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Metalworking (rec.crafts.metalworking) Discuss various aspects of working with metal, such as machining, welding, metal joining, screwing, casting, hardening/tempering, blacksmithing/forging, spinning and hammer work, sheet metal work. |
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#1
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oxy-a cutting torch questions!
Guys/gals:
I recently bought a heavier-duty (used) torch to replace one that I gaot in a starter kit. That original one would light just fine, but then would make a loud pop and go out when you ramped up the O2 to achieve a neutral flame. The new torch is doing exactly the same thing! I have a trio of questions: 1) is this "blowback"? Based on my reading, I believe it may be. 2) could this be caused by low pressure on both regulators? My O2 regulator (again - cheap, starter-kit stuff) doesn't want to go much over "5" - it gets really hard to turn. Thus, I just use 5, and tone down the acetylene accordingly...around 3... 3) if this is the possible cause, can anything be done to fix this regulator? I haven't torn it down, and I know better than to oil it...what else can I do? Please bear in mind: I am a beginner, and money is something of an object. I intend to upgrade this gear in the future, but am looking for at least a short-term solution! Thanks in advance! |
#2
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oxy-a cutting torch questions!
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#3
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oxy-a cutting torch questions!
On Sep 13, 11:06 am, "*" wrote:
wrote in article .com... Guys/gals: I recently bought a heavier-duty (used) torch to replace one that I gaot in a starter kit. That original one would light just fine, but then would make a loud pop and go out when you ramped up the O2 to achieve a neutral flame. The new torch is doing exactly the same thing! I have a trio of questions: 1) is this "blowback"? Based on my reading, I believe it may be. 2) could this be caused by low pressure on both regulators? My O2 regulator (again - cheap, starter-kit stuff) doesn't want to go much over "5" - it gets really hard to turn. Thus, I just use 5, and tone down the acetylene accordingly...around 3... 3) if this is the possible cause, can anything be done to fix this regulator? I haven't torn it down, and I know better than to oil it...what else can I do? Please bear in mind: I am a beginner, and money is something of an object. I intend to upgrade this gear in the future, but am looking for at least a short-term solution! Thanks in advance! If you cannot keep equipment that has the danger potential of oxy-acetylene in good repair, perhaps you should not own it or attempt to use it! A small cutting torch can run in the range of 5 p.s.i acetylene and 25 p.s.i. oxygen. You need to run higher oxygen pressures to provide the "blow" for cutting. A small cutting tiorch and its tanks also has the potential of blowing up a fairly large building if not used correctly!- Hide quoted text - - Show quoted text - Real nice, friendly response! My gear is NEW, and has been like this since day one. Thanks so much for making assumptions about me! Tell me though - when a person who comes out and says plainly that he is a beginner and asks for advice, should you first tell him to no own or operate it? Way to support the new guys! I'll be sure to forward this to the frequent poster to this board that recommended me here - he'll be pleased to hear about these "friendly" people he plays with. |
#4
Posted to rec.crafts.metalworking
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oxy-a cutting torch questions!
On Sep 13, 3:44 pm, wrote:
Guys/gals: I recently bought a heavier-duty (used) torch to replace one that I gaot in a starter kit. That original one would light just fine, but then would make a loud pop and go out when you ramped up the O2 to achieve a neutral flame. The new torch is doing exactly the same thing! I have a trio of questions: 1) is this "blowback"? Based on my reading, I believe it may be. 2) could this be caused by low pressure on both regulators? My O2 regulator (again - cheap, starter-kit stuff) doesn't want to go much over "5" - it gets really hard to turn. Thus, I just use 5, and tone down the acetylene accordingly...around 3... 3) if this is the possible cause, can anything be done to fix this regulator? I haven't torn it down, and I know better than to oil it...what else can I do? Please bear in mind: I am a beginner, and money is something of an object. I intend to upgrade this gear in the future, but am looking for at least a short-term solution! Thanks in advance! It would be helpful if you could have some knowledgeable person look at your gear. When you screw down on an oxygen regulator you are working against a spring. So it gets harder to turn, but should not get really hard to turn. You might say where you are and there might be someone close to you. You might also unscrew the adjusting screw and see if you can see a reason why it gets hard. The thread on the adjusting screw does not get exposed to 100% oxygen. I would not advocate using oil on it, but I might use a little graphite on it. I think your problem is that the gas is not coming out fast enough. So the flame gets inside the torch. This is more likely to happen with a large tip installed on your torch. Usually the tip sold with the torch is bigger than you want for cutting 1/4 and smaller thickness metal. So you might consider buying a smaller tip. You could take your regulator and torch to your friendly welding suppply store sometime when business is slow and talk to the personnel there. They usually are helpful if there is not another customer waiting to be served. Dan |
#5
Posted to rec.crafts.metalworking
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oxy-a cutting torch questions!
