the dumb things are under three cents each in bulk, so you have no excuse for cheaping out. As for pre-installing the Back EMF Snubber on stock products, they never know what type or voltage relay you're going to use with that relay socket. But it would be a cool and useful factory option if you are ordering production quantities of relay sockets. -- Bruce -- |
#14
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Bruce L. Bergman wrote:
As for pre-installing the Back EMF Snubber on stock products, they never know what type or voltage relay you're going to use with that relay socket. But it would be a cool and useful factory option if you are ordering production quantities of relay sockets. Good point on the 1N4XXX. Should not have trusted memory. As far as the prewired diode, I wanted it in the relay itself. AB makes some dc coil control relays with an internal snubbing diode. Wes |
#15
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Wes wrote:
Bruce L. Bergman wrote: As for pre-installing the Back EMF Snubber on stock products, they never know what type or voltage relay you're going to use with that relay socket. But it would be a cool and useful factory option if you are ordering production quantities of relay sockets. Good point on the 1N4XXX. Should not have trusted memory. As far as the prewired diode, I wanted it in the relay itself. AB makes some dc coil control relays with an internal snubbing diode. Wes The diode is reverse biassed when power is applied. It conducts ald allows the coil current to recirculate decaying slowly when power is removed. It *never* sees the full back EMF spike as it shunts it before it builds up. You'll never see a problem from the back EMF if the diode is rated at twice the supply voltage so an 1N4001 is fine for a 24V relay. The only 'gotyas' are that the diode *must* be rated to carry the coil current and as the flux will decay a lot more slowly, the relay *will* be slightly slower opening. |
#16
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![]() "IanM" wrote in message ... Wes wrote: Bruce L. Bergman wrote: As for pre-installing the Back EMF Snubber on stock products, they never know what type or voltage relay you're going to use with that relay socket. But it would be a cool and useful factory option if you are ordering production quantities of relay sockets. Good point on the 1N4XXX. Should not have trusted memory. As far as the prewired diode, I wanted it in the relay itself. AB makes some dc coil control relays with an internal snubbing diode. Wes The diode is reverse biassed when power is applied. It conducts ald allows the coil current to recirculate decaying slowly when power is removed. It *never* sees the full back EMF spike as it shunts it before it builds up. You'll never see a problem from the back EMF if the diode is rated at twice the supply voltage so an 1N4001 is fine for a 24V relay. The only 'gotyas' are that the diode *must* be rated to carry the coil current and as the flux will decay a lot more slowly, the relay *will* be slightly slower opening. That's what I've wondered about electronic ignition. Do they use real high voltage ignition coil switching transistors or would the magnetic field still collapse fast enough to spark a spark plug with a diode? Or perhaps they use a condenser (or equivalent) on the solid state components like they do on ignition points. RogerN |
#17
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RogerN wrote:
"IanM" wrote in message ... Wes wrote: Bruce L. Bergman wrote: As for pre-installing the Back EMF Snubber on stock products, they never know what type or voltage relay you're going to use with that relay socket. But it would be a cool and useful factory option if you are ordering production quantities of relay sockets. Good point on the 1N4XXX. Should not have trusted memory. As far as the prewired diode, I wanted it in the relay itself. AB makes some dc coil control relays with an internal snubbing diode. Wes The diode is reverse biassed when power is applied. It conducts ald allows the coil current to recirculate decaying slowly when power is removed. It *never* sees the full back EMF spike as it shunts it before it builds up. You'll never see a problem from the back EMF if the diode is rated at twice the supply voltage so an 1N4001 is fine for a 24V relay. The only 'gotyas' are that the diode *must* be rated to carry the coil current and as the flux will decay a lot more slowly, the relay *will* be slightly slower opening. That's what I've wondered about electronic ignition. Do they use real high voltage ignition coil switching transistors or would the magnetic field still collapse fast enough to spark a spark plug with a diode? Or perhaps they use a condenser (or equivalent) on the solid state components like they do on ignition points. RogerN The usual setup for switched mode power supplies is to use a transistor rated for a very high voltage for a very short time. Even so they have to use a snubber consisting of a very fast high voltage diode in series with a small capacitor. Instead of clamping the spike to the supply rail, this alows the series combination of the coil and capacitor to 'ring' for half a cycle, ending up with all the remaining energy in the coil primary that didn't get coupled into the secondary transferred to the capacitor which is typically chosen so it will reach 1 to 2 times the supply voltage. There also is a high value bleed resistor (usually a high power one) that is chosen to effectively discharge the capacitor for the next pulse. If you want the transformer to 'ring' for more than 1/2 cycle then the snubber can be just a capacitor, often with a low value resistor in series with it so you dont blow the transistor at switch on. if you fitted a normal anti-parallel diode, the primary current would rise and fall smoothly in a sawtooth and the output voltage would be insufficient for a spark plug. However, ignition circuits frequently used a thyristor and that a whole other ball game . . . Unfortunately I cant find my old Heathkit electronic ignition manual to see what approach they used, but I did find a site with some links to circuit diagrams that might be of interest : http://www.molla.org/DIY-CDI/Others/Others.htm |
#18
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Pete C. wrote:
On top of what everyone else said, pay close attention to the output current rating as these are not contact closure outputs and have very low current ratings. You need to add a relay if you need to switch anything of significance. --OBTW a pal showed me a trick to limit current drain from the PIC that you're driving the transistor with: put an LED on the input side. Dunno the specifics but it works a treat and also gives you a visual reference when testing. -- "Steamboat Ed" Haas : Never thought I'd live to see Hacking the Trailing Edge! : our "iron curtain" crumble... www.nmpproducts.com ---Decks a-wash in a sea of words--- |
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