Home |
Search |
Today's Posts |
|
Metalworking (rec.crafts.metalworking) Discuss various aspects of working with metal, such as machining, welding, metal joining, screwing, casting, hardening/tempering, blacksmithing/forging, spinning and hammer work, sheet metal work. |
Reply |
|
|
LinkBack | Thread Tools | Display Modes |
#1
Posted to rec.crafts.metalworking
|
|||
|
|||
Your worst project?
What was the most ill-conceived, unsuccessful, and worthless/expensive
DIY style project that you undertook (I would say without counting any injuries as they could outweigh everything else)? My biggest one is a shed that I built. Not counting my shoulder sprain due to a posthole digger, the shed is way too narrow to be truly useful. It is attached to the deck along its longer side, so it is inconspicuous, but if it was 3-4 feet wider, it would have been a lot more useful. The shed stands, is dry, and functions as designed, but it was poorly designed. i |
#2
Posted to rec.crafts.metalworking
|
|||
|
|||
Your worst project?
My worst project was buying a used Onan powered 5kw generator/welder. I
got it very cheap since it turned over with virtually no compression. I figured that it would have only one major glitch, the engine was the problem. Got it home, stuck valve, freed that up, started right up. But no power output. Spent good money buying brushes, flashing the stator, etc. No go. Tore it down, half of the windings were completely burned out. Onan wanted $1700 for the new windings. NOT! Scrapped the generator section. Found a 5 kw generator head on a close out. Built a frame to marry the two together. Not stiff enough, doubled the steel in the frame. Additional welding caused it to warp badly. Got things aligned with a lot of grinding and shims. Used a Lovejoy coupler to marry the engine to the generator head. Just enough misalignment left over to wipe out couplings within an hour or two. Sold the unit for less than I had in it in parts, not to mention all the hours of messing around with it. And still didn't have either backup power or a portable welder. ARGH!!! Ignoramus689 wrote: What was the most ill-conceived, unsuccessful, and worthless/expensive DIY style project that you undertook (I would say without counting any injuries as they could outweigh everything else)? My biggest one is a shed that I built. Not counting my shoulder sprain due to a posthole digger, the shed is way too narrow to be truly useful. It is attached to the deck along its longer side, so it is inconspicuous, but if it was 3-4 feet wider, it would have been a lot more useful. The shed stands, is dry, and functions as designed, but it was poorly designed. i |
#3
Posted to rec.crafts.metalworking
|
|||
|
|||
Your worst project?
"Ignoramus689" wrote in message ... What was the most ill-conceived, unsuccessful, and worthless/expensive DIY style project that you undertook (I would say without counting any injuries as they could outweigh everything else)? My biggest one is a shed that I built. Not counting my shoulder sprain due to a posthole digger, the shed is way too narrow to be truly useful. It is attached to the deck along its longer side, so it is inconspicuous, but if it was 3-4 feet wider, it would have been a lot more useful. The shed stands, is dry, and functions as designed, but it was poorly designed. i Mine was a dredge. At the time, I was interested in gold mining, and had built a very efficient trailer mounted sluice. 5 hp Honda 2" pump, and first class quick connects and components. We did okay with that, and found five ounces of gold in one day one time. We did not do that good on every trip, but in all, the trailer was profitable. We were doing dry placer deposits. Then I got interested in dredging some local swimming holes for Indian artifacts. No gold, but interesting stuff and potentially profitable. I had experience with air lifts from my commercial diving days. I built three prototypes before arriving at a final design that worked slick as can be. The tanks were designed so that when the top of the dredge became full of lithic debitage, it would tilt 90 degrees in the water, and the debitage would simply fall off. Simple. Efficient. What I had failed to investigate was the legality of it all, and the federal Antiquities laws put the kibash on the project. My best location was a privately owned spring, and we had the permission to dredge. We had tested the dredge three times, and it worked great. It even brought up tin cans and broken glass, which made the owners happy. Right when we got ready to do some serious dredging in the areas where we thought the artifacts were, it went into bankruptcy, and I couldn't even get the bank to return phone calls. I took what I could off in the way of reusable fittings, but the rest went to the landfill. Loss of about $3,000. Steve |
#4
Posted to rec.crafts.metalworking
|
|||
|
|||
Your worst project?
On Thu, 22 Nov 2007 23:01:12 -0600, Ignoramus689
wrote: What was the most ill-conceived, unsuccessful, and worthless/expensive DIY style project that you undertook (I would say without counting any injuries as they could outweigh everything else)? My biggest one is a shed that I built. Not counting my shoulder sprain due to a posthole digger, the shed is way too narrow to be truly useful. It is attached to the deck along its longer side, so it is inconspicuous, but if it was 3-4 feet wider, it would have been a lot more useful. The shed stands, is dry, and functions as designed, but it was poorly designed. i Not mine, but one I steered clear of. This summer I came across a yard sale where the guy had a box of lawn mower parts, mostly new looking. It seems his ex had hit something and bent the crankshaft on a relatively new B&S 3.5 HP and insisted that he attempt to repair it himself. He claimed to have close to $200 tied up in new parts but never got around to putting it back together before they split. He was willing to let the engine in a box go for $10 but no deck etc. I told him I might have given him the $10 if he still had the deck, but apparently someone had already had that brain wave and then left him with the engine which he considered to be a good deal till I explained that in the last month I had dragged home three free machines, all repairable engines but rotted out decks. Gerry :-)} London, Canada |
#5
Posted to rec.crafts.metalworking
|
|||
|
|||
Your worst project?
"Ignoramus689" wrote in message ... What was the most ill-conceived, unsuccessful, and worthless/expensive DIY style project that you undertook (I would say without counting any injuries as they could outweigh everything else)? My biggest one is a shed that I built. Not counting my shoulder sprain due to a posthole digger, the shed is way too narrow to be truly useful. It is attached to the deck along its longer side, so it is inconspicuous, but if it was 3-4 feet wider, it would have been a lot more useful. The shed stands, is dry, and functions as designed, but it was poorly designed. i I designed and built a wire cutter to cut 3" long .014" wire, 6 coils at a time. It worked well in that a bundle of wire looked like a mirror on the ends. I never could figure out how to orient the cut wire and the machine made piles of wire that looked like hay. Then I figured it would only cut 1/6 of the amount that my rotary cutter would do without disorienting the wire. I figure I have about $2,000 in it and nothing is reusable except the 1/3 hp motor and the fasteners. Ooops! |
#6
Posted to rec.crafts.metalworking
|
|||
|
|||
Your worst project?
A massive Westbury universal mill that took all my time for 'bout two
months. Had it all apart and was starting to paint and reassemble. I had heated the bull gear in preparation for re-insterting the spindle. The spindle hung on the way in and wouldn't budge. To add insult to injury I broke one of the shifter forks trying to get leverage. The whole thing went to the scrapper. |
#7
Posted to rec.crafts.metalworking
|
|||
|
|||
Your worst project?
Ignoramus689 wrote:
What was the most ill-conceived, unsuccessful, and worthless/expensive DIY style project that you undertook (I would say without counting any injuries as they could outweigh everything else)? My biggest one is a shed that I built. Not counting my shoulder sprain due to a posthole digger, the shed is way too narrow to be truly useful. It is attached to the deck along its longer side, so it is inconspicuous, but if it was 3-4 feet wider, it would have been a lot more useful. The shed stands, is dry, and functions as designed, but it was poorly designed. i Well, I tore up my back trying to drag a 375 Lb surface plate out of the back of my car. I have slid heavy stuff around before, but I was at the wrong angle, the skid caught on the carpet or something, and I did major damage. I was in great pain for a couple months, and it slowly healed. But, my back is never going to be the same. As long as I take it easy, avoid exhausting the back muscles and avoid the movement of pulling something toward me hard, with my back, then I'm OK. With my back totalled, I did manage to rig the surface plate to my lawn tractor and pull it around to the basement door and then winch it in. It sat on the floor for a year, then I built a table for it when I got my TIG machine. Sorry about the clutter in the picture : http://jelinux.pico-systems.com/surftable.html There are plugs in the pipes that have angled 1"-20 TPI threads so the adjusting feet go straight up and down. I milled those threads by CNC. It has 6 feet, 3 on the floor, and 3 holding the granite plate. The project came out great, but I sure wish I hadn't wrecked my back. I'd managed to save myself from wrecking my back up until I was 55 or so. Jon |
#8
Posted to rec.crafts.metalworking
|
|||
|
|||
Your worst project?
