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  #1   Report Post  
Jeffrey J. Kosowsky
 
Posts: n/a
Default Replacing flex duct with rigid sheet metal

The previous homeowner did a DIY job of installing a new furnace using
a twisted maze of flex duct to make all the supply and return runs in
the basement.

Several heating contractors have advised us that flex is not intended
for long runs and that this is the most flex they have ever
seen. Also, there are no dampers and in some areas the flex is pinched
and the insulation tearing.

Couple of questions:
- Is replacing flex with rigid sheet metal duct work generally
worthwile?

- Is it better to use custom sheet metal fabricated to fit tightly
between the joists or should we go with standard "round" ducts?
More generally are there different qualities of sheet metal that
we should be concerned about?

- One contractor talked about "vinyl clad duct insulation". Is that
a good insulation solution?

- What types of dampers should we be installing for best results?

- Any other questions we should be asking regarding duct work?
  #2   Report Post  
PrecisionMachinisT
 
Posts: n/a
Default


"Jeffrey J. Kosowsky" wrote in message
...
The previous homeowner did a DIY job of installing a new furnace using
a twisted maze of flex duct to make all the supply and return runs in
the basement.

Several heating contractors have advised us that flex is not intended
for long runs and that this is the most flex they have ever
seen. Also, there are no dampers and in some areas the flex is pinched
and the insulation tearing.

Couple of questions:
- Is replacing flex with rigid sheet metal duct work generally
worthwile?


Sometimes, yes........

- Is it better to use custom sheet metal fabricated to fit tightly
between the joists or should we go with standard "round" ducts?
More generally are there different qualities of sheet metal that
we should be concerned about?


If there are no leaks, and its not noisy, why be concerned ???

- One contractor talked about "vinyl clad duct insulation". Is that
a good insulation solution?


To find a solution, first one must define some *existing* problem.........


- What types of dampers should we be installing for best results?


You should get them from home depot, or lowe's.........and dont be shy, be
sure to ask em about contractor pricing..........

- Any other questions we should be asking regarding duct work?


Nope, forget your local hvac contracter, his son just wants to **** your
daughter in the ass is all.

--

SVL



  #3   Report Post  
gene
 
Posts: n/a
Default

I could sort of understand the "go **** yourself" tone of this reply if it
were posed to alt.hvac, wherein the denizens claim, that despite usenet
being an open forum for all, that homeoaners, as they style it, should stay
out, but this is alt.home.repair, and you, PrecsisionmachinisT, should keep
your condesending bull**** tone to the group afore mentioned. Seems to me
he has consulted professionals in the field (several contractors), and that
maybe you should go back to sucking up to pjm or whoever the hell it is that
runs your world. If you need any clarification about where where I stand as
regards to HVAC professionals, I have them out about once a year to check
our system, and defer to their judgement even if I have to tell them what
the problem is likely to be. It aint rocket science, but many HVAC techs
couldn't spell either one.
"PrecisionMachinisT" wrote in message
...

"Jeffrey J. Kosowsky" wrote in message
...
The previous homeowner did a DIY job of installing a new furnace using
a twisted maze of flex duct to make all the supply and return runs in
the basement.

Several heating contractors have advised us that flex is not intended
for long runs and that this is the most flex they have ever
seen. Also, there are no dampers and in some areas the flex is pinched
and the insulation tearing.

Couple of questions:
- Is replacing flex with rigid sheet metal duct work generally
worthwile?


Sometimes, yes........

- Is it better to use custom sheet metal fabricated to fit tightly
between the joists or should we go with standard "round" ducts?
More generally are there different qualities of sheet metal that
we should be concerned about?


If there are no leaks, and its not noisy, why be concerned ???

- One contractor talked about "vinyl clad duct insulation". Is that
a good insulation solution?


To find a solution, first one must define some *existing* problem.........


- What types of dampers should we be installing for best results?


You should get them from home depot, or lowe's.........and dont be shy, be
sure to ask em about contractor pricing..........

- Any other questions we should be asking regarding duct work?