wrote in message oups.com... Guys/gals: I recently bought a heavier-duty (used) torch to replace one that I gaot in a starter kit. That original one would light just fine, but then would make a loud pop and go out when you ramped up the O2 to achieve a neutral flame. The new torch is doing exactly the same thing! I have a trio of questions: 1) is this "blowback"? Based on my reading, I believe it may be. 2) could this be caused by low pressure on both regulators? My O2 regulator (again - cheap, starter-kit stuff) doesn't want to go much over "5" - it gets really hard to turn. Thus, I just use 5, and tone down the acetylene accordingly...around 3... 3) if this is the possible cause, can anything be done to fix this regulator? I haven't torn it down, and I know better than to oil it...what else can I do? Please bear in mind: I am a beginner, and money is something of an object. I intend to upgrade this gear in the future, but am looking for at least a short-term solution! Thanks in advance! Using faulty regulators is a good way to start a fire or get yourself hurt. Have you considered that it might work better if the gauges were working right? Get the gauges overhauled. After that, use 3# acetylene and from 10# to 20# of oxygen depending on thickness. The popping is because you have too much oxygen coming out, or you are too close to the workpiece. Or your regulator is ready to blow. You're playing with dynamite here. Don't mess with broken equipment. Steve (welding since 1974) |
#6
Posted to rec.crafts.metalworking
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oxy-a cutting torch questions!
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#7
Posted to rec.crafts.metalworking
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oxy-a cutting torch questions!
On Sep 13, 11:06 am, "*" wrote:
wrote in article .com... Guys/gals: I recently bought a heavier-duty (used) torch to replace one that I gaot in a starter kit. That original one would light just fine, but then would make a loud pop and go out when you ramped up the O2 to achieve a neutral flame. The new torch is doing exactly the same thing! I have a trio of questions: 1) is this "blowback"? Based on my reading, I believe it may be. 2) could this be caused by low pressure on both regulators? My O2 regulator (again - cheap, starter-kit stuff) doesn't want to go much over "5" - it gets really hard to turn. Thus, I just use 5, and tone down the acetylene accordingly...around 3... 3) if this is the possible cause, can anything be done to fix this regulator? I haven't torn it down, and I know better than to oil it...what else can I do? Please bear in mind: I am a beginner, and money is something of an object. I intend to upgrade this gear in the future, but am looking for at least a short-term solution! Thanks in advance! If you cannot keep equipment that has the danger potential of oxy-acetylene in good repair, perhaps you should not own it or attempt to use it! You fool, That is why he was asking the questions. A small cutting torch can run in the range of 5 p.s.i acetylene and 25 p.s.i. oxygen. You need to run higher oxygen pressures to provide the "blow" for cutting. A small cutting tiorch and its tanks also has the potential of blowing up a fairly large building if not used correctly! |
#8
Posted to rec.crafts.metalworking
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oxy-a cutting torch questions!
