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tony
 
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Default capacitor-start motors

hello all

how tolerant are electric motors to capacitor ratings?
(ie, if i change the cap with a different (bigger) one?)

having trouble with an electric motor.. about 2hp (electric winch)
and it is having difficulty starting under load. but, once started
(with no load) it has alot of lifting power. (i'm not too light
and it picked me right up off the floor... only AFTER it started
spinning) ... if i load the motor (hold the cable) it just sits there
and buzzes... let it go till the cable moves, hold on, and it picks
me right up.

so, trying a little experiment, i changed the capacitor.
it has ~50uF 400V cap and i put in a ~130uF 230V cap
(its all i had around, pulled it off of a drill press)

with the new capacitor it starts fine under load. picks me
right up off the ground.

but now, when i switch directions (lowering), the motor makes
an AWEFUL sound.

i then put both caps in parallel and starting under load is fine,
but more noise. put the caps in series, wont start under load,
less (very little) noise.

so... noise and starting torque is related to the size of my capacitor.
(i'm guessing thats why its called a capacitor start)

questions:
1. can i use this motor safely just by changing to a larger
capacitor? (which size should i use)

2. why does it make that terrible noise? and only in one direction?

3. is this a sign that i just need a bigger motor? (even though once
started this 2HP is plenty strong?)

thanks!
-tony


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Charly Coughran
 
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Default capacitor-start motors

"tony" wrote in news:yLeob.383493$R32.12695090
@news2.tin.it:

hello all

how tolerant are electric motors to capacitor ratings?
(ie, if i change the cap with a different (bigger) one?)

having trouble with an electric motor.. about 2hp (electric winch)
and it is having difficulty starting under load. but, once started
(with no load) it has alot of lifting power. (i'm not too light
and it picked me right up off the floor... only AFTER it started
spinning) ... if i load the motor (hold the cable) it just sits there
and buzzes... let it go till the cable moves, hold on, and it picks
me right up.

so, trying a little experiment, i changed the capacitor.
it has ~50uF 400V cap and i put in a ~130uF 230V cap
(its all i had around, pulled it off of a drill press)

with the new capacitor it starts fine under load. picks me
right up off the ground.

but now, when i switch directions (lowering), the motor makes
an AWEFUL sound.

i then put both caps in parallel and starting under load is fine,
but more noise. put the caps in series, wont start under load,
less (very little) noise.

so... noise and starting torque is related to the size of my capacitor.
(i'm guessing thats why its called a capacitor start)

questions:
1. can i use this motor safely just by changing to a larger
capacitor? (which size should i use)

2. why does it make that terrible noise? and only in one direction?

3. is this a sign that i just need a bigger motor? (even though once
started this 2HP is plenty strong?)

thanks!
-tony




Before doing anything else, I would confirm that the centrifigual switch
that engages the capacitor has not failed open.
  #3   Report Post  
 
Posts: n/a
Default capacitor-start motors

On Thu, 30 Oct 2003 20:45:18 GMT, "tony"
wrote:

hello all

how tolerant are electric motors to capacitor ratings?
(ie, if i change the cap with a different (bigger) one?)

having trouble with an electric motor.. about 2hp (electric winch)
and it is having difficulty starting under load. but, once started
(with no load) it has alot of lifting power. (i'm not too light
and it picked me right up off the floor... only AFTER it started
spinning) ... if i load the motor (hold the cable) it just sits there
and buzzes... let it go till the cable moves, hold on, and it picks
me right up.

so, trying a little experiment, i changed the capacitor.
it has ~50uF 400V cap and i put in a ~130uF 230V cap
(its all i had around, pulled it off of a drill press)

with the new capacitor it starts fine under load. picks me
right up off the ground.

but now, when i switch directions (lowering), the motor makes
an AWEFUL sound.

i then put both caps in parallel and starting under load is fine,
but more noise. put the caps in series, wont start under load,
less (very little) noise.

so... noise and starting torque is related to the size of my capacitor.
(i'm guessing thats why its called a capacitor start)

questions:
1. can i use this motor safely just by changing to a larger
capacitor? (which size should i use)

2. why does it make that terrible noise? and only in one direction?

3. is this a sign that i just need a bigger motor? (even though once
started this 2HP is plenty strong?)

thanks!
-tony



Are you sure it's a capacitor START motor. 50 uF is about the
right size for consumer grade capacitor RUN motor. In these there is
no centrifugal switch and the capacitor is in circuit all the time.
They produce something like their rated power when up to speed but
have dead lousy starting torque.

