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Metalworking (rec.crafts.metalworking) Discuss various aspects of working with metal, such as machining, welding, metal joining, screwing, casting, hardening/tempering, blacksmithing/forging, spinning and hammer work, sheet metal work. |
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#1
Posted to rec.crafts.metalworking
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OT- Why do front brakes wear out faster than rears?
Someone asked me why their car's front brakes always seem to need replacing long before the rear brakes do. I started to give him the old "inertial weight transfer to the front while braking" reply and then found that it really wasn't making total sense to me. Providing you don't drive and brake like a madman neither the front or rear tires are doing much skidding on the pavement so it's likely all four are all making the same number of revolutions while braking. So, if the brake pad areas and the piston diameters were all equal front and rear I'd expect the pad wear rate to also be equal. It's been too long since I've done a DIY brake job and I never stopped to study the relative sizes of drums, shoes, pads and pistons back when I used to do that stuff on all our family jalopies. Answers please? Jeff -- Jeffry Wisnia (W1BSV + Brass Rat '57 EE) The speed of light is 1.8*10^12 furlongs per fortnight. |
#2
Posted to rec.crafts.metalworking
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OT- Why do front brakes wear out faster than rears?
Jeff Wisnia wrote:
Someone asked me why their car's front brakes always seem to need replacing long before the rear brakes do. I started to give him the old "inertial weight transfer to the front while braking" reply and then found that it really wasn't making total sense to me. Providing you don't drive and brake like a madman neither the front or rear tires are doing much skidding on the pavement so it's likely all four are all making the same number of revolutions while braking. So, if the brake pad areas and the piston diameters were all equal front and rear I'd expect the pad wear rate to also be equal. It's been too long since I've done a DIY brake job and I never stopped to study the relative sizes of drums, shoes, pads and pistons back when I used to do that stuff on all our family jalopies. The braking system is designed to give the front brakes more authority than the rear. The increased pressure and heat causes them to wear out faster. And that goes back to the weight transfer issue. The front brakes get more authority because they can use it without breaking traction. |
#3
Posted to rec.crafts.metalworking
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OT- Why do front brakes wear out faster than rears?
"Jim Stewart" wrote in message news Jeff Wisnia wrote: Someone asked me why their car's front brakes always seem to need replacing long before the rear brakes do. I started to give him the old "inertial weight transfer to the front while braking" reply and then found that it really wasn't making total sense to me. Providing you don't drive and brake like a madman neither the front or rear tires are doing much skidding on the pavement so it's likely all four are all making the same number of revolutions while braking. So, if the brake pad areas and the piston diameters were all equal front and rear I'd expect the pad wear rate to also be equal. It's been too long since I've done a DIY brake job and I never stopped to study the relative sizes of drums, shoes, pads and pistons back when I used to do that stuff on all our family jalopies. The braking system is designed to give the front brakes more authority than the rear. The increased pressure and heat causes them to wear out faster. And that goes back to the weight transfer issue. The front brakes get more authority because they can use it without breaking traction. I seem to remember something called a "proportioning valve", between front and rear brakes. -- DT |
#4
Posted to rec.crafts.metalworking
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OT- Why do front brakes wear out faster than rears?
"DrollTroll" wrote in message ... "Jim Stewart" wrote in message news Jeff Wisnia wrote: Someone asked me why their car's front brakes always seem to need replacing long before the rear brakes do. I started to give him the old "inertial weight transfer to the front while braking" reply and then found that it really wasn't making total sense to me. Providing you don't drive and brake like a madman neither the front or rear tires are doing much skidding on the pavement so it's likely all four are all making the same number of revolutions while braking. So, if the brake pad areas and the piston diameters were all equal front and rear I'd expect the pad wear rate to also be equal. It's been too long since I've done a DIY brake job and I never stopped to study the relative sizes of drums, shoes, pads and pistons back when I used to do that stuff on all our family jalopies. The braking system is designed to give the front brakes more authority than the rear. The increased pressure and heat causes them to wear out faster. And that goes back to the weight transfer issue. The front brakes get more authority because they can use it without breaking traction. I seem to remember something called a "proportioning valve", between front and rear brakes. That's correct and some are adjustable. On those units it is necessary to balance the system after changing out the master cylinder. JC |
#5
Posted to rec.crafts.metalworking
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OT- Why do front brakes wear out faster than rears?
"John R. Carroll" wrote in message "DrollTroll" wrote in message ... I seem to remember something called a "proportioning valve", between front and rear brakes. That's correct and some are adjustable. On those units it is necessary to balance the system after changing out the master cylinder. But aren't the front and rear independent systems, with separate reservoirs and all? It sounds like this valve is a single point of failure common to both systems. -- Reply in group, but if emailing add one more zero, and remove the last word. |
#6
Posted to rec.crafts.metalworking
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OT- Why do front brakes wear out faster than rears?