Ignoramus689 wrote:
What was the most ill-conceived, unsuccessful, and worthless/expensive DIY style project that you undertook (I would say without counting any injuries as they could outweigh everything else)? My biggest one is a shed that I built. Not counting my shoulder sprain due to a posthole digger, the shed is way too narrow to be truly useful. It is attached to the deck along its longer side, so it is inconspicuous, but if it was 3-4 feet wider, it would have been a lot more useful. The shed stands, is dry, and functions as designed, but it was poorly designed. i Well, I have a couple derelict projects, maybe not what you are looking for, but .... I tried to build a hybrid electric car. A friend donated a massively rusted out VW bug, no floor on driver's side, you could see both rear tires from the driver's seat, etc. I cut out a piece of scrap and welded a new floor onto it. I think my welder at the time might have been 48 V worth of trolling motor batteries for the car. I got a Kaylor adaptor which mounts a jet engine starter/generator to a VW flywheel. I built a switching regulator for the generator shunt field, and I could vary motor speed from about 3000 - 7000 RPM or so. I had some big transistors to switch the armature, but never built that controller. So, I had a spool of wire as a starting resistor and just blipped that and then cut in the main relay, and it sounded like a jet engine! The particular motor/gen I got had such a light field structure it vibrated as the armature slots went by. I had to make the giant bayonet fixture that holds the motor/gen on the Kaylor adaptor, it didn't come with the motor/gen. That actually came out OK, I would have been REALLY ****ed to chew up what would now be $100+ of aluminum and have it not fit right. I had few measuring tools or precision setup skills at that time. It was too big to fit on my 10" Atlas lathe at the time, so I had to do it all on a rotary table on my mill. Anyway, the thing actually ran as an electric car. I have no idea how far it would go on a charge, 4 90 AH trolling motor batteries aren't a huge amount of energy. It did run quite well, I ran up and down some hills near my house. I think it probably was snappier than the original VW engine. Then, I tried to put in the hybrid conversion. I bought a Honda 350 engine from a guy who I should have been more wary of. After I cleaned the thing up, I found obvious signs the serial numbers had been chopped up with a chisel. I eventually got the engine running as is, it ran incredibly rough, and blew a lot of smoke. I was never able to keep it running more than a minute at a time. I don't know if it had an ignition problem, or what. Anyway, I plunged ahead, building a frame for the engine, and then modifying it to bring an extension of the crankshaft out where the centrifugal oil separator was. I made an adaptor to plug in where the oil separator cap went on the side cover that brought the oil ports out to where I could hook up an external paper filter. I added an oil pressure gauge, and it went so far past 100 PSI that it bent the needle hammering it against the zero peg. I made a totally horrible resilient coupling to a stratofortress generator, that is a work of lightweight mechanical art (the generator, that is). 400 amps at 30 V, and the thing weighs about 30 Lbs! My coupling was way out of balance, and didn't have anywhere enough resilience to handle the uneven power strokes of the vertical twin Honda engine. (With the pistons 180 degrees out of sync with each other, the power strokes happen 1/2 rev apart, then there's a full rev and a half with no power stroke.) After a couple short runs, a disassembly showed the crankshaft extension was twisted, and would obviously break within a couple more minutes' run. I was going to have to redo that whole thing with a MUCH heavier shaft. That is about where the project stopped. I still have the jet engine starter motor, the Kaylor adaptor, the stratofort generator, and the electronics. I gave away the Honda engine, but one carb off it is on my lawn tractor. I kept the trolling batteries for a while, but didn't bother to keep them charged. While trying to recover one of them that wasn't charging, I increased voltage to try to get it to take a charge without realizing an intercell connection had gone open, I managed to blow the top off the battery with a hydrogen explosion. it sounded like firing a 12-gauge in the basement. I'm damn lucky it was triggered up on top of the electrolyte or I might be typing this on a Braille keyboard! Sheesh, how stupid one can get sometimes! I sold the VW to a guy who needed a good transaxle. This all happened about 1982 - 1985 or so. I remember wrestling my 100 Lb vacuum-tube oscilloscope down the steps to the garage to work on the switching regulator circuit. Another insane project was building a 32-bit bit-slice computer. The main CPU section was built on two hand-made wire-wrap boards about 14" square. It had 16 K words of 96-bit wide control store for the microcode. I actually got it running at the blinding rate of 8 MHz for 2-register operations and 6 MHz for 3-register. I wrote an emulator in BASIC and a macro assembler for it, and had a pretty sophisticated (for the time) download and diagnostic system for it that ran on a Z-80 system with S-100 bus and PC/M. (Is that the right OS for the old S-100 systems?) I was going to implement a 32-bit microprogrammed computer with it, based loosely on the IBM System/360, and then have to adapt an OS to run on it. Well, I got bogged down in microcode, and never got anywhere NEAR finishing the thing. Then, it became possible to buy a DEC MicroVAX-II CPU piece by piece from brokers, and I never looked back! I still pull out the huge wire-wrapped boards for visitors to marvel at. All of my purely mechanical projects usually work in some fashion, sometimes after a little adjustment, and seem to serve their purpose. They are usually a lot less ambitious than the two above. Jon Jon |
#9
Posted to rec.crafts.metalworking
|
|||
|
|||
Your worst project?
--Well here's a link to some of my smaller mistakes:
http://www.nmpproducts.com/mistakes.htm ...but my biggest mistake was probably "Z-Key", a hex key that fits in a tight place and has plenty of torque. Sounds like a good idea but after I spent something like $20k on tooling I found I couldn't even give them away. Sigh. --Oh, and then there was that day in 1974 when, having recieved the first stipend from my 10-years-dead father's estate, I drove my excellent little VW beetle over to the Porsche dealer and swapped it for a 911-S. In the ten years I owned that car the maintenance bills would have bought two brand new beetles. --Next boondoggle: I'm getting ready to build a weird car from the ground up, with surplus parts (lesson #1: don't buy new if you can get it used and in good condition!). If it doesn't work at least I won't be out too much hard cash. -- "Steamboat Ed" Haas : Whatever happened Hacking the Trailing Edge! : to Tom Nelson? www.nmpproducts.com ---Decks a-wash in a sea of words--- |
#10
Posted to rec.crafts.metalworking
|
|||
|
|||
Your worst project?
In article ,
steamer wrote: ...but my biggest mistake was probably "Z-Key", a hex key that fits in a tight place and has plenty of torque. Sounds like a good idea but after I spent something like $20k on tooling I found I couldn't even give them away. Sigh. Sounds interesting. I for one would be interested to hear more about it, if it's not too painful to discuss. Speaking of painful to discuss: Without a doubt, bar none, my biggest boondoggle (ongoing, slowly) is my shop & house project. I'm severely allergic to burying my butt in loans, and I have been throughly disgusted with various shoddy crap I've found in dealing with multiple houses built by others over the course of time, so I wanted one where I could look in the mirror and complain straight to the idiot that screwed things up. The house is still a figment, the shop is going up first. Land was bought in 1998. A backhoe was bought in 1999. Driveway through the woods took a while. Concrete was poured and much progress made in 2003. Since then, things have slowed down a lot. It's still more of a construction project than a place I can actually get woodworking and metalworking done. I'd no doubt be further along if I was cursing some idiot's shoddy construction, and paying to heat their crappy insulation, and (ewww) paying interest at the frigging bank. Should be nice whenever it's finally done, but in hindsight I should have bought the house with a garage and two shops that came on the market at a tolerable (but mortgage needed) price a couple years after we bought the land. Still, not a cent borrowed so far. As for having someone else do the work - other than my concrete contractor, I've yet to find anyone to do the work right - in fact, the other major thing I contracted out needs to be fixed, still, as the roof is definitely sub-par. If doing it over, I'd make it larger area and one story, as the second story (staging, getting stuff up there, etc) is a big part of what's taking so long. -- Cats, coffee, chocolate...vices to live by |
#11
Posted to rec.crafts.metalworking
|
|||
|
|||
Your worst project?
On 2007-11-24, Jon Elson wrote:
[ ... ] Well, I tore up my back trying to drag a 375 Lb surface plate out of the back of my car. I have slid heavy stuff around before, but I was at the wrong angle, the skid caught on the carpet or something, and I did major damage. I was in great pain for a couple months, and it slowly healed. But, my back is never going to be the same. As long as I take it easy, avoid exhausting the back muscles and avoid the movement of pulling something toward me hard, with my back, then I'm OK. Ouch! With my back totalled, I did manage to rig the surface plate to my lawn tractor and pull it around to the basement door and then winch it in. It sat on the floor for a year, then I built a table for it when I got my TIG machine. Is that a granite surface plate -- or a cast iron one? The edge looks granite, but the top looks rusty -- perhaps the appearance of the spotting compound on it already? and how big a plate it it? My largest is an 18x18 cast iron, plus a 12x18 granite and a small 6x12 ping granite from Starrett (through some other ownership along the way. :-) Sorry about the clutter in the picture : http://jelinux.pico-systems.com/surftable.html There are plugs in the pipes that have angled 1"-20 TPI threads so the adjusting feet go straight up and down. I milled those threads by CNC. It has 6 feet, 3 on the floor, and 3 holding the granite plate. O.K. I can't seem to see the near leg on the right actually touching the plate -- but it must be, or it would be toppling. Yes -- three point support is the right thing to do with either the granite or the cast iron. The project came out great, but I sure wish I hadn't wrecked my back. I'd managed to save myself from wrecking my back up until I was 55 or so. It is a pity that you did in your back. Any hopes of it getting better over time, or is what you currently have as good as you can expect? Good Luck, DoN. -- Email: | Voice (all times): (703) 938-4564 (too) near Washington D.C. | http://www.d-and-d.com/dnichols/DoN.html --- Black Holes are where God is dividing by zero --- |
#12
Posted to rec.crafts.metalworking
|
|||
|
|||
Your worst project?