Nope, forget your local hvac contracter, his son just wants to **** your
daughter in the ass is all.

--

SVL





  #4   Report Post  
Jeffrey J. Kosowsky
 
Posts: n/a
Default

"PrecisionMachinisT" writes:
"Jeffrey J. Kosowsky" wrote in message
...
The previous homeowner did a DIY job of installing a new furnace using
a twisted maze of flex duct to make all the supply and return runs in
the basement.

Several heating contractors have advised us that flex is not intended
for long runs and that this is the most flex they have ever
seen. Also, there are no dampers and in some areas the flex is pinched
and the insulation tearing.

Couple of questions:
- Is replacing flex with rigid sheet metal duct work generally
worthwile?


Sometimes, yes........

Why waste time responding if you have nothing helpful to say?


- Is it better to use custom sheet metal fabricated to fit tightly
between the joists or should we go with standard "round" ducts?
More generally are there different qualities of sheet metal that
we should be concerned about?


If there are no leaks, and its not noisy, why be concerned ???

Read above... several HVAC contractors and home inspector said it
should be replaced particularly since ducts are pinched in several
places and insulation is torn in others plus no dampers. So question
is whether these reasons justify spending 3K on replacing ducts.

- One contractor talked about "vinyl clad duct insulation". Is that
a good insulation solution?


To find a solution, first one must define some *existing*
problem.........

Well, if we replace ducts, should we insulate the new sheet metal
ones? If so what insulation should we use?

- What types of dampers should we be installing for best results?


You should get them from home depot, or lowe's.........and dont be shy, be
sure to ask em about contractor pricing..........


Do you have problems staying on thread? I don't recall asking about
price or supplier source.... If you read the post, you would also know
that this is not a DIY project so why the hell would I want to go Home
Depot or Lowes?

- Any other questions we should be asking regarding duct work?


Nope, forget your local hvac contracter, his son just wants to **** your
daughter in the ass is all.


Take your mind out of the gutter or perhaps such feeblemindedness
comes from breathing in too much PVC primer and cement without
adequate ventillation
  #5   Report Post  
HeatMan
 
Posts: n/a
Default

Well, SVL answered your questions..... And you are one cheap
(something-or-other).

Why do you post your questions here? You say that you have had several HVAC
contractors look at it. They can see it and we can't.

Read on...


"Jeffrey J. Kosowsky" wrote in message
...
The previous homeowner did a DIY job of installing a new furnace using
a twisted maze of flex duct to make all the supply and return runs in
the basement.


That's one of the reasons the HVAC pro's don't like HO's to do their own
work.


Several heating contractors have advised us that flex is not intended
for long runs and that this is the most flex they have ever
seen. Also, there are no dampers and in some areas the flex is pinched
and the insulation tearing.


That's true. I don't much need for manual dampers around here, though


Couple of questions:
- Is replacing flex with rigid sheet metal duct work generally
worthwile?


I don't know. I would in *my* house. I don't have a lot of use for long
flex runs and won't warranty them on jobs the HO's or contractor asks for
it.


- Is it better to use custom sheet metal fabricated to fit tightly
between the joists or should we go with standard "round" ducts?


How much money do you want to spend? Custom metal can cost 1.5 times the
price of standard metal.


More generally are there different qualities of sheet metal that
we should be concerned about?


You mean the gauge (thickness) of the metal? Most round duct around here is
28 or 30 gauge. Rect duct is usually 28 gauge, IIRC.


- One contractor talked about "vinyl clad duct insulation". Is that
a good insulation solution?


Fiberglass duct wrap is on the way out and something has to replace it. The
vynil clad bubble wrap looks like the replacement, but it takes training to
do it correctly.


- What types of dampers should we be installing for best results?


Manual dampers? For air balance? If the ducting is done correctly, you
won't need dampers for balancing.


- Any other questions we should be asking regarding duct work?


Will you be getting a performance warranty? Will the duct work be sealed?
Can I get a contractors discount?

Good luck....




  #6   Report Post  
Joe Fabeitz
 
Posts: n/a
Default

Must be a "Kerry" man, the morning after.
"PrecisionMachinisT" wrote in message
...