wrote in message oups.com... Guys/gals: I recently bought a heavier-duty (used) torch to replace one that I gaot in a starter kit. That original one would light just fine, but then would make a loud pop and go out when you ramped up the O2 to achieve a neutral flame. The new torch is doing exactly the same thing! I have a trio of questions: 1) is this "blowback"? Based on my reading, I believe it may be. 2) could this be caused by low pressure on both regulators? My O2 regulator (again - cheap, starter-kit stuff) doesn't want to go much over "5" - it gets really hard to turn. Thus, I just use 5, and tone down the acetylene accordingly...around 3... 3) if this is the possible cause, can anything be done to fix this regulator? I haven't torn it down, and I know better than to oil it...what else can I do? Please bear in mind: I am a beginner, and money is something of an object. I intend to upgrade this gear in the future, but am looking for at least a short-term solution! Thanks in advance! When the flame blows out with a loud "crack," the problem is usually too high of oxygen pressure, not too low. (The other common cause is crud in the tip...) What bothers me is exactly what the "5" you are seeing on the gauge means. Is this "5" near the bottom of the gauge's range or up closer to the middle? This is a little off the wall, but everything you are observing would make sense if the gauge is metric and is marked in hundreds of kilopascals. 500 kPa is about 70 psi. (The other obvious possibility is that your gauge is defective...). But this would account for blowing the torch out and, if this is somewhere around the limit of the regulator, why it is getting tight. Try a couple things. Set the oxygen to around "2" on your gauge (or maybe a bit lower) and see if that works better. Or loosen the oxygen regulator completely and open the oxygen valve on the torch at least half way. Turn on the acetylene and light it off. Then raise the regulator pressure to see if you can get a proper neutral flame. If that works, note the gauge pressure. The result of this little experiment should give you some insight into the problem. Jerry |
#9
Posted to rec.crafts.metalworking
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oxy-a cutting torch questions!
On Thu, 13 Sep 2007 09:25:25 -0700, "SteveB"
wrote: wrote in message roups.com... Guys/gals: I recently bought a heavier-duty (used) torch to replace one that I gaot in a starter kit. That original one would light just fine, but then would make a loud pop and go out when you ramped up the O2 to achieve a neutral flame. The new torch is doing exactly the same thing! I have a trio of questions: 1) is this "blowback"? Based on my reading, I believe it may be. 2) could this be caused by low pressure on both regulators? My O2 regulator (again - cheap, starter-kit stuff) doesn't want to go much over "5" - it gets really hard to turn. Thus, I just use 5, and tone down the acetylene accordingly...around 3... 3) if this is the possible cause, can anything be done to fix this regulator? I haven't torn it down, and I know better than to oil it...what else can I do? Please bear in mind: I am a beginner, and money is something of an object. I intend to upgrade this gear in the future, but am looking for at least a short-term solution! Thanks in advance! Using faulty regulators is a good way to start a fire or get yourself hurt. Have you considered that it might work better if the gauges were working right? Get the gauges overhauled. After that, use 3# acetylene and from 10# to 20# of oxygen depending on thickness. The popping is because you have too much oxygen coming out, or you are too close to the workpiece. Or your regulator is ready to blow. You're playing with dynamite here. Don't mess with broken equipment. Steve (welding since 1974) Chinese torch? Chinese regulators? If so do yourself a favor and return it NOW. Spend a bit more and get decent equipment. -- Posted via a free Usenet account from http://www.teranews.com |
#10
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oxy-a cutting torch questions!
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#11
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oxy-a cutting torch questions!
sparky wrote in article . com... On Sep 13, 11:06 am, "*" wrote: Please bear in mind: I am a beginner, and money is something of an object. I intend to upgrade this gear in the future, but am looking for at least a short-term solution! Thanks in advance! If you cannot keep equipment that has the danger potential of oxy-acetylene in good repair, perhaps you should not own it or attempt to use it! You fool, That is why he was asking the questions. He stated that money would be a problem in keeping it in good repair. I suggested that if he couldn't afford to spend the money to maintain it properly, then he might not be able to afford to keep it. What part did you miss? The term "short term solution" often translates to "temporary patch" which itself often extends from "temporary" to "permanent" as time goes by. |
#12
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oxy-a cutting torch questions!
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