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Metalworking (rec.crafts.metalworking) Discuss various aspects of working with metal, such as machining, welding, metal joining, screwing, casting, hardening/tempering, blacksmithing/forging, spinning and hammer work, sheet metal work. |
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#1
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Need abit of a refresher on using a cutting torch
Early yesterday morning I discretely tried to cut the base off of an old
die cart so that I could scrap the cart - and reuse the super heavy duty castors on a small table that will become mobile. My workshop is located in the garage of my former residence - now my rent house. Over they years I have heard rumors that it is illegal to have welding tanks (mine are commercial size) in a residential neighborhood - I have no idea if this is true or an urban legend. I just try to keep them under cover and only use them with the door closed. I have not used the cutting head much the past few years and am out of practice. When I tried to light the torch I kept getting a loud popping noise - this was from acetylene only. Not the low key, discrete, 7 am torch job. Once I finally got it lit, there was still an occasional popping noise and numerous flame outs. I varied the acetylene from 4 to 6 psi and the oxygen from 15 to 30 psi. The Harris torch (No. 62-3) was sporting a Harris 3S tip. I tried to clean the tip but was unable to find my tip cleaner - I finally found some MIG wire that was just the right OD to clean out the cutting tip. Eventually I switched to an NTT style 6290 No 1 tip. That seemed to work much better (virtually no popping). WHat am I doing wrong? I noticed that the mixing head was very warm to the touch - is this normal? |
#2
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You got dirt in one of your valves in your torch. It needs to go in for
repair. To avoid this, blow out your hoses before using them. - GWE aribert wrote: Early yesterday morning I discretely tried to cut the base off of an old die cart so that I could scrap the cart - and reuse the super heavy duty castors on a small table that will become mobile. My workshop is located in the garage of my former residence - now my rent house. Over they years I have heard rumors that it is illegal to have welding tanks (mine are commercial size) in a residential neighborhood - I have no idea if this is true or an urban legend. I just try to keep them under cover and only use them with the door closed. I have not used the cutting head much the past few years and am out of practice. When I tried to light the torch I kept getting a loud popping noise - this was from acetylene only. Not the low key, discrete, 7 am torch job. Once I finally got it lit, there was still an occasional popping noise and numerous flame outs. I varied the acetylene from 4 to 6 psi and the oxygen from 15 to 30 psi. The Harris torch (No. 62-3) was sporting a Harris 3S tip. I tried to clean the tip but was unable to find my tip cleaner - I finally found some MIG wire that was just the right OD to clean out the cutting tip. Eventually I switched to an NTT style 6290 No 1 tip. That seemed to work much better (virtually no popping). WHat am I doing wrong? I noticed that the mixing head was very warm to the touch - is this normal? |
#3
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"Grant Erwin" wrote: You got dirt in one of your valves in your torch.(clip) ^^^^^^^^^^^^^ Or a leak at one of the assembly points--a bad O-ring, or a nick in one of the metal sealing surfaces. |
#4
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On Thu, 14 Apr 2005 23:18:10 -0400, aribert
wrote: Early yesterday morning I discretely tried to cut the base off of an old die cart so that I could scrap the cart - and reuse the super heavy duty castors on a small table that will become mobile. My workshop is located in the garage of my former residence - now my rent house. Over they years I have heard rumors that it is illegal to have welding tanks (mine are commercial size) in a residential neighborhood - I have no idea if this is true or an urban legend. I just try to keep them under cover and only use them with the door closed. I have not used the cutting head much the past few years and am out of practice. When I tried to light the torch I kept getting a loud popping noise - this was from acetylene only. Not the low key, discrete, 7 am torch job. Once I finally got it lit, there was still an occasional popping noise and numerous flame outs. I varied the acetylene from 4 to 6 psi and the oxygen from 15 to 30 psi. The Harris torch (No. 62-3) was sporting a Harris 3S tip. I tried to clean the tip but was unable to find my tip cleaner - I finally found some MIG wire that was just the right OD to clean out the cutting tip. Eventually I switched to an NTT style 6290 No 1 tip. That seemed to work much better (virtually no popping). WHat am I doing wrong? I noticed that the mixing head was very warm to the touch - is this normal? The mixing chamber is plugged as is part of the tip(s). The popping sound was the flame sucking back into the mixing chamber. Hence the warm head. A complete and through cleaning is in order. Gunner Rule #35 "That which does not kill you, has made a huge tactical error" |
#5
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"aribert" wrote in message ... Early yesterday morning I discretely tried to cut the base off of an old die cart so that I could scrap the cart - and reuse the super heavy duty castors on a small table that will become mobile. My workshop is located in the garage of my former residence - now my rent house. Over they years I have heard rumors that it is illegal to have welding tanks (mine are commercial size) in a residential neighborhood - I have no idea if this is true or an urban legend. I just try to keep them under cover and only use them with the door closed. I have not used the cutting head much the past few years and am out of practice. When I tried to light the torch I kept getting a loud popping noise - this was from acetylene only. Not the low key, discrete, 7 am torch job. Once I finally got it lit, there was still an occasional popping noise and numerous flame outs. I varied the acetylene from 4 to 6 psi and the oxygen from 15 to 30 psi. The Harris torch (No. 62-3) was sporting a Harris 3S tip. I tried to clean the tip but was unable to find my tip cleaner - I finally found some MIG wire that was just the right OD to clean out the cutting tip. Eventually I switched to an NTT style 6290 No 1 tip. That seemed to work much better (virtually no popping). WHat am I doing wrong? I noticed that the mixing head was very warm to the touch - is this normal? One other possibility: Did you agitate the acetylene tank? Or was it nearly empty? It is possible you were getting a bit of acetone to the torch. That can "pop" pretty good, too. Acetylene tanks need to stand upright for several hours before use. Jerry |
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