DoN. Nichols wrote:
On 2007-11-24, Jon Elson wrote: [ ... ] Well, I tore up my back trying to drag a 375 Lb surface plate out of the back of my car. I have slid heavy stuff around before, but I was at the wrong angle, the skid caught on the carpet or something, and I did major damage. I was in great pain for a couple months, and it slowly healed. But, my back is never going to be the same. As long as I take it easy, avoid exhausting the back muscles and avoid the movement of pulling something toward me hard, with my back, then I'm OK. Ouch! it was bad for a while, now it is just a slight annoyance. Is that a granite surface plate -- or a cast iron one? The edge looks granite, but the top looks rusty -- perhaps the appearance of the spotting compound on it already? and how big a plate it it? My largest is an 18x18 cast iron, plus a 12x18 granite and a small 6x12 ping granite from Starrett (through some other ownership along the way. :-) It is a Chinese 24 x 36 x 4" black granite plate, and yes, it has some spotting compound on it. The bottle of red Canode spotting dye is visible on the right side of the plate. I use that instead of Prussian Blue because it easily washes off the hands, etc. Jon |
#13
Posted to rec.crafts.metalworking
|
|||
|
|||
Your worst project?
On Thu, 22 Nov 2007 23:01:12 -0600, Ignoramus689
wrote: What was the most ill-conceived, unsuccessful, and worthless/expensive DIY style project that you undertook (I would say without counting any injuries as they could outweigh everything else)? I'm afraid that it's got to be listening to my neighbour when he suggested that we could clean up the corners of the pit that we had excavated for under my workshop, by driving the mini-backhoe into said pit (water table is very high in my garden). The result cost me a week's work about $3000 and a lot of stress:- http://www.test-net.com/workshop/day6.html The pit does the job it was intended for, but is neither as big or as deep as I had planned. If I were to do the job again under similar conditions I would dig out trenches and immediately fill them with concrete and rebar before the ground had a chance to move. Once the concrete was hardened I would excavate the ground from the centre section, pumping as necessary to control water ingress. Mark Rand RTFM |
#14
Posted to rec.crafts.metalworking
|
|||
|
|||
Your worst project?
On 2007-11-24, Jon Elson wrote:
[ ... ] Well, I have a couple derelict projects, maybe not what you are looking for, but .... I tried to build a hybrid electric car. A friend donated a massively rusted out VW bug, no floor on driver's side, you [ ... ] I sold the VW to a guy who needed a good transaxle. This all happened about 1982 - 1985 or so. I remember wrestling my 100 Lb vacuum-tube oscilloscope down the steps to the garage to work on the switching regulator circuit. Long saga mostly deleted. Another insane project was building a 32-bit bit-slice computer. The main CPU section was built on two hand-made wire-wrap boards about 14" square. It had 16 K words of 96-bit wide control store for the microcode. Interesting. I remember considering making a Motorola 6800 CPU from 2-bit bit-slice modules (for a hoped increase in speed), but never got around to starting that project. Lots of wire-wrapped things with 6800, 6802 and 6809 CPUs. I actually got it running at the blinding rate of 8 MHz for 2-register operations and 6 MHz for 3-register. Pretty good for wire-wrapped. I wonder how much it could have been boosted by more careful design of the routing of the signals? I wrote an emulator in BASIC and a macro assembler for it, and had a pretty sophisticated (for the time) download and diagnostic system for it that ran on a Z-80 system with S-100 bus and PC/M. (Is that the right OS for the old S-100 systems?) Close -- CP/M. The PC term did not exist until IBM started using it for their initial 8086-based system, IIRC. Sort of like when I used to refer to my Altair 680b (MC6800 CPU) as "my pet computer" before Commodore came out with the PET computer, which led to enough confusion that I dropped the term. I was going to implement a 32-bit microprogrammed computer with it, based loosely on the IBM System/360, and then have to adapt an OS to run on it. Well, I got bogged down in microcode, and never got anywhere NEAR finishing the thing. An impressive project, anyway. Then, it became possible to buy a DEC MicroVAX-II CPU piece by piece from brokers, and I never looked back! I still pull out the huge wire-wrapped boards for visitors to marvel at. I moved from the Altair 680b to the SWTP 6800, and then the SWTP 6809, (the last finally running with DOS-69 and OS-9 at the flick of a switch) before I started picking up Sun workstations and servers, starting with a Sun 2/120, and up through a current pair of Sun Blade 1000s and a Sun Fire 280R. Enjoy, DoN. -- Email: | Voice (all times): (703) 938-4564 (too) near Washington D.C. | http://www.d-and-d.com/dnichols/DoN.html --- Black Holes are where God is dividing by zero --- |
#15
Posted to rec.crafts.metalworking
|
|||
|
|||
Your worst project?
On 2007-11-25, Mark Rand wrote:
On Thu, 22 Nov 2007 23:01:12 -0600, Ignoramus689 wrote: What was the most ill-conceived, unsuccessful, and worthless/expensive DIY style project that you undertook (I would say without counting any injuries as they could outweigh everything else)? I'm afraid that it's got to be listening to my neighbour when he suggested that we could clean up the corners of the pit that we had excavated for under my workshop, by driving the mini-backhoe into said pit (water table is very high in my garden). The result cost me a week's work about $3000 and a lot of stress:- http://www.test-net.com/workshop/day6.html Mark, of all bad projects mentioned here, yours is the most spectacular. If anyone has not yet seen the pictures, it is highly recommended to take a look!!! i |
#16
Posted to rec.crafts.metalworking
|
|||
|
|||
Your worst project?
On 2007-11-25, SteveB wrote:
"Ignoramus11731" wrote http://www.test-net.com/workshop/day6.html Mark, of all bad projects mentioned here, yours is the most spectacular. If anyone has not yet seen the pictures, it is highly recommended to take a look!!! i It's got my vote. It hurts just to LOOK at the pictures. Musta been some week. My condolences to your wife. Same here. I also appreciate Mark sharing these pictures with us. It must have hurt! i |
#17
Posted to rec.crafts.metalworking
|
|||
|
|||
Your worst project?
Jon Elson wrote:
It is a Chinese 24 x 36 x 4" black granite plate, and yes, it has some spotting compound on it. The bottle of red Canode spotting dye is visible on the right side of the plate. I use that instead of Prussian Blue because it easily washes off the hands, etc. Where have you been buying your spotting ink at? Sorry about your back and the next time my uncle makes observations on my shop conditions, I'm showing him your picture Nice stand btw. Wes |
#18
Posted to rec.crafts.metalworking
|
|||
|
|||
Your worst project?
That nasty Red Canode spotting dye - Now I understand.
Bought a couple 3x4' plate of 3/8" HRS at the special scrap yard. The top was red - but I wasn't thinking - thought primer. Cut out some needed patterns and started working - gloves red. Ish. Washed it off with many paper towels. Martin Martin H. Eastburn @ home at Lions' Lair with our computer lionslair at consolidated dot net TSRA, Life; NRA LOH & Patron Member, Golden Eagle, Patriot's Medal. NRA Second Amendment Task Force Charter Founder IHMSA and NRA Metallic Silhouette maker & member. http://lufkinced.com/ Jon Elson wrote: DoN. Nichols wrote: On 2007-11-24, Jon Elson wrote: [ ... ] Well, I tore up my back trying to drag a 375 Lb surface plate out of the back of my car. I have slid heavy stuff around before, but I was at the wrong angle, the skid caught on the carpet or something, and I did major damage. I was in great pain for a couple months, and it slowly healed. But, my back is never going to be the same. As long as I take it easy, avoid exhausting the back muscles and avoid the movement of pulling something toward me hard, with my back, then I'm OK. Ouch! it was bad for a while, now it is just a slight annoyance. Is that a granite surface plate -- or a cast iron one? The edge looks granite, but the top looks rusty -- perhaps the appearance of the spotting compound on it already? and how big a plate it it? My largest is an 18x18 cast iron, plus a 12x18 granite and a small 6x12 ping granite from Starrett (through some other ownership along the way. :-) It is a Chinese 24 x 36 x 4" black granite plate, and yes, it has some spotting compound on it. The bottle of red Canode spotting dye is visible on the right side of the plate. I use that instead of Prussian Blue because it easily washes off the hands, etc. Jon |
#19
Posted to rec.crafts.metalworking
|
|||
|
|||
Your worst project?