Tom Del Rosso wrote:
"John R. Carroll" wrote in message "DrollTroll" wrote in message ... I seem to remember something called a "proportioning valve", between front and rear brakes. That's correct and some are adjustable. On those units it is necessary to balance the system after changing out the master cylinder. But aren't the front and rear independent systems, with separate reservoirs and all? It sounds like this valve is a single point of failure common to both systems. Most cars have two independent systems, right front/left rear and left front/right rear. |
#7
Posted to rec.crafts.metalworking
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OT- Why do front brakes wear out faster than rears?
Jeff Wisnia writes:
Someone asked me why their car's front brakes always seem to need replacing long before the rear brakes do. I started to give him the old "inertial weight transfer to the front while braking" reply and then found that it really wasn't making total sense to me. Providing you don't drive and brake like a madman neither the front or rear tires are doing much skidding on the pavement so it's likely all four are all making the same number of revolutions while braking. So, if the brake pad areas and the piston diameters were all equal front and rear I'd expect the pad wear rate to also be equal. With most cars its even more than just inertial transfer -- there's a lot more weight on the fronts than the rears *before* you put the brakes on. If you the areas, piston diameters, and line pressures were equal you'd lock up the rears before you were applying full force to the fronts. The brake proportioning (however the manufacturer goes about it) really does make the fronts exert more force than the rears. The corollary I've never been able to figure out is why they don't use smaller brakes and more pressure in the rear, so they'd all wear out at the same time (well, as a matter of fact most vehicles I've had apart have had larger fronts than rears. But not by enough to make up for the difference in how hard the fronts have to work). |
#8
Posted to rec.crafts.metalworking
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OT- Why do front brakes wear out faster than rears?
Joe Pfeiffer wrote:
The corollary I've never been able to figure out is why they don't use smaller brakes and more pressure in the rear, so they'd all wear out at the same time (well, as a matter of fact most vehicles I've had apart have had larger fronts than rears. But not by enough to make up for the difference in how hard the fronts have to work). My guess is safety. |
#9
Posted to rec.crafts.metalworking
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OT- Why do front brakes wear out faster than rears?
"Jim Stewart" wrote in message .. . Joe Pfeiffer wrote: The corollary I've never been able to figure out is why they don't use smaller brakes and more pressure in the rear, so they'd all wear out at the same time (well, as a matter of fact most vehicles I've had apart have had larger fronts than rears. But not by enough to make up for the difference in how hard the fronts have to work). My guess is safety. It isn't safety, it's standardisation to lower costs. JC |
#10
Posted to rec.crafts.metalworking
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OT- Why do front brakes wear out faster than rears?
John R. Carroll wrote:
"Jim Stewart" wrote in message .. . Joe Pfeiffer wrote: The corollary I've never been able to figure out is why they don't use smaller brakes and more pressure in the rear, so they'd all wear out at the same time (well, as a matter of fact most vehicles I've had apart have had larger fronts than rears. But not by enough to make up for the difference in how hard the fronts have to work). My guess is safety. It isn't safety, it's standardisation to lower costs. Standardization of what? Every car I've ever seen that had 4w disk brakes had bigger ones on the front. |
#11
Posted to rec.crafts.metalworking
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OT- Why do front brakes wear out faster than rears?
On Fri, 17 Oct 2008 17:21:21 -0700, the infamous Jim Stewart
scrawled the following: John R. Carroll wrote: "Jim Stewart" wrote in message .. . Joe Pfeiffer wrote: The corollary I've never been able to figure out is why they don't use smaller brakes and more pressure in the rear, so they'd all wear out at the same time (well, as a matter of fact most vehicles I've had apart have had larger fronts than rears. But not by enough to make up for the difference in how hard the fronts have to work). My guess is safety. It isn't safety, it's standardisation to lower costs. Standardization of what? Every car I've ever seen that had 4w disk brakes had bigger ones on the front. 80-90% of the stopping power comes from the front brakes. -- "Politics is the art of looking for trouble, finding it whether it exists or not, diagnosing it incorrectly, and applying the wrong remedy." -- Ernest Benn |
#12
Posted to rec.crafts.metalworking
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OT- Why do front brakes wear out faster than rears?
"Jim Stewart" wrote in message .. . John R. Carroll wrote: "Jim Stewart" wrote in message .. . Joe Pfeiffer wrote: The corollary I've never been able to figure out is why they don't use smaller brakes and more pressure in the rear, so they'd all wear out at the same time (well, as a matter of fact most vehicles I've had apart have had larger fronts than rears. But not by enough to make up for the difference in how hard the fronts have to work). My guess is safety. It isn't safety, it's standardisation to lower costs. Standardization of what? Every car I've ever seen that had 4w disk brakes had bigger ones on the front. Emergency brake systems are typically in the rear rotor housing so they'll be different in order to make room. To have the same area the rear rotors would necessarily require a bigger OD and a different caliper. JC |
#13
Posted to rec.crafts.metalworking
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OT- Why do front brakes wear out faster than rears?
Joe Pfeiffer wrote:
The corollary I've never been able to figure out is why they don't use smaller brakes and more pressure in the rear, so they'd all wear out at the same time (well, as a matter of fact most vehicles I've had apart have had larger fronts than rears. But not by enough to make up for the difference in how hard the fronts have to work). I've replaced the front pads once on my car with 160,000 miles, still waiting for rears to give it up. Changed front pads at 121,000. Wes -- "Additionally as a security officer, I carry a gun to protect government officials but my life isn't worth protecting at home in their eyes." Dick Anthony Heller |
#14
Posted to rec.crafts.metalworking
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OT- Why do front brakes wear out faster than rears?