"Jeffrey J. Kosowsky" wrote in message
...
The previous homeowner did a DIY job of installing a new furnace using
a twisted maze of flex duct to make all the supply and return runs in
the basement.

Several heating contractors have advised us that flex is not intended
for long runs and that this is the most flex they have ever
seen. Also, there are no dampers and in some areas the flex is pinched
and the insulation tearing.

Couple of questions:
- Is replacing flex with rigid sheet metal duct work generally
worthwile?


Sometimes, yes........

- Is it better to use custom sheet metal fabricated to fit tightly
between the joists or should we go with standard "round" ducts?
More generally are there different qualities of sheet metal that
we should be concerned about?


If there are no leaks, and its not noisy, why be concerned ???

- One contractor talked about "vinyl clad duct insulation". Is that
a good insulation solution?


To find a solution, first one must define some *existing* problem.........


- What types of dampers should we be installing for best results?


You should get them from home depot, or lowe's.........and dont be shy, be
sure to ask em about contractor pricing..........

- Any other questions we should be asking regarding duct work?


Nope, forget your local hvac contracter, his son just wants to **** your
daughter in the ass is all.

--

SVL





  #7   Report Post  
m Ransley
 
Posts: n/a
Default

3 said replace it, and yes insulate it. Are they also saying it is
improperly sized? Do you heat or cool unevenly? Properly sized
insulated ducting is going to get you the most efficiency out of a new
unit. Flex has the ridges that wont flow as much air as smooth duct so I
can see an efficiency issue switching as well as the kinks in the tube
and efficiency benefits. Also you posted 2.5 or 3 ton AC, Im no pro but
new ducting flowing more air might make the 2.5 ton the right option, 3
might oversize you leaving you humid. What size do you have now, If 2.5
ton you may be able to go smaller with new ducts if it cools well. You
need a load calculation done in writing before you proceed.

  #8   Report Post  
Jeffrey J. Kosowsky
 
Posts: n/a
Default

"HeatMan" writes:
Well, SVL answered your questions..... And you are one cheap
(something-or-other).

Consider that many of my questions are about getting better quality,
not sure why you would get that impression...
There is a difference between not wanting to get ripped off and "cheap"


Why do you post your questions here? You say that you have had several HVAC
contractors look at it. They can see it and we can't.

Read on...


Well, contractors are in the business of "selling" you something. So,
when they see something that is not right, their tendency is to sell
you a new solution (not all, but many). I was hoping that I would get
a less biased opinion on this newsgroup.

Your answers though were *very* helpful. [SEE MY COMMENTS BELOW]


"Jeffrey J. Kosowsky" wrote in message
...
The previous homeowner did a DIY job of installing a new furnace using
a twisted maze of flex duct to make all the supply and return runs in
the basement.


That's one of the reasons the HVAC pro's don't like HO's to do their own
work.


Several heating contractors have advised us that flex is not intended
for long runs and that this is the most flex they have ever
seen. Also, there are no dampers and in some areas the flex is pinched
and the insulation tearing.


That's true. I don't much need for manual dampers around here, though


Well, the house is very old, uninsulated, and originally was designed
as gravity hot air. So my thought is that the system might need a fair
bit of manual balancing.



Couple of questions:
- Is replacing flex with rigid sheet metal duct work generally
worthwile?


I don't know. I would in *my* house. I don't have a lot of use for long
flex runs and won't warranty them on jobs the HO's or contractor asks for
it.


- Is it better to use custom sheet metal fabricated to fit tightly
between the joists or should we go with standard "round" ducts?


How much money do you want to spend? Custom metal can cost 1.5 times the
price of standard metal.

1.5x is not that bad, considering that materials is only a portion of
total cost, right?



More generally are there different qualities of sheet metal that
we should be concerned about?


You mean the gauge (thickness) of the metal? Most round duct around here is
28 or 30 gauge. Rect duct is usually 28 gauge, IIRC.


Would you recommend going for #28 over #30, if given choice?



