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Metalworking (rec.crafts.metalworking) Discuss various aspects of working with metal, such as machining, welding, metal joining, screwing, casting, hardening/tempering, blacksmithing/forging, spinning and hammer work, sheet metal work. |
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#1
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Titanium Alloys?
"Terry Keeley" tkee(no wrote in message ... Thanks again Ed, so high tensile strength is what I'm after. Actually weight is a huge factor, these are for record attempt boats and any weight on the right sponson has to be minimized to help counter prop-walk. I'm running in a class that has a 120+ mph record and my buddy I mentioned just broke the record in his class running 103+, here's pix if you're interested: http://gallery.intlwaters.com/thumbnails.php?album=1002 Here's the fin I'm talking about on my hull: http://gallery.intlwaters.com/albums...anImage011.jpg Oh, those are cool, Terry, and they look like a lot of fun. We were discussing here recently that my uncle raced model hydros like that in the 1930s, in a 35cc IC class and in a steam class (he used gasoline-fired flash steam). I sure wish I had the photos of those. Wonder if one of the magnesium alloys might be better? It looks to me like you have four engineering factors he weight, hydrodynamic drag, stiffness, and strength. Magnesium has roughly the same ratio of strength/weight and stiffness/weight of most metals (titanium is somewhat out of line, having high strength/weight but low stiffness for its strength). So magnesium would result in a thicker, if somewhat ligher, fin. I couldn't begin to evaluate the engineering options, but as a materials freak, the first thing I would look at is unidirectional boron-fiber aluminum composite. The second thing I'd look into would be a boron-fiber epoxy composite. I'm not making life easy for you with that one. d8-) -- Ed Huntress |
#2
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Titanium Alloys?
Ed Huntress wrote:
"Terry Keeley" tkee(no wrote in message ... Thanks again Ed, so high tensile strength is what I'm after. Actually weight is a huge factor, these are for record attempt boats and any weight on the right sponson has to be minimized to help counter prop-walk. I'm running in a class that has a 120+ mph record and my buddy I mentioned just broke the record in his class running 103+, here's pix if you're interested: http://gallery.intlwaters.com/thumbnails.php?album=1002 Here's the fin I'm talking about on my hull: http://gallery.intlwaters.com/albums...anImage011.jpg Oh, those are cool, Terry, and they look like a lot of fun. We were discussing here recently that my uncle raced model hydros like that in the 1930s, in a 35cc IC class and in a steam class (he used gasoline-fired flash steam). I sure wish I had the photos of those. Wonder if one of the magnesium alloys might be better? It looks to me like you have four engineering factors he weight, hydrodynamic drag, stiffness, and strength. Magnesium has roughly the same ratio of strength/weight and stiffness/weight of most metals (titanium is somewhat out of line, having high strength/weight but low stiffness for its strength). So magnesium would result in a thicker, if somewhat ligher, fin. I couldn't begin to evaluate the engineering options, but as a materials freak, the first thing I would look at is unidirectional boron-fiber aluminum composite. The second thing I'd look into would be a boron-fiber epoxy composite. I'm not making life easy for you with that one. d8-) -- Ed Huntress Is this really a materials issue? Or Temper? -- (remove the X to email) Now just why the HELL do I have to press 1 for English? John Wayne |
#3
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Titanium Alloys?
