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Metalworking (rec.crafts.metalworking) Discuss various aspects of working with metal, such as machining, welding, metal joining, screwing, casting, hardening/tempering, blacksmithing/forging, spinning and hammer work, sheet metal work. |
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#1
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-metal- universal indexer to BP
On Mar 13, 1:44*pm, "T.Alan Kraus" wrote:
Thinking about gearing a universal indexer to the x axis of my BP to do spiral cuts. Several pitches needed, thus need some kind of gear matrix. Anybody familiar with that? cheers T.Alan I wanted to do that one day... I got two steper motors, and put one on the X axis, and one on the RT. Sure worked slick! Took about 30 minutes to make a temporary (not pretty) mount. Cheaper, faster, slicker than finding the right gears, and all the mechanics of it. |
#2
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-metal- universal indexer to BP
--Did something similar once; built a machine for Helical Products
to machine helical couplings, heh. We direct coupled the X-axis leadscrew to a custom indexer, then changed gear ratios as needed to get correct 'pitch'. What made it interesting was the multiple-start thread. -- "Steamboat Ed" Haas : Don't forget to spay and Hacking the Trailing Edge! : neuter your politicians... www.nmpproducts.com ---Decks a-wash in a sea of words--- |
#3
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-metal- universal indexer to BP
On Mar 13, 12:48 pm, Half-Nutz wrote:
On Mar 13, 1:44 pm, "T.Alan Kraus" wrote: Thinking about gearing a universal indexer to the x axis of my BP to do spiral cuts. Several pitches needed, thus need some kind of gear matrix. Anybody familiar with that? cheers T.Alan I wanted to do that one day... I got two steper motors, and put one on the X axis, and one on the RT. Sure worked slick! Took about 30 minutes to make a temporary (not pretty) mount. Cheaper, faster, slicker than finding the right gears, and all the mechanics of it. H-N: Could you please elaborate a little on your set-up, because this "electronic gearing" with a master and slave axis has many applications. Eg., what software did you use, or did you write the program yourself? Any peculiarities you encountered/solved? Did you put an enoder on the "master" axis? Any tips for someone to replicate your set-up? Thanks, Wolfgang |
#4
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-metal- universal indexer to BP
Thinking about gearing a universal indexer to the x axis of my BP to do
spiral cuts. Several pitches needed, thus need some kind of gear matrix. Anybody familiar with that? cheers T.Alan |
#5
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-metal- universal indexer to BP
steamer wrote:
--Did something similar once; built a machine for Helical Products to machine helical couplings, heh. We direct coupled the X-axis leadscrew to a custom indexer, then changed gear ratios as needed to get correct 'pitch'. What made it interesting was the multiple-start thread. Did you fabricate the gear change system or did you use an existing setup ? cheers T.Alan |
#6
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-metal- universal indexer to BP
T.Alan Kraus wrote:
Did you fabricate the gear change system or did you use an existing setup ? --We took off the feed dial and replaced it with a timing pulley, then used a similar pulley on the back of the indexer. Once height of indexer had been shimmed up to tighten a cog belt we were good to go without backlash. --The other thing we did is change the pulleys in the head because we needed a spindle speed of around 5,000rpm for an unusual tapered endmill which had to cut to depth in many shallow passes. -- "Steamboat Ed" Haas : Don't forget to spay and Hacking the Trailing Edge! : neuter your politicians... www.nmpproducts.com ---Decks a-wash in a sea of words-- |
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