- One contractor talked about "vinyl clad duct insulation". Is that
a good insulation solution?


Fiberglass duct wrap is on the way out and something has to replace it. The
vynil clad bubble wrap looks like the replacement, but it takes training to
do it correctly.


So, this is a good quality choice, right? Are there different grades
to be concerned about?



- What types of dampers should we be installing for best results?


Manual dampers? For air balance? If the ducting is done correctly, you
won't need dampers for balancing.


- Any other questions we should be asking regarding duct work?


Will you be getting a performance warranty? Will the duct work be sealed?
Can I get a contractors discount?


You should better read the thread on contractor's discount -- the
original question was about DIY projects not about jobs like this
where a contractor is used.
  #9   Report Post  
PrecisionMachinisT
 
Posts: n/a
Default


"gene" wrote in message
link.net...
I could sort of understand the "go **** yourself" tone of this reply if it
were posed to alt.hvac, wherein the denizens claim, that despite usenet
being an open forum for all, that homeoaners, as they style it, should

stay
out, but this is alt.home.repair, and you, PrecsisionmachinisT, should

keep
your condesending bull**** tone to the group afore mentioned.


Well, lookie at who is being condecending now..........

Seems to me
he has consulted professionals in the field (several contractors),


And most of the questions were answered in his own mind before he even
dropped his post, so what was the point of it all besides being mostly a
little fishing expedition ??

and that
maybe you should go back to sucking up to pjm or whoever the hell it is

that
runs your world.


....LOL...

Paul dont run my world, its just that on some issues we see eye to eye is
all--and one of them issues happens to be in the hacking in of flex
duct.......

If you need any clarification about where where I stand as
regards to HVAC professionals, I have them out about once a year to check
our system, and defer to their judgement even if I have to tell them what
the problem is likely to be. It aint rocket science, but many HVAC techs
couldn't spell either one.


I dont have them out even that often, but yes I too have run up against one
or two techs that were questionable in the knowledge arena--the one I now
use I know on a first name basis and he works for a second generation family
owned company........

Ive had too many fly by nighters already, and in fact the place I bought has
a hacked in mix of flex, ductboard and metal. from a long succession of
alterations by hacks.

Thank you very much you can exit stage right now.

--

SVL


  #10   Report Post  
Art
 
Posts: n/a
Default

Whatever you do, don't use the insulation that goes inside the metal duct.
Can't believe that crap is even on the market. And don't use the cardboard
duct stuff either if that is still on the market. As far the the flex duct,
if you can shorten runs and use wider ducts it will help reduce friction in
the duct, but metal is always going to be better if done properly. But both
need to be planned by someone who knows what they are doing. Many HVAC guys
don't even know what they are doing, unfortunately.


"Jeffrey J. Kosowsky" wrote in message
...
The previous homeowner did a DIY job of installing a new furnace using
a twisted maze of flex duct to make all the supply and return runs in
the basement.

Several heating contractors have advised us that flex is not intended
for long runs and that this is the most flex they have ever
seen. Also, there are no dampers and in some areas the flex is pinched
and the insulation tearing.

Couple of questions:
- Is replacing flex with rigid sheet metal duct work generally
worthwile?

- Is it better to use custom sheet metal fabricated to fit tightly
between the joists or should we go with standard "round" ducts?
More generally are there different qualities of sheet metal that
we should be concerned about?

- One contractor talked about "vinyl clad duct insulation". Is that
a good insulation solution?

- What types of dampers should we be installing for best results?

- Any other questions we should be asking regarding duct work?





  #11   Report Post  
HeatMan
 
Posts: n/a
Default

You asked....

"Jeffrey J. Kosowsky" wrote in message
...
"HeatMan" writes:
Well, SVL answered your questions..... And you are one cheap
(something-or-other).

Consider that many of my questions are about getting better quality,
not sure why you would get that impression...
There is a difference between not wanting to get ripped off and "cheap"


But you seen to be the cheap kind....


Why do you post your questions here? You say that you have had several

HVAC
contractors look at it. They can see it and we can't.

Read on...