"cavelamb himself" wrote in message m... Ed Huntress wrote: "Terry Keeley" tkee(no wrote in message ... Thanks again Ed, so high tensile strength is what I'm after. Actually weight is a huge factor, these are for record attempt boats and any weight on the right sponson has to be minimized to help counter prop-walk. I'm running in a class that has a 120+ mph record and my buddy I mentioned just broke the record in his class running 103+, here's pix if you're interested: http://gallery.intlwaters.com/thumbnails.php?album=1002 Here's the fin I'm talking about on my hull: http://gallery.intlwaters.com/albums...anImage011.jpg Oh, those are cool, Terry, and they look like a lot of fun. We were discussing here recently that my uncle raced model hydros like that in the 1930s, in a 35cc IC class and in a steam class (he used gasoline-fired flash steam). I sure wish I had the photos of those. Wonder if one of the magnesium alloys might be better? It looks to me like you have four engineering factors he weight, hydrodynamic drag, stiffness, and strength. Magnesium has roughly the same ratio of strength/weight and stiffness/weight of most metals (titanium is somewhat out of line, having high strength/weight but low stiffness for its strength). So magnesium would result in a thicker, if somewhat ligher, fin. I couldn't begin to evaluate the engineering options, but as a materials freak, the first thing I would look at is unidirectional boron-fiber aluminum composite. The second thing I'd look into would be a boron-fiber epoxy composite. I'm not making life easy for you with that one. d8-) -- Ed Huntress Is this really a materials issue? Or Temper? If the object is to have the highest possible stiffness and strength for a given density, it's really a materials issue -- and metal-matrix composites look to me like the winner. Since the volume of material is low and the objective is very high, it may be worth the effort and hassle. And it is a hassle. Just cutting the stuff can be a nightmare. BTW, most of the aluminum composites available today are not boron-fiber reinforced, but other ceramics, like aluminum oxide and boron nitride. -- Ed Huntress |
#4
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Titanium Alloys?
Having the fin as thin as possible is the most important, then weight and
strength. Looks like a heat-treated Ti alloy is in fact the best choice, other than some "unobtainium", LOL! Thanks again for all your help, my goal is to travel our 330' course in 1.8 sec! "Ed Huntress" wrote in message ... "cavelamb himself" wrote in message m... Ed Huntress wrote: "Terry Keeley" tkee(no wrote in message ... Thanks again Ed, so high tensile strength is what I'm after. Actually weight is a huge factor, these are for record attempt boats and any weight on the right sponson has to be minimized to help counter prop-walk. I'm running in a class that has a 120+ mph record and my buddy I mentioned just broke the record in his class running 103+, here's pix if you're interested: http://gallery.intlwaters.com/thumbnails.php?album=1002 Here's the fin I'm talking about on my hull: http://gallery.intlwaters.com/albums...anImage011.jpg Oh, those are cool, Terry, and they look like a lot of fun. We were discussing here recently that my uncle raced model hydros like that in the 1930s, in a 35cc IC class and in a steam class (he used gasoline-fired flash steam). I sure wish I had the photos of those. Wonder if one of the magnesium alloys might be better? It looks to me like you have four engineering factors he weight, hydrodynamic drag, stiffness, and strength. Magnesium has roughly the same ratio of strength/weight and stiffness/weight of most metals (titanium is somewhat out of line, having high strength/weight but low stiffness for its strength). So magnesium would result in a thicker, if somewhat ligher, fin. I couldn't begin to evaluate the engineering options, but as a materials freak, the first thing I would look at is unidirectional boron-fiber aluminum composite. The second thing I'd look into would be a boron-fiber epoxy composite. I'm not making life easy for you with that one. d8-) -- Ed Huntress Is this really a materials issue? Or Temper? If the object is to have the highest possible stiffness and strength for a given density, it's really a materials issue -- and metal-matrix composites look to me like the winner. Since the volume of material is low and the objective is very high, it may be worth the effort and hassle. And it is a hassle. Just cutting the stuff can be a nightmare. BTW, most of the aluminum composites available today are not boron-fiber reinforced, but other ceramics, like aluminum oxide and boron nitride. -- Ed Huntress |
#5
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Titanium Alloys?
"Terry Keeley" tkee(no wrote in message ... Having the fin as thin as possible is the most important, then weight and strength. Looks like a heat-treated Ti alloy is in fact the best choice, other than some "unobtainium", LOL! Thanks again for all your help, my goal is to travel our 330' course in 1.8 sec! Well, good luck. Let us know how you do with it. -- Ed Huntress |
#6
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Titanium Alloys?
Sure will thanks!
