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Metalworking (rec.crafts.metalworking) Discuss various aspects of working with metal, such as machining, welding, metal joining, screwing, casting, hardening/tempering, blacksmithing/forging, spinning and hammer work, sheet metal work. |
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#1
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We have an rural machine shed (100 amp single phase) mostly used to store
farm vehicles and also is our workshop where we have the mill, lathe, welder, etc. It is prone to power outages more and more these days and at we seem to be working in there everyday so it obviously becomes very inconvenient when the power is out. As it turns out, we are one of three properties in a rural area that has "easily tripped" power. We are always the first to lose power, and the last to get it back up. I'm not sure what they call it, but the part they always have to fix is on a power pole a few miles up the road from us, and it looks kind of like a paper clip. Anyways, usually the power flickers for a bit, then poof, it is off until they send a service truck out to repair it. So last month we bought a 7500 watt generator to make life smoother and at least keep the heat and lights on Here is where my question comes in. Some of the people around here say you can go to the breaker panel and turn off the main breaker (from the grid) and make a "cheater plug" to back-feed the breaker panel thru a 240volt outlet (of which we have several "welder" plugs that would be ideal for this). What are the thoughts of the group to do something like this? I understand it is a shortcut, but if one was sensible about it is this a viable temporary option over the "transfer switch" the local electrician wants 1000 bucks to install? Thanks in advance to all helpful posters, Ryan |
#2
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On Wed, 07 Jan 2004 15:10:15 GMT, "Ryan"
wrote: We have an rural machine shed (100 amp single phase) mostly used to store farm vehicles and also is our workshop where we have the mill, lathe, welder, etc. It is prone to power outages more and more these days and at we seem to be working in there everyday so it obviously becomes very inconvenient when the power is out. As it turns out, we are one of three properties in a rural area that has "easily tripped" power. We are always the first to lose power, and the last to get it back up. I'm not sure what they call it, but the part they always have to fix is on a power pole a few miles up the road from us, and it looks kind of like a paper clip. Anyways, usually the power flickers for a bit, then poof, it is off until they send a service truck out to repair it. So last month we bought a 7500 watt generator to make life smoother and at least keep the heat and lights on Here is where my question comes in. Some of the people around here say you can go to the breaker panel and turn off the main breaker (from the grid) and make a "cheater plug" to back-feed the breaker panel thru a 240volt outlet (of which we have several "welder" plugs that would be ideal for this). What are the thoughts of the group to do something like this? I understand it is a shortcut, but if one was sensible about it is this a viable temporary option over the "transfer switch" the local electrician wants 1000 bucks to install? Thanks in advance to all helpful posters, Ryan A bad idea Ryan. Way bad. You can buy and install your own transfer switch for lots less than $1000.00 if you are able to wire up a plug. My neighbor wired his up the cheater way. I told him this is really stupid, someone could get shocked. Months later, he is at work and his wife calls me to start the generator because the lights were flickering and she wanted to be ready. When I got there the cheater cord was not plugged in to the generator. She said it wouldn't fit. I looked at the end and one prong was bent in a little. I grabbed this prong to bend it back and got one hell of a jolt. Seems she had already plugged the other end into the 220 volt receptacle on the panel. I should have checked but it didn't occur to me that anyone would plug the cord in when there was power. If she had been able to get that plug into the generator it would have ruined it. I could have been killed by stupidly grabbing a prong that I assumed was dead. And I know better. My neighbor's wife doesn't. And my neighbor had told his wife how to hook everything up. She just didn't get it. And if the power is out and someone hooks up your cheater without throwing the main breaker first your generator might be hooked up to other houses or it might electrocute someone working on the line. Save yourself a headache and do it right. I'll bet you could find a transfer switch on ebay. Yup, 88 items found. Harbor freight has one for $340.00. Twelve circuits. Item 90813-0VGA. Also see item 38521-4VGA. This will also work for you and is $260.00. Cheap insurance against someone getting killed. And cheap insurance protecting your generator. Eric R Snow |
#3