"Ignoramus11731" wrote http://www.test-net.com/workshop/day6.html Mark, of all bad projects mentioned here, yours is the most spectacular. If anyone has not yet seen the pictures, it is highly recommended to take a look!!! i It's got my vote. It hurts just to LOOK at the pictures. Musta been some week. My condolences to your wife. Steve |
#20
Posted to rec.crafts.metalworking
|
|||
|
|||
Your worst project?
Close -- CP/M. The PC term did not exist until IBM started using it for their initial 8086-based system, IIRC. It was used on their 8088 based computer. Wayne |
#21
Posted to rec.crafts.metalworking
|
|||
|
|||
Your worst project?
Wes wrote:
Jon Elson wrote: It is a Chinese 24 x 36 x 4" black granite plate, and yes, it has some spotting compound on it. The bottle of red Canode spotting dye is visible on the right side of the plate. I use that instead of Prussian Blue because it easily washes off the hands, etc. Where have you been buying your spotting ink at? I bought that at Dapra, but they have a $50 minimum, and the dye was only $12, so I had to buy some other stuff. There may be other distributors without minimums or with other stuff you need, like MSC, KBC, Travers, etc. I later got a bottle of blue Canode at Cummins Industrial, no idea why they had it, but they had several cases hidden in a pile of stuff in the back. One of our local metalworking group members spotted the stuff there. Sorry about your back and the next time my uncle makes observations on my shop conditions, I'm showing him your picture Ahh, it gets bad for a while (the junk that is), then a big project develops, and a mad cleanup has to be done. There are a few piles of stuff that are hard to get into, but that entire area in the photo has been totally rearranged. At the right edge were where I had shelving units arranged like library stacks, wasting a lot of space in the aisles. I calculated I would only give up one rack if I lined the walls with the shelves, opening up a HUGE area, where my surface mount pick and place machine now sits. See http://jelinux.pico-systems.com/CSM84.html for awful pictures and story. But, that was NOT one of my worst projects, but most successful, so I couldn't talk about it in the original response. Nice stand btw. Thanks, I think it is pretty cool, too. Jon |
#22
Posted to rec.crafts.metalworking
|
|||
|
|||
Your worst project?
Martin H. Eastburn wrote:
That nasty Red Canode spotting dye - Now I understand. Oh, the Canode isn't bad at all, it washes off skin real easy. It doesn't wash off clothes as well, but the Prussian Blue NEVER washes off anything! I have clothes that must have been washed 100+ times, and the blue is still there. The blue on your skin comes off because you grow new skin! Jon |
#23
Posted to rec.crafts.metalworking
|
|||
|
|||
Your worst project?
DoN. Nichols wrote:
On 2007-11-24, Jon Elson wrote: Another insane project was building a 32-bit bit-slice computer. The main CPU section was built on two hand-made wire-wrap boards about 14" square. It had 16 K words of 96-bit wide control store for the microcode. Interesting. I remember considering making a Motorola 6800 CPU from 2-bit bit-slice modules (for a hoped increase in speed), but never got around to starting that project. Lots of wire-wrapped things with 6800, 6802 and 6809 CPUs. Yeesh, that was the Signetics/Intel 3002 series, with their insane local branching scheme, where your program listing had to be a 2D grid, with routines writhing all over the map like snakes! I actually got it running at the blinding rate of 8 MHz for 2-register operations and 6 MHz for 3-register. Pretty good for wire-wrapped. I wonder how much it could have been boosted by more careful design of the routing of the signals? Not much. This was really old-school Schottky TTL, there was a limit on how much they could put in one chip without thermal problems. The registers were external to the ALU chips, and you had to decode the register addresses. I could have made it un faster with faster register chips, but they would run even hotter, and be a lot less capable. The AMD register chips had 3 ports, 2 for reading one for writing, and there wasn't much alternative. 55 ns access time, I seem to recall, sounded blindingly fast at the time! I wrote an emulator in BASIC and a macro assembler for it, and had a pretty sophisticated (for the time) download and diagnostic system for it that ran on a Z-80 system with S-100 bus and PC/M. (Is that the right OS for the old S-100 systems?) Close -- CP/M. Yes, of course, how could I have forgotten that. I spent a LOT of time working with it, even rigged up a VERY early Memorex 10 MB Winchester drive to it, also has a 12" vector-writing CRT with a light pen, and a Honeywell 600 LPM drum printer, also 800 BPI 9-track mag tape for backup. I was going to implement a 32-bit microprogrammed computer with it, based loosely on the IBM System/360, and then have to adapt an OS to run on it. Well, I got bogged down in microcode, and never got anywhere NEAR finishing the thing. An impressive project, anyway. it would have been impressive if I'd ever gotten it running. I had 2 MB of Memorex 3rd party static RAM memory out of IBM 370's at work that were scrapped. I was going to build an interface between that memory and the 32-bit CPU, which would have allowed me to actually run a program on the thing. But, the microcoding was a total nightmare, partly because the tools I had were a bit primitive. It took me a couple days to write the code to do the simplest operations, like add 2 numbers together and write the result in another register. The last thing I did was get a simple 32x32 - 64 bit multiply working. Next would have been divide, and I think that's about where the project stopped. Then, it became possible to buy a DEC MicroVAX-II CPU piece by piece from brokers, and I never looked back! I still pull out the huge wire-wrapped boards for visitors to marvel at. I moved from the Altair 680b to the SWTP 6800, and then the SWTP 6809, (the last finally running with DOS-69 and OS-9 at the flick of a switch) before I started picking up Sun workstations and servers, starting with a Sun 2/120, and up through a current pair of Sun Blade 1000s and a Sun Fire 280R. I got a SGI Iris 2020 off the loading dock at work. It almost booted up, you could look around in the file system, etc. I got some help on the net and determined the graphics engine was bad, and bought all the boards out of a German guy's system for $100. His graphics engine worked, and the thing came up and ran their OS and nifty demos like the "flight simulator". It ran for about 2 years and then the graphics engine blew again. I sold all the guts for $200 to a broker. This machine was so far beyond obsolete it wasn't funny. 68020, I think. My VAX just died this year, after 20 years of operation, and a number of upgrades. It is also mighty far out of date, 0.9 MIPS, 4 MB of memory. I had one last application running on it for the last 7 years, an energy/environment monitoring system that has a couple LCD displays around the house that show time, inside and outside temp, humidity, etc. and also logs a whole bunch of info on furnace and air cond operation to a file every 15 seconds. I finally migrated the code and interface over to my server PC. Every night it summarizes the day's data. Used to take 3 minutes on the VAX while the displays froze. On the PC it takes 0.7 seconds, so the clock display never misses a beat. Jon |
#24
Posted to rec.crafts.metalworking
|
|||
|
|||
Your worst project?
Ignoramus11731 wrote:
On 2007-11-25, Mark Rand wrote: On Thu, 22 Nov 2007 23:01:12 -0600, Ignoramus689 wrote: What was the most ill-conceived, unsuccessful, and worthless/expensive DIY style project that you undertook (I would say without counting any injuries as they could outweigh everything else)? I'm afraid that it's got to be listening to my neighbour when he suggested that we could clean up the corners of the pit that we had excavated for under my workshop, by driving the mini-backhoe into said pit (water table is very high in my garden). The result cost me a week's work about $3000 and a lot of stress:- http://www.test-net.com/workshop/day6.html Mark, of all bad projects mentioned here, yours is the most spectacular. If anyone has not yet seen the pictures, it is highly recommended to take a look!!! i Holy Cow! No kidding, the water table is really high, in fact, your house is sitting on a swimming pool! Wow! I had some water problems too, and had a REALLY heavy reach lift truck sink in my back yard, but it stopped sinking when the axles were level with the ground. See http://jelinux.pico-systems.com/sheldon.html The machine was able to lift one axle at a time off the ground, then you just had to shove 3/4" plywood under it to keep it from sinking again. I pulverized $200 worth of plywood in one day, but managed to get the machine back on solid pavement by the end of the weekend. The ruts in the yard are slowly levelling out. That Lull machine weighed 21000 Lbs. Jon |
#25
Posted to rec.crafts.metalworking
|
|||
|
|||
Your worst project?
Choke!!!! I'm still coughing!!!