Well, contractors are in the business of "selling" you something. So,
when they see something that is not right, their tendency is to sell
you a new solution (not all, but many). I was hoping that I would get
a less biased opinion on this newsgroup.


Less biased? Here? Thankfully, I wasn't drinking anything when I read that
line. I have nothing to gain by posting here, I'm only trying to help by
offering my opinion.

Your answers though were *very* helpful. [SEE MY COMMENTS BELOW]


See above lines...


"Jeffrey J. Kosowsky" wrote in message
...
The previous homeowner did a DIY job of installing a new furnace using
a twisted maze of flex duct to make all the supply and return runs in
the basement.


That's one of the reasons the HVAC pro's don't like HO's to do their own
work.


Several heating contractors have advised us that flex is not intended
for long runs and that this is the most flex they have ever
seen. Also, there are no dampers and in some areas the flex is pinched
and the insulation tearing.


That's true. I don't much need for manual dampers around here, though


Well, the house is very old, uninsulated, and originally was designed
as gravity hot air. So my thought is that the system might need a fair
bit of manual balancing.


You didn't say that. You have a converted gravity system? They just tied
the flex on to that? OMG, that's crazy....



Couple of questions:
- Is replacing flex with rigid sheet metal duct work generally
worthwile?


I don't know. I would in *my* house. I don't have a lot of use for

long
flex runs and won't warranty them on jobs the HO's or contractor asks

for
it.


- Is it better to use custom sheet metal fabricated to fit tightly
between the joists or should we go with standard "round" ducts?


How much money do you want to spend? Custom metal can cost 1.5 times

the
price of standard metal.

1.5x is not that bad, considering that materials is only a portion of
total cost, right?


Then you add labor and overhead.



More generally are there different qualities of sheet metal that
we should be concerned about?


You mean the gauge (thickness) of the metal? Most round duct around

here is
28 or 30 gauge. Rect duct is usually 28 gauge, IIRC.


Would you recommend going for #28 over #30, if given choice?


Actually, it would depend on the application.



- One contractor talked about "vinyl clad duct insulation". Is that
a good insulation solution?


Fiberglass duct wrap is on the way out and something has to replace it.

The
vynil clad bubble wrap looks like the replacement, but it takes training

to
do it correctly.


So, this is a good quality choice, right? Are there different grades
to be concerned about?


I haven't used it yet on any FA jobs. The ones I've seen it used on looked
sloppy. I don't know about the grades, if any.



- What types of dampers should we be installing for best results?


Manual dampers? For air balance? If the ducting is done correctly, you
won't need dampers for balancing.


- Any other questions we should be asking regarding duct work?


Will you be getting a performance warranty? Will the duct work be

sealed?
Can I get a contractors discount?


You should better read the thread on contractor's discount -- the
original question was about DIY projects not about jobs like this
where a contractor is used.


That seemed to be your concern, getting it cheap.

FYI, this is the end. Any more questions for me on this topic, email me.


  #12   Report Post  
Jeffrey J. Kosowsky
 
Posts: n/a
Default

"HeatMan" writes:
"Jeffrey J. Kosowsky" wrote in message
...
Consider that many of my questions are about getting better quality,
not sure why you would get that impression...
There is a difference between not wanting to get ripped off and "cheap"


But you seen to be the cheap kind....


Perhaps its a matter of perspective... looking for a fair price does
not make one cheap. Of course, many contractors on this newsgroup seem
threatened by people who try to get a better understanding of quality
and pricing...

Well, contractors are in the business of "selling" you something. So,
when they see something that is not right, their tendency is to sell
you a new solution (not all, but many). I was hoping that I would get
a less biased opinion on this newsgroup.


Less biased? Here? Thankfully, I wasn't drinking anything when I read that
line. I have nothing to gain by posting here, I'm only trying to help by
offering my opinion.


Perhaps not less biased individually, but by reading multiple
responses, one can more or less average out the bull**** and get some
sense of what the real answer is. Of course, one could try to get
estimates from dozens of contractors, but that would be wasting a lot
of my time and their time...

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