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![]() "Ryan" wrote in message news:[email protected] .... So last month we bought a 7500 watt generator to make life smoother and at least keep the heat and lights on Here is where my question comes in. Some of the people around here say you can go to the breaker panel and turn off the main breaker (from the grid) and make a "cheater plug" to back-feed the breaker panel thru a 240volt outlet (of which we have several "welder" plugs that would be ideal for this). What are the thoughts of the group to do something like this? I understand it is a shortcut, but if one was sensible about it is this a viable temporary option over the "transfer switch" the local electrician wants 1000 bucks to install? As Eric writes the cheater plug works but is an easy way to kill or be killed. The cheapest and most useful transfer setup, IMO, is the 60 or 100 amp single circuit style that consists of a small subpanel with a pair of interlocked 240V breakers. Flip one off and the other on to switch from utility to generator. The interlock prevents both from being on at the same time. You use this style by installing a separate subpanel next to the main panel and moving the circuits you want to be "backed up" to the new panel, then installing the manual transfer switch between the main and subpanel. You then arent' limited by the circuit mix of the (overpriced) GenTran style switches - like the lack of 30 amp circuits. The attraction of the GenTran switches is you just feed this bundle of wires into the existing panel and make connections with wire nuts. A pricier alternative to the interlocked-breakers switch is a "double throw" disconnect - looks like a regular 60 or 100 amp disconnect switch except it has two "on" positions. They are expensive retail but can be found on ebay. Bob |
#4
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![]() "Toolbert" wrote in message s.com... "Ryan" wrote in message news:[email protected] ... So last month we bought a 7500 watt generator to make life smoother and at least keep the heat and lights on Here is where my question comes in. Some of the people around here say you can go to the breaker panel and turn off the main breaker (from the grid) and make a "cheater plug" to back-feed the breaker panel thru a 240volt outlet (of which we have several "welder" plugs that would be ideal for this). What are the thoughts of the group to do something like this? I understand it is a shortcut, but if one was sensible about it is this a viable temporary option over the "transfer switch" the local electrician wants 1000 bucks to install? As Eric writes the cheater plug works but is an easy way to kill or be killed. The cheapest and most useful transfer setup, IMO, is the 60 or 100 amp single circuit style that consists of a small subpanel with a pair of interlocked 240V breakers. Flip one off and the other on to switch from utility to generator. The interlock prevents both from being on at the same time. You use this style by installing a separate subpanel next to the main panel and moving the circuits you want to be "backed up" to the new panel, then installing the manual transfer switch between the main and subpanel. You then arent' limited by the circuit mix of the (overpriced) GenTran style switches - like the lack of 30 amp circuits. The attraction of the GenTran switches is you just feed this bundle of wires into the existing panel and make connections with wire nuts. A pricier alternative to the interlocked-breakers switch is a "double throw" disconnect - looks like a regular 60 or 100 amp disconnect switch except it has two "on" positions. They are expensive retail but can be found on ebay. Bob The other problem with the cheater plug method.... if you forget to throw the main breaker, and the power comes back on, your 5 KVA verses the electric companies 5 MVA is not a fair fight...... -- Jonathan Barnes's theorem; for every foolproof device there is a fool greater than the proof. To reply remove AT |
#5
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![]() Toolbert wrote: (clip) The interlock prevents both from being on at the same time. (clip) ^^^^^^^^^^^ That is a very important requirement, both legally and practically. When I first set up my generator, I solved the problem by buying a heavy twistlock connector, and inserting it into the power line between the meter and the house. I wired a cord with a matching connector, which brought the power from my generator to the same location. In order to plug the generator into the house, it was necessary to unplug from the utility. In order to reconnect to the utility, I had to unplug from the meter. No way could they be hooked up at the same time, and the plugs were designed to minimize any possibility of touching a "hot" prong. Costco, for a while, was selling an overpriced setup, with wattmeters and several double-throw circuit breakers, which is more convenient. They evidently didn't sell well, because the price kept dropping. When it got down to $60 I bought the next to the last one they had, and it working really well. |
#6
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"Ryan" wrote:
We have an rural machine shed (100 amp single phase) mostly used to store farm vehicles and also is our workshop where we have the mill, lathe, welder, etc. It is prone to power outages more and more these days and at we seem to be working in there everyday so it obviously becomes very inconvenient when the power is out. As it turns out, we are one of three properties in a rural area that has "easily tripped" power. We are always the first to lose power, and the last to get it back up. I'm not sure what they call it, but the part they always have to fix is on a power pole a few miles up the road from us, and it looks kind of like a paper clip. Anyways, usually the power flickers for a bit, then poof, it is off until they send a service truck out to repair it. So last month we bought a 7500 watt generator to make life smoother and at least keep the heat and lights on Here is where my question comes in. Some of the people around here say you can go to the breaker panel and turn off the main breaker (from the grid) and make a "cheater plug" to back-feed the breaker panel thru a 240volt outlet (of which we have several "welder" plugs that would be ideal for this). What are the thoughts of the group to do something like this? I understand it is a shortcut, but if one was sensible about it is this a viable temporary option over the "transfer switch" the local electrician wants 1000 bucks to install? Thanks in advance to all helpful posters, Ryan Well Ryan, everyone is telling you that this is such a bad and dangerous idea. I hate to buck the trend however, I've done it and it worked fine. I'd really like to have a system that automatically kicks in when the power fails and we all know that that is the right and proper way to do it. But looks over shoulder when I got the generator the power was out so I cobbled up a double ended plug in order to turn the lights on. So far I haven't bothered to go back and do it right. Don't tell anyone. George. (Living on the edge) |
#7
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![]() Well Ryan, everyone is telling you that this is such a bad and dangerous idea. I hate to buck the trend however, I've done it and it worked fine. I'd really like to have a system that automatically kicks in when the power fails and we all know that that is the right and proper way to do it. But looks over shoulder when I got the generator the power was out so I cobbled up a double ended plug in order to turn the lights on. So far I haven't bothered to go back and do it right. Don't tell anyone. George. (Living on the edge) Of course it works George. That's not the problem. Lot's of people do risky things and get away with it. Just depends how much risk you are willing to take and how much resposnibility you are willing to bear when your risky behaviour impacts others. ERS |
#8
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Eric R Snow wrote:
Well Ryan, everyone is telling you that this is such a bad and dangerous idea. I hate to buck the trend however, I've done it and it worked fine. I'd really like to have a system that automatically kicks in when the power fails and we all know that that is the right and proper way to do it. But looks over shoulder when I got the generator the power was out so I cobbled up a double ended plug in order to turn the lights on. So far I haven't bothered to go back and do it right. Don't tell anyone. Of course it works George. That's not the problem. Lot's of people do risky things and get away with it. Just depends how much risk you are willing to take and how much resposnibility you are willing to bear when your risky behaviour impacts others. You've also got to make sure that nobody else who doesn't understand exactly why it's risky knows about the cord. You'r away. Power goes out. Relative/friend/housemate/SO wants to run the fridge/waterbed/fishtank and tries to get the generator running. Do they know that they must turn the breaker off, and just how dangerous a suicide cord can be? Will they remember what you've told them in 3 years? |
#9
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In article , Ian Stirling says...
Do they know that they must turn the breaker off, and just how dangerous a suicide cord can be? If not they will learn fast. Will they remember what you've told them in 3 years? Poor memory punishable by pain. Like the indians said, tell a kid a thousand times not to walk into the fire. Let them do it once, and they remember forever. Jim ================================================== please reply to: JRR(zero) at yktvmv (dot) vnet (dot) ibm (dot) com ================================================== |
#10
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"Ryan" wrote in message news:[email protected]
snipped What are the thoughts of the group to do something like this? I understand it is a shortcut, but if one was sensible about it is this a viable temporary option over the "transfer switch" the local electrician wants 1000 bucks to install? There are three issues he 1. money 2. safety 3. liability The "right" answer is the transfer switch. From there it's only a matter of cost. If you found someone to put in a transfer switch for $10, it would be done already. The electrician is billing you for 3 things - labor, materials and liability. Two of those you can do for yourself. Purchase the equipment and install it yourself. The third item is liability. Get a licensed electrician to sign off that it's properly installed. |
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