I'm sure glad I wasn't around for that one! Just so you know that you are not the first to do that, I have some pictures of a 6 month old, $106,000 Hyaundi 1.5 yard excavator that shows only the top 3' of the boom still above the mud level. Mark Rand wrote: On Thu, 22 Nov 2007 23:01:12 -0600, Ignoramus689 wrote: What was the most ill-conceived, unsuccessful, and worthless/expensive DIY style project that you undertook (I would say without counting any injuries as they could outweigh everything else)? I'm afraid that it's got to be listening to my neighbour when he suggested that we could clean up the corners of the pit that we had excavated for under my workshop, by driving the mini-backhoe into said pit (water table is very high in my garden). The result cost me a week's work about $3000 and a lot of stress:- http://www.test-net.com/workshop/day6.html The pit does the job it was intended for, but is neither as big or as deep as I had planned. If I were to do the job again under similar conditions I would dig out trenches and immediately fill them with concrete and rebar before the ground had a chance to move. Once the concrete was hardened I would excavate the ground from the centre section, pumping as necessary to control water ingress. Mark Rand RTFM |
#26
Posted to rec.crafts.metalworking
|
|||
|
|||
Your worst project?
On 2007-11-25, Jon Elson wrote:
Ignoramus11731 wrote: On 2007-11-25, Mark Rand wrote: On Thu, 22 Nov 2007 23:01:12 -0600, Ignoramus689 wrote: What was the most ill-conceived, unsuccessful, and worthless/expensive DIY style project that you undertook (I would say without counting any injuries as they could outweigh everything else)? I'm afraid that it's got to be listening to my neighbour when he suggested that we could clean up the corners of the pit that we had excavated for under my workshop, by driving the mini-backhoe into said pit (water table is very high in my garden). The result cost me a week's work about $3000 and a lot of stress:- http://www.test-net.com/workshop/day6.html Mark, of all bad projects mentioned here, yours is the most spectacular. If anyone has not yet seen the pictures, it is highly recommended to take a look!!! i Holy Cow! No kidding, the water table is really high, in fact, your house is sitting on a swimming pool! Wow! I had some water problems too, and had a REALLY heavy reach lift truck sink in my back yard, but it stopped sinking when the axles were level with the ground. See http://jelinux.pico-systems.com/sheldon.html The machine was able to lift one axle at a time off the ground, then you just had to shove 3/4" plywood under it to keep it from sinking again. I pulverized $200 worth of plywood in one day, but managed to get the machine back on solid pavement by the end of the weekend. The ruts in the yard are slowly levelling out. That Lull machine weighed 21000 Lbs. Looks like war pictures... For more fun stuff of this nature (to not feel alone) http://www.futurefirepower.com/abram...-abrams-in-mud http://www.youtube.com/watch?v=de8vL1QMQLg http://www.youtube.com/watch?v=7K8NXhFxeqk http://www.youtube.com/watch?v=NgBAml2mgr4 http://www.youtube.com/watch?v=4JLpU3LxD0Y (T34 tank, not related) and some random stuff http://www.youtube.com/watch?v=8kKLbKHNquE http://www.youtube.com/watch?v=9fWI0uTj9rM http://www.youtube.com/watch?v=Gjg6siN2QDE http://www.youtube.com/watch?v=f_v00mY-CcE i |
#27
Posted to rec.crafts.metalworking
|
|||
|
|||
Your worst project?
On 2007-11-25, Jon Elson wrote:
DoN. Nichols wrote: On 2007-11-24, Jon Elson wrote: Another insane project was building a 32-bit bit-slice computer. [ ... ] Interesting. I remember considering making a Motorola 6800 CPU from 2-bit bit-slice modules (for a hoped increase in speed), but never got around to starting that project. Lots of wire-wrapped things with 6800, 6802 and 6809 CPUs. Yeesh, that was the Signetics/Intel 3002 series, with their insane local branching scheme, where your program listing had to be a 2D grid, with routines writhing all over the map like snakes! Perhaps it is just as well that I did not start collecting hardware to try that then. :-) And at that time, the 6800 was my only view of how a CPU should be configured. I actually got it running at the blinding rate of 8 MHz for 2-register operations and 6 MHz for 3-register. Pretty good for wire-wrapped. I wonder how much it could have been boosted by more careful design of the routing of the signals? Not much. This was really old-school Schottky TTL, there was a limit on how much they could put in one chip without thermal problems. Before the LS series, then. Of course, I still have some plain pre-Schottky TTL just plain "SN7400"s and similar. (Then again -- I also still have the Altair 680b. :-) The registers were external to the ALU chips, and you had to decode the register addresses. I could have made it un faster with faster register chips, but they would run even hotter, and be a lot less capable. The AMD register chips had 3 ports, 2 for reading one for writing, and there wasn't much alternative. 55 ns access time, I seem to recall, sounded blindingly fast at the time! Yep -- considering what I was usually working with which was doing amazing things if it reached a 150 nS access time. :-) [ ... ] Close -- CP/M. Yes, of course, how could I have forgotten that. I spent a LOT of time working with it, even rigged up a VERY early Memorex 10 MB Winchester drive to it, also has a 12" vector-writing CRT with a light pen, and a Honeywell 600 LPM drum printer, also 800 BPI 9-track mag tape for backup. At first, I did not have *any* OS for the Altair 680b -- until I wire-wrapped an interface for a digital cassette drive and burned routines to read and write Motorola Hex format data to/from it and added commands to the monitor ROM to use those. Everything had to live in 1720 EPROMs (256x8 IIRC, and slow enough so the 680b was clocked down to 500 KHz instead of the native 1 MHz for the CPU. And the 6800 seemed to do a little more at 1 MHz than the 8080 at 2MHz -- did things on each edge of the clock pulse, instead of just one edge. The SWTP 6800 I ran on floppys (both 8" and 5.25") for quite a while, and was finally replaced with the SWTP 6809, using the same disks and controller cards. then I picked up an IMI 5MB hard disk with a controller whose external interface looked a bit like SASI, but wasn't quite it. I first wrote drivers for DOS-69 (rather CP/M like, except that it didn't have PIP as a command and was 6.3 filename format -- I think that CP/M was 8.3 like early MS-DOS. However, since DOS-69 (and its predecessor DOS-68) did not have a subdirectory structure, a 5MB drive got awfully cluttered, so I took the time to write drivers for OS-9 (unix-like OS for the 6809), and OS-9 was quite happy with the disks. I added another of those to max out that controller, then added two 27 MB MFM drives with a SASI (pre-SCSI) controller, and wire-wrapped an interface for that. That worked quite well until it got replaced by my first unix system, the Cosmos CMS-16/UNX which was based on an 8MHz Motorola 68000 CPU. [ ... ] An impressive project, anyway. it would have been impressive if I'd ever gotten it running. I had 2 MB of Memorex 3rd party static RAM memory out of IBM 370's at work that were scrapped. I was going to build an interface between that memory and the 32-bit CPU, which would have allowed me to actually run a program on the thing. But, the microcoding was a total nightmare, partly because the tools I had were a bit primitive. It took me a couple days to write the code to do the simplest operations, like add 2 numbers together and write the result in another register. The last thing I did was get a simple 32x32 - 64 bit multiply working. Next would have been divide, and I think that's about where the project stopped. O.K. About where it started to get really complex -- especially with primitive development tools. Then, it became possible to buy a DEC MicroVAX-II CPU piece by piece from brokers, and I never looked back! I still pull out the huge wire-wrapped boards for visitors to marvel at. I moved from the Altair 680b to the SWTP 6800, and then the SWTP 6809, (the last finally running with DOS-69 and OS-9 at the flick of a switch) before I started picking up Sun workstations and servers, starting with a Sun 2/120, and up through a current pair of Sun Blade 1000s and a Sun Fire 280R. I got a SGI Iris 2020 off the loading dock at work. It almost booted up, you could look around in the file system, etc. I got some help on the net and determined the graphics engine was bad, and bought all the boards out of a German guy's system for $100. His graphics engine worked, and the thing came up and ran their OS and nifty demos like the "flight simulator". It ran for about 2 years and then the graphics engine blew again. I sold all the guts for $200 to a broker. This machine was so far beyond obsolete it wasn't funny. 68020, I think. Hmm ... Well, I went through the 68000 (on the Cosmos CMS-16/UNX), then the 68010 (AT&T Unix-PC followed by Sun 2/120) before I finally got to the 68020 with the Sun-3 family. My VAX just died this year, after 20 years of operation, and a number of upgrades. It is also mighty far out of date, 0.9 MIPS, 4 MB of memory. I have a friend who might have been able to sell you the parts to get it running again. But he strips machines and sells parts to dealers, so the prices would probably not be too friendly. :-) I had one last application running on it for the last 7 years, an energy/environment monitoring system that has a couple LCD displays around the house that show time, inside and outside temp, humidity, etc. and also logs a whole bunch of info on furnace and air cond operation to a file every 15 seconds. I finally migrated the code and interface over to my server PC. Every night it summarizes the day's data. Used to take 3 minutes on the VAX while the displays froze. On the PC it takes 0.7 seconds, so the clock display never misses a beat. Isn't it amazing how much faster today's systems are. I tend to forget -- until I have to dig up the older ones to extract something for someone -- in particular the AT&T Unix-PC/7300/3B1, which was 10 MHz 68010. It seemed pretty fast compared to the v7 unix on the 8MHz 68000, but now that I am used to Ultra-SPARCs that is a different matter. Out of curiosity -- were you running VMS or a unix on the VAX? Enjoy, DoN. -- Email: | Voice (all times): (703) 938-4564 (too) near Washington D.C. | http://www.d-and-d.com/dnichols/DoN.html --- Black Holes are where God is dividing by zero --- |
#28
Posted to rec.crafts.metalworking
|
|||
|
|||
Your worst project?