"Ed Huntress" wrote in message ... "Terry Keeley" tkee(no wrote in message ... Having the fin as thin as possible is the most important, then weight and strength. Looks like a heat-treated Ti alloy is in fact the best choice, other than some "unobtainium", LOL! Thanks again for all your help, my goal is to travel our 330' course in 1.8 sec! Well, good luck. Let us know how you do with it. -- Ed Huntress |
#7
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Titanium Alloys?
Guessing here, but maybe you are looking for Titanium-Nickel
alloy (TiNi)? If I remember correctly that is what the bows are made of on my glasses. You can bend them almost 90 deg and they will spring back to their original shape. Here is some info from a research project I found: === "Tensile Properties and Transformation Temperatures of Ti-Ni Alloy Dental Castings Added Cu Hisashi Doi, Equo Kobayashi, Takayuki Yoneyama and Hitoshi Hamanaka Department of Metallurgy, Division of Biomaterials, Institute of Biomaterials and Bioengineering, Tokyo Medical and Dental University (2-3-10, Kanda-Surugadai, Chiyoda-ku, Tokyo 101-0062) Original Paper: J J Dent Mate Vol. 20 No. 1 48-53 (2001) Keyword: Titanium-nickel alloy, Superelasticity, Mechanical properties The application of the Ti-Ni base alloy to dentistry is expected to utilize its shape memory effect and super-elasticity properties. The transformation temperature changes when part of the nickel in a Ti-Ni alloy is replaced with copper. In this study, the super-elastic property of Ti-Ni alloy in which part of the nickel was replaced with 10mol% of copper was investigated, and the application of this alloy to dental casting was also examined. The results of this study showed that the super-elasticity of dental casted Ti-Ni-Cu alloy with 10mol% of replacement copper was good and that this maybe a useful method of reducing the quantity of nickel in Ti-Ni based alloy." === From Mat-world: Titanium Nickel Alloy TiNi Alloy Ti-Ni (50:50 wt%) Ingots, Wires, Sputtering Target, Sheet, Plate, Disk http://www.mat-world.com/En_elements/ti.html Maybe this is the stuff you are looking for or could use... -- Leon Fisk Grand Rapids MI/Zone 5b Remove no.spam for email |
#8
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Titanium Alloys?
On Wed, 7 May 2008 19:34:20 -0400, "Ed Huntress"
wrote: "Terry Keeley" tkee(no wrote in message ... Having the fin as thin as possible is the most important, then weight and strength. Looks like a heat-treated Ti alloy is in fact the best choice, other than some "unobtainium", LOL! Thanks again for all your help, my goal is to travel our 330' course in 1.8 sec! Well, good luck. Let us know how you do with it. can you work harden titanium by hammering it to shape? |
#9
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Titanium Alloys?
Thanks for the reply, but no, I need to put a slight bend in it, just need
it to be stronger than the annealed stuff I have. Found out the "other" alloys (662, 6242, 6246) harden better than good 'ol 6-4, so I'm looking for something like this: http://www.matweb.com/search/DataShe...D=14246&ckck=1 Tensile way up there and quite a bit harder too. Turns out that finding heat-treated Ti isn't that easy, most of the robot places and surplus on e-bay only have annealed. Anyone have any idea where to fin a small amount of 0.025-0.030" hardened sheet? TIA "Leon Fisk" wrote in message ... Guessing here, but maybe you are looking for Titanium-Nickel alloy (TiNi)? If I remember correctly that is what the bows are made of on my glasses. You can bend them almost 90 deg and they will spring back to their original shape. Here is some info from a research project I found: === "Tensile Properties and Transformation Temperatures of Ti-Ni Alloy Dental Castings Added Cu Hisashi Doi, Equo Kobayashi, Takayuki Yoneyama and Hitoshi Hamanaka Department of Metallurgy, Division of Biomaterials, Institute of Biomaterials and Bioengineering, Tokyo Medical and Dental University (2-3-10, Kanda-Surugadai, Chiyoda-ku, Tokyo 101-0062) Original Paper: J J Dent Mate Vol. 20 No. 1 48-53 (2001) Keyword: Titanium-nickel alloy, Superelasticity, Mechanical properties The application of the Ti-Ni base alloy to dentistry is expected to utilize its shape memory effect and super-elasticity properties. The transformation temperature changes when part of the nickel in a Ti-Ni alloy is replaced with copper. In this study, the super-elastic property of Ti-Ni alloy in which part of the nickel was replaced with 10mol% of copper was investigated, and the application of this alloy to dental casting was also examined. The results of this study showed that the super-elasticity of dental casted Ti-Ni-Cu alloy with 10mol% of replacement copper was good and that this maybe a useful method of reducing the quantity of nickel in Ti-Ni based alloy." === From Mat-world: Titanium Nickel Alloy TiNi Alloy Ti-Ni (50:50 wt%) Ingots, Wires, Sputtering Target, Sheet, Plate, Disk http://www.mat-world.com/En_elements/ti.html Maybe this is the stuff you are looking for or could use... -- Leon Fisk Grand Rapids MI/Zone 5b Remove no.spam for email |
#10
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Titanium Alloys?