"Joe Pfeiffer" wrote in message ... Jeff Wisnia writes: Someone asked me why their car's front brakes always seem to need replacing long before the rear brakes do. I started to give him the old "inertial weight transfer to the front while braking" reply and then found that it really wasn't making total sense to me. Providing you don't drive and brake like a madman neither the front or rear tires are doing much skidding on the pavement so it's likely all four are all making the same number of revolutions while braking. So, if the brake pad areas and the piston diameters were all equal front and rear I'd expect the pad wear rate to also be equal. With most cars its even more than just inertial transfer -- there's a lot more weight on the fronts than the rears *before* you put the brakes on. If you the areas, piston diameters, and line pressures were equal you'd lock up the rears before you were applying full force to the fronts. The brake proportioning (however the manufacturer goes about it) really does make the fronts exert more force than the rears. The corollary I've never been able to figure out is why they don't use smaller brakes and more pressure in the rear, so they'd all wear out at the same time (well, as a matter of fact most vehicles I've had apart have had larger fronts than rears. But not by enough to make up for the difference in how hard the fronts have to work). Why would you want them to all wear out at the same time? That wouldn't be safe or save money. |
#15
Posted to rec.crafts.metalworking
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OT- Why do front brakes wear out faster than rears?
"ATP*" writes:
"Joe Pfeiffer" wrote in message ... The corollary I've never been able to figure out is why they don't use smaller brakes and more pressure in the rear, so they'd all wear out at the same time (well, as a matter of fact most vehicles I've had apart have had larger fronts than rears. But not by enough to make up for the difference in how hard the fronts have to work). Why would you want them to all wear out at the same time? That wouldn't be safe or save money. Well, "roughly" the same time (and you get a lot of notice from when the wear strip first starts dragging until your brakes are unsafe). Putting bigger rear brakes on than necessary costs weight and costs the manufacturer money. |
#16
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OT- Why do front brakes wear out faster than rears?
Jeff Wisnia writes:
I started to give him the old "inertial weight transfer to the front while braking" reply and then found that it really wasn't making total sense to me. When you step on the brakes, you are thrown forward. So is the car. There is more weight on the front wheels than on the rear. |
#17
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OT- Why do front brakes wear out faster than rears?
On Oct 17, 12:07*pm, Jeff Wisnia wrote:
Someone asked me why their car's front brakes always seem to need replacing long before the rear brakes do. At rest, or at moderate speeds, the front and rear tires bear the same load (that's why you use the same, or nearly the same, tire pressures front and rear). When braking, the nonrotation of the car means the torque (by the wheel/road friction) and countertorque (by imbalance of front wheel/rear wheel load force) are equal. That means the front wheels bear more load during the braking of forward motion than at rest. Since the front wheels bear more load during braking, they can safely apply more friction force (and are sized and proportionally engaged to do so). Higher friction force means more wear on the front brake parts than on the rear. Phrases like 'throws weight forward' are suggestive of the car center-of-mass shifting with respect to the wheelbase. That doesn't happen. Compression of the front springs (the hood dips when you brake) is easy to see happening, and should indicate (to folk who don't do force diagrams) the front-tire-load situation. |
#18
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OT- Why do front brakes wear out faster than rears?
On Oct 17, 7:43*pm, whit3rd wrote:
On Oct 17, 12:07*pm, Jeff Wisnia wrote: Someone asked me why their car's front brakes always seem to need replacing long before the rear brakes do. At rest, or at moderate speeds, the front and rear tires bear the same load (that's why you use the same, or nearly the same, tire pressures front and rear). When braking, the nonrotation of the car means the torque (by the wheel/road friction) and countertorque (by imbalance of front wheel/rear wheel load force) are equal. *That means the front wheels bear more load during the braking of forward motion than at rest. Since the front wheels bear more load during braking, they can safely apply more friction force (and are sized and proportionally engaged to do so). *Higher friction force means more wear on the front brake parts than on the rear. Phrases like 'throws weight forward' are suggestive of the car center-of-mass shifting with respect to the wheelbase. That doesn't happen. * Compression of the front springs (the hood dips when you brake) is easy to see happening, and should indicate (to folk who don't do force diagrams) the front-tire-load situation. The front wheels need bigger brakes for two, maybe three reasons: 1. The front is often heavier. 2. The rear end tends to get a bit light as the car rotates around the center of mass as the braking forces are applied. 3. You DON'T want the rear end breaking loose. In the days before ABS, rear brakes that were as strong as the front could cause the rear wheels to lock up, and if you've ever done the park-brake-skid thing, you'll know that once the rear wheels are locked you might as well have a skid plate back there. There's no particular direction the wheels will want to go, and so the car will try to swap ends. Dangerous. Much better to make the rear brakes weaker than to risk breakaway. Dan |
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