On Sun, 25 Nov 2007 10:09:28 -0500, Stormin Mormon wrote:
I didn't know roofs from what, and made a 12 - 12 pitch, which turned out to be terrifying for nailing on the shingles. It's even more fun on a cold windy winter day, in firefighting gear, working on a chimney fire. Wait, did I say "more"? |
#29
Posted to rec.crafts.metalworking
|
|||
|
|||
Your worst project?
Jon Elson wrote:
Wes wrote: Where have you been buying your spotting ink at? I bought that at Dapra, but they have a $50 minimum, and the dye was only $12, so I had to buy some other stuff. There may be other distributors without minimums or with other stuff you need, like MSC, KBC, Travers, etc. Okay thanks. I bought some once from a place in MI over the web and thought I'd just drop by on the way from picking up a 12" RT and get more to save shipping. Well I had the gps coordinates and address but never found the place. One of those areas where roads appear and disappear. I wish I had the foresight to have written the phone number down. The place that looked closest was a developement with $1M+ homes where names on brick mailboxes were verboten. I later got a bottle of blue Canode at Cummins Industrial, no idea why they had it, but they had several cases hidden in a pile of stuff in the back. One of our local metalworking group members spotted the stuff there. I found a deal to good to be true. 3 pints for 4 or 5 bucks each on the web. Ordered it and never recieved it, got charged or recieved a sorry we are out. Sorry about your back and the next time my uncle makes observations on my shop conditions, I'm showing him your picture Ahh, it gets bad for a while (the junk that is), then a big project develops, and a mad cleanup has to be done. There are a few piles of stuff that are hard to get into, but that entire area in the photo has been totally rearranged. At the right edge were where I had shelving units arranged like library stacks, wasting a lot of space in the aisles. I calculated I would only give up one rack if I lined the walls with the shelves, opening up a HUGE area, where my surface mount pick and place machine now sits. See http://jelinux.pico-systems.com/CSM84.html for awful pictures and story. But, that was NOT one of my worst projects, but most successful, so I couldn't talk about it in the original response. Is that what I would call a PCB board stuffer? Nice stand btw. Thanks, I think it is pretty cool, too. Looks like your knees don't beat into it compared to a rectangular stand. How much was the freight on that big rock and what were you scraping? Wes |
#30
Posted to rec.crafts.metalworking
|
|||
|
|||
Your worst project?
On Sat, 24 Nov 2007 22:55:47 -0600, Jon Elson
wrote: DoN. Nichols wrote: On 2007-11-24, Jon Elson wrote: Another insane project was building a 32-bit bit-slice computer. The main CPU section was built on two hand-made wire-wrap boards about 14" square. It had 16 K words of 96-bit wide control store for the microcode. Interesting. I remember considering making a Motorola 6800 CPU from 2-bit bit-slice modules (for a hoped increase in speed), but never got around to starting that project. Lots of wire-wrapped things with 6800, 6802 and 6809 CPUs. Yeesh, that was the Signetics/Intel 3002 series, with their insane local branching scheme, where your program listing had to be a 2D grid, with routines writhing all over the map like snakes! I actually got it running at the blinding rate of 8 MHz for 2-register operations and 6 MHz for 3-register. Pretty good for wire-wrapped. I wonder how much it could have been boosted by more careful design of the routing of the signals? Not much. This was really old-school Schottky TTL, there was a limit on how much they could put in one chip without thermal problems. The registers were external to the ALU chips, and you had to decode the register addresses. I could have made it un faster with faster register chips, but they would run even hotter, and be a lot less capable. The AMD register chips had 3 ports, 2 for reading one for writing, and there wasn't much alternative. 55 ns access time, I seem to recall, sounded blindingly fast at the time! I wrote an emulator in BASIC and a macro assembler for it, and had a pretty sophisticated (for the time) download and diagnostic system for it that ran on a Z-80 system with S-100 bus and PC/M. (Is that the right OS for the old S-100 systems?) Close -- CP/M. Also OS9. Ran well on 6809 based systems. True multi-user multi-tasking on a pico-power system. (I have OS9 for Radio Shack CoCo) Yes, of course, how could I have forgotten that. I spent a LOT of time working with it, even rigged up a VERY early Memorex 10 MB Winchester drive to it, also has a 12" vector-writing CRT with a light pen, and a Honeywell 600 LPM drum printer, also 800 BPI 9-track mag tape for backup. I was going to implement a 32-bit microprogrammed computer with it, based loosely on the IBM System/360, and then have to adapt an OS to run on it. Well, I got bogged down in microcode, and never got anywhere NEAR finishing the thing. An impressive project, anyway. it would have been impressive if I'd ever gotten it running. I had 2 MB of Memorex 3rd party static RAM memory out of IBM 370's at work that were scrapped. I was going to build an interface between that memory and the 32-bit CPU, which would have allowed me to actually run a program on the thing. But, the microcoding was a total nightmare, partly because the tools I had were a bit primitive. It took me a couple days to write the code to do the simplest operations, like add 2 numbers together and write the result in another register. The last thing I did was get a simple 32x32 - 64 bit multiply working. Next would have been divide, and I think that's about where the project stopped. Then, it became possible to buy a DEC MicroVAX-II CPU piece by piece from brokers, and I never looked back! I still pull out the huge wire-wrapped boards for visitors to marvel at. I moved from the Altair 680b to the SWTP 6800, and then the SWTP 6809, (the last finally running with DOS-69 and OS-9 at the flick of a switch) before I started picking up Sun workstations and servers, starting with a Sun 2/120, and up through a current pair of Sun Blade 1000s and a Sun Fire 280R. I got a SGI Iris 2020 off the loading dock at work. It almost booted up, you could look around in the file system, etc. I got some help on the net and determined the graphics engine was bad, and bought all the boards out of a German guy's system for $100. His graphics engine worked, and the thing came up and ran their OS and nifty demos like the "flight simulator". It ran for about 2 years and then the graphics engine blew again. I sold all the guts for $200 to a broker. This machine was so far beyond obsolete it wasn't funny. 68020, I think. My VAX just died this year, after 20 years of operation, and a number of upgrades. It is also mighty far out of date, 0.9 MIPS, 4 MB of memory. I had one last application running on it for the last 7 years, an energy/environment monitoring system that has a couple LCD displays around the house that show time, inside and outside temp, humidity, etc. and also logs a whole bunch of info on furnace and air cond operation to a file every 15 seconds. I finally migrated the code and interface over to my server PC. Every night it summarizes the day's data. Used to take 3 minutes on the VAX while the displays froze. On the PC it takes 0.7 seconds, so the clock display never misses a beat. Jon -- Posted via a free Usenet account from http://www.teranews.com |
#31
Posted to rec.crafts.metalworking
|
|||
|
|||
Your worst project?
On Sun, 25 Nov 2007 00:01:59 +0000, Mark Rand
wrote: On Thu, 22 Nov 2007 23:01:12 -0600, Ignoramus689 wrote: What was the most ill-conceived, unsuccessful, and worthless/expensive DIY style project that you undertook (I would say without counting any injuries as they could outweigh everything else)? I'm afraid that it's got to be listening to my neighbour when he suggested that we could clean up the corners of the pit that we had excavated for under my workshop, by driving the mini-backhoe into said pit (water table is very high in my garden). The result cost me a week's work about $3000 and a lot of stress:- http://www.test-net.com/workshop/day6.html The pit does the job it was intended for, but is neither as big or as deep as I had planned. If I were to do the job again under similar conditions I would dig out trenches and immediately fill them with concrete and rebar before the ground had a chance to move. Once the concrete was hardened I would excavate the ground from the centre section, pumping as necessary to control water ingress. Mark Rand RTFM My cousins use that technique all the time. Pour a concrete ring, sink it, excavate, pour more on top, keep going. My middle son just started working for them and really likes it. I think and hope he's found something worthwhile. Here's their website showing the technique in use. http://www.peltierbros.com/job_sites.htm Pete Keillor |
#32
Posted to rec.crafts.metalworking
|
|||
|
|||
Your worst project?