Your terrible noise is the result of using too much run
capacitor on a motor thats very lightly loaded.

If it's this type of motor adding the 130uF starting capacitor is an
OK fix. However it needs to be brought in by a push button or a
starting relay so that it is automatically disconnected once the motor
is up to speed.


jim


  #4   Report Post  
Bob Swinney
 
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Default capacitor-start motors

Jim pentagrid sez: "...Are you sure it's a capacitor START motor. 50
uF is about the
right size for consumer grade capacitor RUN motor. In these there is
no centrifugal switch and the capacitor is in circuit all the time.
They produce something like their rated power when up to speed but
have dead lousy starting torque."


With dead lousy starting torque, isn't it unlikely a capacitor-run motor
would be used in a winch - assuming, of course, the winch has no clutch?

Bob Swinney




wrote in message
...
On Thu, 30 Oct 2003 20:45:18 GMT, "tony"
wrote:

hello all

how tolerant are electric motors to capacitor ratings?
(ie, if i change the cap with a different (bigger) one?)

having trouble with an electric motor.. about 2hp (electric winch)
and it is having difficulty starting under load. but, once started
(with no load) it has alot of lifting power. (i'm not too light
and it picked me right up off the floor... only AFTER it started
spinning) ... if i load the motor (hold the cable) it just sits there
and buzzes... let it go till the cable moves, hold on, and it picks
me right up.

so, trying a little experiment, i changed the capacitor.
it has ~50uF 400V cap and i put in a ~130uF 230V cap
(its all i had around, pulled it off of a drill press)

with the new capacitor it starts fine under load. picks me
right up off the ground.

but now, when i switch directions (lowering), the motor makes
an AWEFUL sound.

i then put both caps in parallel and starting under load is fine,
but more noise. put the caps in series, wont start under load,
less (very little) noise.

so... noise and starting torque is related to the size of my capacitor.
(i'm guessing thats why its called a capacitor start)

questions:
1. can i use this motor safely just by changing to a larger
capacitor? (which size should i use)

2. why does it make that terrible noise? and only in one direction?

3. is this a sign that i just need a bigger motor? (even though once
started this 2HP is plenty strong?)

thanks!
-tony




Your terrible noise is the result of using too much run
capacitor on a motor thats very lightly loaded.

If it's this type of motor adding the 130uF starting capacitor is an
OK fix. However it needs to be brought in by a push button or a
starting relay so that it is automatically disconnected once the motor
is up to speed.


jim




  #5   Report Post  
tony
 
Posts: n/a
Default capacitor-start motors

i will admit that this is somewhat of a homebrew winch
but its driving a gearbox (50:1)

i think i better understand whats happening. perhaps
it *is* a run capacitor? i will try wiring it in with a relay
that cuts out after start.

is there a middle ground? say a 20% larger capacitor i
could use.. so that i dont have to take it out of the circuit
after starting, and, at the same time, not do any damage?

any more info, however, on why it makes so much
noise with the higher capacitance.. and in only one
direction, at that, would be much appreciated.

thanks again
-tony




  #6   Report Post  
Grant Erwin
 
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Default capacitor-start motors

Tony, when we put together my phase converter, we found that using
too much capacitance made the idler motor buzz. Too little, and
it wouldn't start. Somewhere in the middle, it runs fine and
doesn't buzz. Since this is purely start capacitance across one
leg, it would seem to apply.

I have an old Baldor grinder (single phase) that has run caps
permanently in the circuit. So it is done sometimes. These caps
are oil-filled. You would likely know if you bought an electrolytic
or run cap, the difference in price is huge (run caps are a lot
more moola).

You can *never* leave an electrolytic in the circuit. If you need
to do that, use an oil-filled run cap.

Do you shop at Grainger? They have all this stuff including potential
relays, which are what you need to cut out a start cap.

Grant

tony wrote:

i will admit that this is somewhat of a homebrew winch
but its driving a gearbox (50:1)

i think i better understand whats happening. perhaps
it *is* a run capacitor? i will try wiring it in with a relay
that cuts out after start.

is there a middle ground? say a 20% larger capacitor i
could use.. so that i dont have to take it out of the circuit
after starting, and, at the same time, not do any damage?

any more info, however, on why it makes so much
noise with the higher capacitance.. and in only one
direction, at that, would be much appreciated.

thanks again
-tony



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