"Stealth Pilot" wrote in message ... On Wed, 7 May 2008 19:34:20 -0400, "Ed Huntress" wrote: "Terry Keeley" tkee(no wrote in message ... Having the fin as thin as possible is the most important, then weight and strength. Looks like a heat-treated Ti alloy is in fact the best choice, other than some "unobtainium", LOL! Thanks again for all your help, my goal is to travel our 330' course in 1.8 sec! Well, good luck. Let us know how you do with it. can you work harden titanium by hammering it to shape? Titanium alloys in general don't work-harden very much. Some, hardly at all. The stronger titanium alloys are hardened by precipitation hardening, much like aluminum and the precipitation-hardening stainless steels (17-7PH, A-386, etc.). -- Ed Huntress |
#11
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Titanium Alloys?
On Fri, 9 May 2008 08:48:28 -0400, "Terry Keeley" tkee(no
wrote: Thanks for the reply, but no, I need to put a slight bend in it, just need it to be stronger than the annealed stuff I have. Found out the "other" alloys (662, 6242, 6246) harden better than good 'ol 6-4, so I'm looking for something like this: http://www.matweb.com/search/DataShe...D=14246&ckck=1 Tensile way up there and quite a bit harder too. Turns out that finding heat-treated Ti isn't that easy, most of the robot places and surplus on e-bay only have annealed. Anyone have any idea where to fin a small amount of 0.025-0.030" hardened sheet? No idea, but I would try being honest with some of the big suppliers and see if they might help. Just send out some email explaining what you what to try and the application for it and see what happens. Sometimes these places will help the little guy out. I found this place that seems to have something like what you want: http://www.harveytitanium.com/produc...2Sn4Zr2Mo.aspx I think this place is related to the previous: http://www.rolledalloys.com/trc/6Al2Sn4Zr2Mo.aspx and a ThomasNet search: http://www.thomasnet.com/products/fo...0870257-1.html Good luck... -- Leon Fisk Grand Rapids MI/Zone 5b Remove no.spam for email |
#12
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Titanium Alloys?
On May 9, 5:50 am, "Ed Huntress" wrote:
Titanium alloys in general don't work-harden very much. Some, hardly at all. The stronger titanium alloys are hardened by precipitation hardening, much like aluminum and the precipitation-hardening stainless steels (17-7PH, A-386, etc.). -- Ed Huntress I thought titanium alloys did work harden and that made them difficult to machine. In that you needed to get the tool under the work-hardened layer. Dan |
#13
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Titanium Alloys?
wrote in message ... On May 9, 5:50 am, "Ed Huntress" wrote: Titanium alloys in general don't work-harden very much. Some, hardly at all. The stronger titanium alloys are hardened by precipitation hardening, much like aluminum and the precipitation-hardening stainless steels (17-7PH, A-386, etc.). -- Ed Huntress I thought titanium alloys did work harden and that made them difficult to machine. In that you needed to get the tool under the work-hardened layer. Dan Not that I know of, Dan. Titanium has a reputation for not work-hardening very much. It's worth checking out, in the machining context, but I'm pretty sure that's the situation in general. Titanium can be miserable to machine -- I remember doing some machining of it back in the mid-'70s -- but my recollection is that it was more tough and gummy than hard. But that's pretty far back in memory for me. -- Ed Huntress |
#14
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Titanium Alloys?