On Sat, 24 Nov 2007 20:33:17 -0600, Ignoramus11731
wrote: On 2007-11-25, SteveB wrote: "Ignoramus11731" wrote http://www.test-net.com/workshop/day6.html Mark, of all bad projects mentioned here, yours is the most spectacular. If anyone has not yet seen the pictures, it is highly recommended to take a look!!! i It's got my vote. It hurts just to LOOK at the pictures. Musta been some week. My condolences to your wife. Same here. I also appreciate Mark sharing these pictures with us. It must have hurt! i I think that the feeling after getting that mini-backhoe our of the pit was one of the biggest rushes of my life. I had been seriously considering demolishing the garage to allow access for a full size backhoe or 50 ton crane, but in the end we managed it with a 5 ton Tirfor winch with one end attached to the axle of the dumper truck. I had buried the wheels of the dumper in the ground up to axle level to give some traction and was relying on 2 bights of 1/2" rope to break before the axle broke, it did a couple of times. The sense of relief when the backhoe got out of the mire was incredible, we were dancing around in extasy. There were pictures, but I lost them in an un-backed up server crash, That'll teach me. Only took a day to pressure-wash all of the mud out from the backhoe. The workshop Is still work in progress. I WILL get the windows done next year and I will get the three phase wiring done by Christmas. Fed from an invertor, for now, but eventually from the utility. I'm now officially famous. I'm on Google Earth and live.com (it's the white trapezoidal building) :- http://maps.google.co.uk/maps?t=h&hl...1878&z=19&om=1 http://maps.live.com/default.aspx?v=...6660&encType=1 If I had my time again I'd still do it. But I'd do it bigger and better :-) Mark Rand RTFM |
#33
Posted to rec.crafts.metalworking
|
|||
|
|||
Your worst project?
On Sun, 25 Nov 2007 15:19:41 -0500, Pete Keillor
wrote: http://www.test-net.com/workshop/day6.html The pit does the job it was intended for, but is neither as big or as deep as I had planned. If I were to do the job again under similar conditions I would dig out trenches and immediately fill them with concrete and rebar before the ground had a chance to move. Once the concrete was hardened I would excavate the ground from the centre section, pumping as necessary to control water ingress. Mark Rand RTFM My cousins use that technique all the time. Pour a concrete ring, sink it, excavate, pour more on top, keep going. My middle son just started working for them and really likes it. I think and hope he's found something worthwhile. Here's their website showing the technique in use. http://www.peltierbros.com/job_sites.htm Pete Keillor 20/20 hindsight time. That's the way to do it :-). Maybe in the next life or after I win a lottery. The important thing to tell the children is "don't ever buy a house on clay soil near the bottom of a hill". If they get that bit right, they can experiment with shed building as an art form :-) Mark Rand RTFM |
#34
Posted to rec.crafts.metalworking
|
|||
|
|||
Your worst project?
I didn't know roofs from what, and made a 12 - 12 pitch, which turned out
to be terrifying for nailing on the shingles. http://home.comcast.net/~glyford/shed/shed.htm and scroll 3/5 of the way down. http://home.comcast.net/~glyford/shed/Shed-06.jpg http://home.comcast.net/~glyford/shed/Shed-roof09.jpg A contractor friend showed me how to make the staging and loaned me the roof jacks. Without them, I'd have spent a lot of wasted motion moving ladders back and forth. The other trick I've seen is a bar that mounts to a ladder that then lays flat on the roof, and the bar hooks over the ridge... I was talked into making it 10x12 by the board of health, who didn't want to hassle with a permit for a mere shed. If I had to do it again, I'd say "heck with that!" and make it at least twice as big. Second thing I'd do is not have the roof drip water in front of the doors that don't ever face the sun. I threw cheap gutters on it this fall, but I'm pessimistic that will help much. --Glenn Lyford |
#35
Posted to rec.crafts.metalworking
|
|||
|
|||
Your worst project?
On Sun, 25 Nov 2007 00:01:59 +0000, Mark Rand
wrote: On Thu, 22 Nov 2007 23:01:12 -0600, Ignoramus689 wrote: What was the most ill-conceived, unsuccessful, and worthless/expensive DIY style project that you undertook (I would say without counting any injuries as they could outweigh everything else)? I'm afraid that it's got to be listening to my neighbour when he suggested that we could clean up the corners of the pit that we had excavated for under my workshop, by driving the mini-backhoe into said pit (water table is very high in my garden). The result cost me a week's work about $3000 and a lot of stress:- http://www.test-net.com/workshop/day6.html Ouch! Now you can see why getting more than one opinion on your idea and the implementation can be a good thing... The pit does the job it was intended for, but is neither as big or as deep as I had planned. If I were to do the job again under similar conditions I would dig out trenches and immediately fill them with concrete and rebar before the ground had a chance to move. Once the concrete was hardened I would excavate the ground from the centre section, pumping as necessary to control water ingress. That's a small and odd-shaped lot - I can see why you wanted to fill every available square centimeter... No, the nifty trick would have been a small crane with a hydraulic vibratory pile driver, and some corrugated sheet steel piling - it's just like driving those corrugated nails with a palm nailer, only bigger. And the edges of the pile have folded grooves to interlock. http://www.dot.ca.gov/hq/esc/constru...eet_piling.pdf I've seen them turn sandy running soil that is impossible to excavate into a nice square pit for the fuel tanks at a service station in a half day. They formed and poured a concrete bathtub inside the piles. Pull the piles, drop in the new fiberglass storage tanks and backfill with pea gravel. And the next time they go to replace the tanks it'll go easy and simple. You would have to clear out all the tree stumps and "stuff" out of the backyard first, then pull out the fences and make darned sure there aren't any underground utility lines there. The crane drives the sheet piling just inside of the side and rear property lines, and you can either drive it flush and leave it in permanently, or leave it proud and pull it after the basement walls set before building on top. Dig the pit and place compacted gravel, place rebar and forms and pour the walls and footings. -- Bruce -- |
#36
Posted to rec.crafts.metalworking
|
|||
|
|||
Your worst project?
Good input.
Cummings Industry - are they still part of Cummings Truck depots where they rebuild the tractors that drag long trailers over the country. Martin Martin H. Eastburn @ home at Lions' Lair with our computer lionslair at consolidated dot net TSRA, Life; NRA LOH & Patron Member, Golden Eagle, Patriot's Medal. NRA Second Amendment Task Force Charter Founder IHMSA and NRA Metallic Silhouette maker & member. http://lufkinced.com/ Jon Elson wrote: Martin H. Eastburn wrote: That nasty Red Canode spotting dye - Now I understand. Oh, the Canode isn't bad at all, it washes off skin real easy. It doesn't wash off clothes as well, but the Prussian Blue NEVER washes off anything! I have clothes that must have been washed 100+ times, and the blue is still there. The blue on your skin comes off because you grow new skin! Jon |
#37
Posted to rec.crafts.metalworking
|
|||
|
|||
Your worst project?
I had hard sector floppy version of CP/M on my 8080B from Altair.
I had gotten it from Lifeboat and it was on soft sector. But knowing the hardware I could copy soft to hard and viola. Config time then! I had Forth as well and naturally Cobol, and extended Basic, and Fortran. All this on the 8080 and it ran just fine. I created Fortran routines for a company using larger mini machines. Nice to have home computing. This was in the latter 70's. By Mid 80 the 8088 IBM PC floppy and Floppy/HD came out. The AT was later an 8086 machine along with other business models. Martin H. Eastburn @ home at Lions' Lair with our computer lionslair at consolidated dot net TSRA, Life; NRA LOH & Patron Member, Golden Eagle, Patriot's Medal. NRA Second Amendment Task Force Charter Founder IHMSA and NRA Metallic Silhouette maker & member. http://lufkinced.com/ NoOne N Particular wrote: Close -- CP/M. The PC term did not exist until IBM started using it for their initial 8086-based system, IIRC. It was used on their 8088 based computer. Wayne |
#38
Posted to rec.crafts.metalworking
|
|||
|
|||
Your worst project?
