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Metalworking (rec.crafts.metalworking) Discuss various aspects of working with metal, such as machining, welding, metal joining, screwing, casting, hardening/tempering, blacksmithing/forging, spinning and hammer work, sheet metal work. |
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#1
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Spindle wobble...
As part of my "getting to know you better" plan with my Smithy 3-in-1 combo
machine, I was using a dial test indicator to see how accurate the spindle mount on the lathe is. There seems to be a 0.001" wobble. I've checked the face of the spindle, the inner tapered part (it's a D1-4 spindle), and finally I put a dead center in the spindle and checked that. I see the same 1 thou. wobble everywhere. Is this typical? Seems like, even if I mount between centers, the end near the lathe spindle is going to be slightly out-of-round. I don't notice any play in the spindle (I can't move it side-to-side or up-and-down by pushing against it....and I've verified it isn't moving when I do this by looking at the dial indicator)....however, ever since I've had the machine the spindle bearings have made a little rattling noise. I don't really see how a bad spindle bearing could cause the wobble. It looks to me like the spindle is simply mounted slightly off center. ....or maybe I'm just being too picky? Todd Rearick |
#2
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Spindle wobble...
PrecisionMachinist sez:
Ya gotta trade in thet Smithey fer a Monarch EE if you wanna qualify as "picky".... Yeah, true enough. But be prepared to get really picky when you re-build an old clapped-out 10 EE. Chances of finding a used 10 EE in good condition are slim to none. Or, you could drop close to 90K for a new one. Otherwise you can figure on having to do a great deal of work on an old 10 EE. A friend is restoring one. I have helped him with problems in the electrical drive section. A daunting task indeed. He spent close to $500 for one new tube. Bob Swinney |
#3
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Spindle wobble...
"Todd Rearick" wrote in message news:i%e6b.45287$Zw4.45200@lakeread03... As part of my "getting to know you better" plan with my Smithy 3-in-1 combo machine, I was using a dial test indicator to see how accurate the spindle mount on the lathe is. There seems to be a 0.001" wobble. I've checked the face of the spindle, the inner tapered part (it's a D1-4 spindle), and finally I put a dead center in the spindle and checked that. I see the same 1 thou. wobble everywhere. Is this typical? Seems like, even if I mount between centers, the end near the lathe spindle is going to be slightly out-of-round. I don't notice any play in the spindle (I can't move it side-to-side or up-and-down by pushing against it....and I've verified it isn't moving when I do this by looking at the dial indicator)....however, ever since I've had the machine the spindle bearings have made a little rattling noise. I don't really see how a bad spindle bearing could cause the wobble. It looks to me like the spindle is simply mounted slightly off center. ...or maybe I'm just being too picky? Todd Rearick It could be they used the wrong class of spindle bearings. I know this guy who saved a few dollars on his 16" Hendy lathe. He bought cheaper class of bearings for the spindle. From then on he had .002 run out. Richard W. |
#4
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Spindle wobble...
Todd Rearick wrote: As part of my "getting to know you better" plan with my Smithy 3-in-1 combo machine, I was using a dial test indicator to see how accurate the spindle mount on the lathe is. There seems to be a 0.001" wobble. I've checked the face of the spindle, the inner tapered part (it's a D1-4 spindle), and finally I put a dead center in the spindle and checked that. I see the same 1 thou. wobble everywhere. Is this typical? Seems like, even if I mount between centers, the end near the lathe spindle is going to be slightly out-of-round. I don't notice any play in the spindle (I can't move it side-to-side or up-and-down by pushing against it....and I've verified it isn't moving when I do this by looking at the dial indicator)....however, ever since I've had the machine the spindle bearings have made a little rattling noise. I don't really see how a bad spindle bearing could cause the wobble. It looks to me like the spindle is simply mounted slightly off center. So Todd, you're thinking it's impossible for "them" to make a bearing that isn't perfect? Just because bearings are supposed to be manufactured with miniscule runouts doesn't mean someone can't have a bad day and make a sloppy one. (Or maybe a whole bunch of them.) If you do use a 3-jaw chuck, as another poster has said you'll be lucky to clamp the stock within a thou of running perfectly anyway, but parts turned on the end of that stock will be OK as long as you don't unchuck the stock before they are completed. If you have to unchuck and rechuck, it can help a bit are to mark the stock and the chuck so you can replace the stock in the same angular relationship to the chuck. Also, find the "master" pinion on your chuck, the one which when tightened, providuces the least runout of a round test bar close to the size of the part you're chucking, and always use that same pinion for the final scrunching down of the chuck. ...or maybe I'm just being too picky? Methinks you just may be, for more parts than not. Todd Rearick Jeff (Who's had to learn how to get the best he can out of what he's got.) -- Jeff Wisnia (W1BSV + Brass Rat '57 EE) "If you can smile when things are going wrong, you've thought of someone to blame it on." |
#5
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Spindle wobble...
Todd Rearick wrote:
mount on the lathe is. There seems to be a 0.001" wobble. Have you contacted Smithy? What did they say? Ted |
#6
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Spindle wobble...
"PrecisionMachinist" wrote in message ... Ya gotta trade in thet Smithey fer a Monarch EE if you wanna qualify as "picky".... Yeah....I'm only picky to the extent that it remains within my relatively tight budget. Todd |
#7
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Spindle wobble...
"Ted Edwards" wrote in message ... Have you contacted Smithy? What did they say? Ted Not yet. I just noticed it Friday night...I'll have to call them monday morning. Todd |
#8
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Spindle wobble...
He spent close to $500 for one new tube. Must have been a C16J. About $800 from its current manufacturer, Richardson Electronics. About double that from Monarch. A tube drive Monarch has two of these thyratrons. 1250 volt PIV SCRs would be another 30 years in coming to market. |
#9
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Spindle wobble...
Todd Rearick wrote:
"Ted Edwards" wrote in message ... Have you contacted Smithy? What did they say? Not yet. I just noticed it Friday night...I'll have to call them monday morning. I was changing chucks on my Smithy today and recalled this thread so I measured the runouts on my spindle. My chucks are held on with three screws. There are two registration surfaces - one radial, one axial. I measured the total indicated runouts with a Starrett DTI reading tenths (0.0001"). The radial TIR was 0.0002", the axial 0.0003". I was surprised, actually. This is on a ten year old Smithy AT-300 that has seen hard use (but not abuse) for a home shop machine. Ted |
#10
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Spindle wobble...
Ted Edwards wrote in message ...
Have you contacted Smithy? What did they say? Ted I'm quite impressed. I just contacted Smithy, and they are going to send a replacement spindle, plus a few extra parts I will need as part of the replacement and instructions on how to swap it out (hopefully not written in chingrish). Not bad service... Todd |
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