Thanks much, I did look at Harvey Titanium and may just make some calls...
"Leon Fisk" wrote in message ... On Fri, 9 May 2008 08:48:28 -0400, "Terry Keeley" tkee(no wrote: Thanks for the reply, but no, I need to put a slight bend in it, just need it to be stronger than the annealed stuff I have. Found out the "other" alloys (662, 6242, 6246) harden better than good 'ol 6-4, so I'm looking for something like this: http://www.matweb.com/search/DataShe...D=14246&ckck=1 Tensile way up there and quite a bit harder too. Turns out that finding heat-treated Ti isn't that easy, most of the robot places and surplus on e-bay only have annealed. Anyone have any idea where to fin a small amount of 0.025-0.030" hardened sheet? No idea, but I would try being honest with some of the big suppliers and see if they might help. Just send out some email explaining what you what to try and the application for it and see what happens. Sometimes these places will help the little guy out. I found this place that seems to have something like what you want: http://www.harveytitanium.com/produc...2Sn4Zr2Mo.aspx I think this place is related to the previous: http://www.rolledalloys.com/trc/6Al2Sn4Zr2Mo.aspx and a ThomasNet search: http://www.thomasnet.com/products/fo...0870257-1.html Good luck... -- Leon Fisk Grand Rapids MI/Zone 5b Remove no.spam for email |
#15
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Titanium Alloys?
On May 9, 8:04 pm, "Ed Huntress" wrote:
Not that I know of, Dan. Titanium has a reputation for not work-hardening very much. It's worth checking out, in the machining context, but I'm pretty sure that's the situation in general. Titanium can be miserable to machine -- I remember doing some machining of it back in the mid-'70s -- but my recollection is that it was more tough and gummy than hard. But that's pretty far back in memory for me. -- Ed Huntress Hmmm. I did a little looking on the internet and found sites that said Titanium work hardens about like 1020 steel, that is not a lot. But they followed this with warnings not to do anything that would work harden it. Possibly more because it will gall and also because it does not conduct heat well. So it sounds as if you can't harden titanium much by work hardening, you need to machine it as if it does work harden. Dan |
#16
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Titanium Alloys?
wrote in message ... On May 9, 8:04 pm, "Ed Huntress" wrote: Not that I know of, Dan. Titanium has a reputation for not work-hardening very much. It's worth checking out, in the machining context, but I'm pretty sure that's the situation in general. Titanium can be miserable to machine -- I remember doing some machining of it back in the mid-'70s -- but my recollection is that it was more tough and gummy than hard. But that's pretty far back in memory for me. -- Ed Huntress Hmmm. I did a little looking on the internet and found sites that said Titanium work hardens about like 1020 steel, that is not a lot. But they followed this with warnings not to do anything that would work harden it. Possibly more because it will gall and also because it does not conduct heat well. So it sounds as if you can't harden titanium much by work hardening, you need to machine it as if it does work harden. Dan In the sense that it's not easy to machine, I suppose that's true. But again, I remember it being tough and requiring a lot of power to cut, not that it's hard. The maximum hardness you can get with titanium alloys, IIRC, is in the range of Rc 40. I'm sure there's good info on machining it around the Web. I just haven't looked. The public-transportation guys have been keeping me busy. d8-) -- Ed Huntress |
#17
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Titanium Alloys?