DoN. Nichols wrote:
Jon ELson wrote: My VAX just died this year, after 20 years of operation, and a number of upgrades. It is also mighty far out of date, 0.9 MIPS, 4 MB of memory. I have a friend who might have been able to sell you the parts to get it running again. But he strips machines and sells parts to dealers, so the prices would probably not be too friendly. :-) Either the hard drive or the 3rd party controller has died, or the drive cables got a bad connection. This was a 1 GB 8" hard drive I literally pulled out of the dumpster and was astounded it worked for 5+ years. I just haven't had the need to get into it to try to get it running again. I was in the process of pulling the files off it. Some are for historical interest, some are daily environmental data that is only of a little use. I have much of the data on mag tapes, but don't have a tape drive hooked to the PC. I have a Pertec formatter to SCSI adaptor that might work for that. Again, haven't gotten around to fooling with it. Out of curiosity -- were you running VMS or a unix on the VAX? VMS. I was a card-carrying Unix hater for years. I tried out Unix-derived systems starting in 1976, and was supremely unimpressed, time after time. I cloned a National Semi 32016 system that I talked a department at work to buy, running Genix, and used it for a while. (My clone had slow memory on it that made it quite a bit worse than the bought machine.) It was spectacularly slow, but it worked for some of the stuff I was doing. I ran it for a year, I guess, back in the mid 80's. I tried to write a printer driver for it for my salvaged Versatec electrostatic printers, and it worked OK in character mode, but it was WAY too slow in graphics (raster) mode, and took 10 minutes or something per page. I just didn't have the knowledge to hack a driver properly, I think it was allocating and freeing storage one byte at a time for the print FIFO. Then, finally, Linux came along, and while it still had the taint of C and unix commands, which grew like topsy in typical hacker form, a lot of improvements have been made. This is the first Unix-derived system I used that ran X, maybe that is the difference. Or, maybe it is the first system that I made the move to write in C, rather than trying to use historical programming languages like FORTRAN and Pascal with poorly-done translators or hobby-level compilers. (Metalworking content: The way I got dragged into Linux was through the EMC project and I got on board as the second outside user (outside NIST, that is) in 1997. I had it running my Bridgeport in 1998. Maybe it was having a real, complete, running project on Linux that got me inside, and learning how to compile, use make, emacs, Tk/Tcl, and etc.) Linux has come a long way in 10 years, too! Jon |
#39
Posted to rec.crafts.metalworking
|
|||
|
|||
Your worst project?
On 2007-11-26, Martin H. Eastburn wrote:
I had hard sector floppy version of CP/M on my 8080B from Altair. Hmm ... wasn't that machine called the 8800B instead? I had gotten it from Lifeboat and it was on soft sector. But knowing the hardware I could copy soft to hard and viola. Config time then! Nice trick. Some controllers would only work with soft sectored disks -- if the controller didn't see an ID sector, it would give up. The hard sectors got more data on the disk -- but you lost flexibility in sector size. I remember having problems with the distribution floppy disks for OS/9, and having to copy them to other disks (It turned out that my only double-sided 5.25" floppy was suffering from a dying (and massively overloaded) set of spindle bearings. They had used flanged bearings, but ball and not designed for axial loads, but the pulley end of the shaft was secured by a screw and washer into the end of the shaft, compressing the bearings seriously, and then locked with Glyptal. I got some replacement bearings and turned a spacer sleeve to go between the inner races to keep the load down to a reasonable level, and that drive became usable again. In the meanwhile, the copies were done on a track-by-track basis, and wound up totally scrambled because of different interleave. I had to figure out how to unscramble the sectors before I could load OS-9 into the system -- from the 8" floppies which worked, not the single double-sided 5.25" one which cogged and thus changed the speed enough so the data was unreadable. I had Forth as well and naturally Cobol, and extended Basic, and Fortran. All this on the 8080 and it ran just fine. The FORTRAN for the SWTP 6800 with SSB DOS-68 never worked for me for whatever reason. And no COBOL either. Lots of versions of BASIC, including (later) ones with good random file access support, when DOS-68 got up to a version which could handle that. I created Fortran routines for a company using larger mini machines. Nice to have home computing. This was in the latter 70's. By Mid 80 the 8088 IBM PC floppy and Floppy/HD came out. The AT was later an 8086 machine along with other business models. Wasn't the AT based on the 80286, not the 8086? Yes, I agree that the original PC was on the 8088 not the 8086. And there *was* an 8088 based CP/M for the original PCs, but it would not work on anything from 80286 on up. :-) I had one to play with for a while. (Actually, I probably still have it somewhere.) Enjoy, DoN. -- Email: | Voice (all times): (703) 938-4564 (too) near Washington D.C. | http://www.d-and-d.com/dnichols/DoN.html --- Black Holes are where God is dividing by zero --- |
#40
Posted to rec.crafts.metalworking
|
|||
|
|||
Your worst project?
On 2007-11-26, Jon Elson wrote:
DoN. Nichols wrote: Jon ELson wrote: My VAX just died this year, after 20 years of operation, and a number of upgrades. It is also mighty far out of date, 0.9 MIPS, 4 MB of memory. I have a friend who might have been able to sell you the parts to get it running again. But he strips machines and sells parts to dealers, so the prices would probably not be too friendly. :-) Either the hard drive or the 3rd party controller has died, or the drive cables got a bad connection. This was a 1 GB 8" hard drive I literally pulled out of the dumpster and was astounded it worked for 5+ years. Was this a genuine DEC drive, or a third-party drive? I used to work with 1GB 8" drives with SMD format cables from the controller cards on Solbourne rack-mount systems running variants of SunOs 4.1.X at the time. They shut down computer making about the time of the move to Solaris, though I still have a couple of Solbourne desktop machines, which were faster than the SS-2s of the same period. They are now retired, as newer machines are so *much* faster. :-) Unfortunately, the 1GB SMB 8" drives moved into the classified area and were thus "contaminated" with classified data, so they could never be thrown out and put to private use. Instead, if they ever get fully retired, they need to be slagged or otherwise destroyed. My first v7 unix system wound up running on Fujitsu M2312K drives, 8", and 84 MB with the SMD interface. Of course, that system is also fully retired by now -- but I learned a lot from it. :-) I just haven't had the need to get into it to try to get it running again. I was in the process of pulling the files off it. Some are for historical interest, some are daily environmental data that is only of a little use. I have much of the data on mag tapes, but don't have a tape drive hooked to the PC. I have a Pertec formatter to SCSI adaptor that might work for that. Again, haven't gotten around to fooling with it. So the 8" drive was SCSI, not SMD? Out of curiosity -- were you running VMS or a unix on the VAX? VMS. I was a card-carrying Unix hater for years. I tried out Unix-derived systems starting in 1976, and was supremely unimpressed, time after time. While I took to unix very happily -- through the OS-9 path. I've never used VMS, but the flavor of the commands which I have seen (and the ftp format needed to get things from the original Simtel-20, which was a DecSystem 20, IIRC) kept me convinced that I would not like it. :-) I cloned a National Semi 32016 system that I talked a department at work to buy, running Genix, and used it for a while. Hmm ... I've got a couple of Tektronix 6130s -- 32016 based, with a BSD 4.2 flavor of unix. (My clone had slow memory on it that made it quite a bit worse than the bought machine.) It was spectacularly slow, but it worked for some of the stuff I was doing. I ran it for a year, I guess, back in the mid 80's. I tried to write a printer driver for it for my salvaged Versatec electrostatic printers, and it worked OK in character mode, but it was WAY too slow in graphics (raster) mode, and took 10 minutes or something per page. I just didn't have the knowledge to hack a driver properly, I think it was allocating and freeing storage one byte at a time for the print FIFO. Hmm ... SunOs 4.1.x came with a Versatec driver as one of the standard ones. I just never had the printer to use with it. :-) (And I did write to a Versatec from a CDC 6600 long ago, writing some 3D view graphics files -- and I was not impressed with the quality -- just the length of plot which could come out of it. :-) Then, finally, Linux came along, and while it still had the taint of C and unix commands, which grew like topsy in typical hacker form, a lot of improvements have been made. I've never really seen a linux that I like. I have been really happy with both the old SunOs 4.1.x (BSD flavored) and the later versions of Solaris -- especially Solaris 10, which you can download for free from Sun's site. I also like OpenBSD for systems which are going to be exposed to the outside net, though less so for workstations. They make great firewalls, however -- and on just about any platform you have around. :-) This is the first Unix-derived system I used that ran X, maybe that is the difference. Well ... most of my earlier unix machines had no GUI, or in the case of the AT&T Unix-PC/7300/3B1, there was a GUI, but a rather klugey one. The first X11 that I used was on the Sun 2/120, and on from there continuing. Or, maybe it is the first system that I made the move to write in C, rather than trying to use historical programming languages like FORTRAN and Pascal with poorly-done translators or hobby-level compilers. My first serious work in C was on OS-9, which did have a real C compiler, unlike the Tiny C variants on the DOS-68 systems. By the time I got my v7 unix box I was quite at home with C. (Metalworking content: The way I got dragged into Linux was through the EMC project and I got on board as the second outside user (outside NIST, that is) in 1997. I had it running my Bridgeport in 1998. Maybe it was having a real, complete, running project on Linux that got me inside, and learning how to compile, use make, emacs, Tk/Tcl, and etc.) Linux has come a long way in 10 years, too! O.K. You got into EMC rather early allright. Are you using the Servo-to-go card and servos, or are you using steppers? Enjoy, DoN. -- Email: | Voice (all times): (703) 938-4564 (too) near Washington D.C. | http://www.d-and-d.com/dnichols/DoN.html --- Black Holes are where God is dividing by zero --- |
Reply |
|
Thread Tools | Search this Thread |
Display Modes | |
|
|
Similar Threads | ||||
Thread | Forum | |||
Just when you think we are the worst... | Woodworking | |||
Your worst bodge. | UK diy | |||
MAY THE WORST MAN WIN ! | Woodworking | |||
Worst Tools | UK diy |