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Metalworking (rec.crafts.metalworking) Discuss various aspects of working with metal, such as machining, welding, metal joining, screwing, casting, hardening/tempering, blacksmithing/forging, spinning and hammer work, sheet metal work. |
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#1
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OK, I've tried googling, and I still don't have an answer...
HOW does the amalgam process work? I know it invovles mercury (although some don't..) and it basically allows metal to be molded into your teeth.. essentially making the metal act like epoxy resin (ie fluid for a "setting up" period, then hard forevermore.). Can someone please explain the theory about how it works? Thanks, Des Brisbane OZ |
#2
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From:
http://www.brooks.af.mil/dis/DMNOTES/amalgam.pdf DENTAL AMALGAM Historical Composition G.V. Black believed that amalgam should consist of: 67% silver, 27% tin, 5% copper, and 1% zinc Low-Copper (Traditional, Conventional) Amalgam Composition: Silver 60% Tin 29% Copper 6% Zinc 2% General Setting Reaction: Ag Sn + Hg ---- Ag Sn + Ag Hg + Sn Hg 3 3 2 3 8 silver-tin mercury silver-tin silver-mercury tin-mercury gamma gamma gamma 1 gamma 2 When low-copper amalgam is triturated, mercury diffuses into the silver-tin particles and silver and tin dissolve, to a very limited extent, into the mercury. As this occurs, the particles become smaller. Because the solubility of both silver and tin in mercury is limited (0.035 and 0.6 weight percent respectively) and because silver is much less soluble in mercury than is tin, silver precipitates out first as silver-mercury (gamma 1) followed by tin in the form of tinmercury (gamma 2). The set amalgam consists of core gamma particles surrounded by a matrix of gamma 1 and gamma 2. High-Copper (New-Generation, Gamma-2 Free) Amalgam Composition: Silver 40% to 70% Tin 12% to 30% Copper 12% to 30% Indium 0% to 4% Zinc 0% to 1% Palladium 0.5% High-copper amalgam was developed in 1962 by the addition of silver-copper eutectic particles to traditional silver-tin lathe-cut particles in an attempt to dispersion strengthen or dispersion harden the alloy. Although clinical tests showed 1 that these new alloys had better physical properties, the improvement was not due to dispersion hardening (because the silver-copper eutectic particles were too large and too far apart to impede dislocation movement) but rather were the result of formation of Cu Sn , the eta phase. The fact that 6 5 tin had a greater affinity for copper than for mercury meant that the gamma-2 phase was reduced or eliminated. This resulted in the dramatic improvement in physical properties. It is important to note that high-copper alloys must contain at least 12% copper to eliminate the gamma-2 phase. Compared to their low-copper amalgam counterparts, high-copper alloys exhibit the following physical properties: greater strength, less tarnish and corrosion, and less creep. Overall, they are also less sensitive to handling variables and produce better long-term clinical results. Purposes of Constituents in Amalgam Silver -- increases strength and expansion Tin -- decrease strength and expansion and lengthens the setting time. Copper -- increases strength, reduces tarnish and corrosion, and reduces creep and, therefore, marginal deterioration. Copper accomplishes these effects by tying up tin, preventing the formation of gamma 2, the weakest, most tarnish- and corrosion-prone phase, and the phase with the highest creep values. In addition, it reduces creep by tying up tin and forming copper-tin (Cu Sn ), the eta phase, whose 6 5 crystals interlock to prevent slippage and dislocations at the grain boundaries of gamma-1 particles which is a major cause of creep in amalgam. Is added at the expense of the silver. Copper is insoluble in mercury. Zinc -- is added for the benefit of the manufacturer because it prevents oxidation of the other metals in the alloy during the manufacturing process; in so doing, it keeps the alloy from turning dark. Zinc accomplishes this by combining readily with oxygen to form zinc oxide. An alloy with 0.01% zinc is "zinc-free" while an alloy with 0.01% zinc is "zinccontaining". If a low-copper, zinc-containing alloy is moisture contaminated, it will result in surface blistering, internal corrosion, and a delayed expansion of up to 4% by volume beginning 3 to 5 days after the contamination and continuing for up to six months. This can lead to a reduction in strength of up to 24%. Although, moisture contamination 2 of zinc-containing high-copper amalgams has not been shown to cause delayed expansion, moisture contamination of all types 3,4 of amalgam should be avoided because it can cause a reduction in strength. Research has found that high-copper amalgam alloys that contain zinc in a 1% concentration exhibit lower rates of margin fracture than do zinc-free alloys. This is 5 believed to be due to zinc's behavior as a sacrificial anode which delays corrosion of tin in the Cu Sn phase. -- Don Thompson Ex ROMAD "Des Bromilow" wrote in message ... OK, I've tried googling, and I still don't have an answer... HOW does the amalgam process work? I know it invovles mercury (although some don't..) and it basically allows metal to be molded into your teeth.. essentially making the metal act like epoxy resin (ie fluid for a "setting up" period, then hard forevermore.). Can someone please explain the theory about how it works? Thanks, Des Brisbane OZ |
#3
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ask at sci.med.dentistry .
"Des Bromilow" wrote in message ... OK, I've tried googling, and I still don't have an answer... HOW does the amalgam process work? I know it invovles mercury (although some don't..) and it basically allows metal to be molded into your teeth.. essentially making the metal act like epoxy resin (ie fluid for a "setting up" period, then hard forevermore.). Can someone please explain the theory about how it works? Thanks, Des Brisbane OZ |
#4
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Thanks!!!!
So basically the metal is dissolved in the mercury, Yes. I was going to answer "they break a barrier in the capsule separating the mixed powdered metals and the mercury, and then they shake it until it's well mixed." I guess you're a little farther along than that.... Yours, Doug Goncz, Replikon Research, Seven Corners, VA Unpublished work Copyright 2003 Doug Goncz Fair use and Usenet distribution without restriction or fee Civil and criminal penalties for circumvention of any embedded encryption |
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