On Sat, 10 May 2008 08:17:16 -0700 (PDT), "
wrote: On May 9, 8:04 pm, "Ed Huntress" wrote: Not that I know of, Dan. Titanium has a reputation for not work-hardening very much. It's worth checking out, in the machining context, but I'm pretty sure that's the situation in general. Titanium can be miserable to machine -- I remember doing some machining of it back in the mid-'70s -- but my recollection is that it was more tough and gummy than hard. But that's pretty far back in memory for me. -- Ed Huntress Hmmm. I did a little looking on the internet and found sites that said Titanium work hardens about like 1020 steel, that is not a lot. But they followed this with warnings not to do anything that would work harden it. Possibly more because it will gall and also because it does not conduct heat well. So it sounds as if you can't harden titanium much by work hardening, you need to machine it as if it does work harden. Dan At one point I did some work on the SR-71's which had titanium skin. I have no idea what alloy it was but it seemed similar to stainless except that it work hardened even worse. It seemed like if the drill slipped for one revolution the stuff became uncutable. We used a lot of carbide drill bits in the short time we supported them. Bruce-in-Bangkok (correct Address is bpaige125atgmaildotcom) |
#18
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Titanium Alloys?
On Sun, 11 May 2008 14:20:16 +0700, Bruce in Bangkok
wrote: On Sat, 10 May 2008 08:17:16 -0700 (PDT), " wrote: On May 9, 8:04 pm, "Ed Huntress" wrote: Not that I know of, Dan. Titanium has a reputation for not work-hardening very much. It's worth checking out, in the machining context, but I'm pretty sure that's the situation in general. Titanium can be miserable to machine -- I remember doing some machining of it back in the mid-'70s -- but my recollection is that it was more tough and gummy than hard. But that's pretty far back in memory for me. -- Ed Huntress Hmmm. I did a little looking on the internet and found sites that said Titanium work hardens about like 1020 steel, that is not a lot. But they followed this with warnings not to do anything that would work harden it. Possibly more because it will gall and also because it does not conduct heat well. So it sounds as if you can't harden titanium much by work hardening, you need to machine it as if it does work harden. Dan At one point I did some work on the SR-71's which had titanium skin. I have no idea what alloy it was but it seemed similar to stainless except that it work hardened even worse. It seemed like if the drill slipped for one revolution the stuff became uncutable. We used a lot of carbide drill bits in the short time we supported them. Bruce-in-Bangkok (correct Address is bpaige125atgmaildotcom) that is my experience with working a piece. filing it to shape is just as difficult as drilling btw. Stealth Pilot |
#19
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Titanium Alloys?
I missed the Staff meeting, but the Memos showed that Bruce in Bangkok
wrote on Sun, 11 May 2008 14:20:16 +0700 in rec.crafts.metalworking : On Sat, 10 May 2008 08:17:16 -0700 (PDT), " wrote: On May 9, 8:04 pm, "Ed Huntress" wrote: Not that I know of, Dan. Titanium has a reputation for not work-hardening very much. It's worth checking out, in the machining context, but I'm pretty sure that's the situation in general. Titanium can be miserable to machine -- I remember doing some machining of it back in the mid-'70s -- but my recollection is that it was more tough and gummy than hard. But that's pretty far back in memory for me. -- Ed Huntress Hmmm. I did a little looking on the internet and found sites that said Titanium work hardens about like 1020 steel, that is not a lot. But they followed this with warnings not to do anything that would work harden it. Possibly more because it will gall and also because it does not conduct heat well. So it sounds as if you can't harden titanium much by work hardening, you need to machine it as if it does work harden. Dan At one point I did some work on the SR-71's which had titanium skin. I have no idea what alloy it was but it seemed similar to stainless except that it work hardened even worse. It seemed like if the drill slipped for one revolution the stuff became uncutable. We used a lot of carbide drill bits in the short time we supported them. We make skid plates fro the tails of Lear Jets. The reason, so I'm told, is just that - if they scrap it on the tarmac, it doesn't _all_ wear off in one fell swoosh. But they sure do take forever and three shifts to machine. -- pyotr filipivich "I had just been through hell and must have looked like death warmed over walking into the saloon, because when I asked the bartender whether they served zombies he said, ‘Sure, what'll you have?'" from I Hear America Swinging by Peter DeVries |
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