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Jeff Wisnia December 8th 08 10:15 PM

Ping Don Klipstein - Series String Bulb Shunts
 

Just what is in the "shunt" built into series string decorative lamp
bulbs which takes over when the filament opens?

Is it something like a PTC thermistor which heats up and melts some
powdered metal into a permanent short?

My curious mind wants to know.

Thanks,

Jeff

--
Jeffry Wisnia
(W1BSV + Brass Rat '57 EE)
The speed of light is 1.8*10^12 furlongs per fortnight.

[email protected] December 8th 08 10:36 PM

Ping Don Klipstein - Series String Bulb Shunts
 
On Dec 8, 5:15�pm, Jeff Wisnia wrote:
Just what is in the "shunt" built into series string decorative lamp
bulbs which takes over when the filament opens?

Is it something like a PTC thermistor which heats up and melts some
powdered metal into a permanent short?

My curious mind wants to know.

Thanks,

Jeff

--
Jeffry Wisnia
(W1BSV + Brass Rat '57 EE)
The speed of light is 1.8*10^12 furlongs per fortnight.


its a shorting bar of some sort but isnt 100%

I will ask a knowledgable buddy just what and how it works

hr(bob) [email protected] December 8th 08 11:51 PM

Ping Don Klipstein - Series String Bulb Shunts
 
On Dec 8, 4:15*pm, Jeff Wisnia wrote:
Just what is in the "shunt" built into series string decorative lamp
bulbs which takes over when the filament opens?

Is it something like a PTC thermistor which heats up and melts some
powdered metal into a permanent short?

My curious mind wants to know.

Thanks,

Jeff

--
Jeffry Wisnia
(W1BSV + Brass Rat '57 EE)
The speed of light is 1.8*10^12 furlongs per fortnight.

The shunt is a loop of wire around the base of the bulb filament
supports with an insulation so thin that it will break down if the
voltage across the bulb goes above 10 - 20 volts. When the filament
opens as the bulb burns out, the full 120 V is across the open bulb
causing the insulation to fail and restoring continuity. Of course,
all the bulbs in the string now have a slightly higher voltage, and
they tend to burn out a little quicker. After a few more failures,
the voltage across the remaining bulbs is up by 10 -20%, and then it
is a runaway situation. That is why it is important to replce burned
out bulbs promptly.

Bob Hofmann

Jeff Wisnia December 9th 08 12:21 AM

Ping Don Klipstein - Series String Bulb Shunts
 
hr(bob) wrote:

On Dec 8, 4:15 pm, Jeff Wisnia wrote:

Just what is in the "shunt" built into series string decorative lamp
bulbs which takes over when the filament opens?

Is it something like a PTC thermistor which heats up and melts some
powdered metal into a permanent short?

My curious mind wants to know.

Thanks,

Jeff

--
Jeffry Wisnia
(W1BSV + Brass Rat '57 EE)
The speed of light is 1.8*10^12 furlongs per fortnight.


The shunt is a loop of wire around the base of the bulb filament
supports with an insulation so thin that it will break down if the
voltage across the bulb goes above 10 - 20 volts. When the filament
opens as the bulb burns out, the full 120 V is across the open bulb
causing the insulation to fail and restoring continuity. Of course,
all the bulbs in the string now have a slightly higher voltage, and
they tend to burn out a little quicker. After a few more failures,
the voltage across the remaining bulbs is up by 10 -20%, and then it
is a runaway situation. That is why it is important to replce burned
out bulbs promptly.

Bob Hofmann



Thanks, Bob...

I wouldn't have guessed anything as simple as that, but I suppose in
that application it doesn't need to be 100% reliable, so if an
occasional shunt failed closed prematurely it'd be no big whoop.

I guess the reason for TWO fuses in the plug must be to protect against
the wire loop getting shorted to ground somewhere along it's
length...two are needed because the plug isn't polarized. Cause, one
fuse would be enough to prevent a wire burning up in those runaway
situations you described.

Jeff

--
Jeffry Wisnia
(W1BSV + Brass Rat '57 EE)
The speed of light is 1.8*10^12 furlongs per fortnight.

Steve Kraus December 9th 08 12:47 AM

Ping Don Klipstein - Series String Bulb Shunts
 
If that's all it is then it seems like they ought to be able to make the
shunt have the same resistance as a (hot) filament. Or, gosh, BE a 2nd
filament.


Don Klipstein December 9th 08 01:47 AM

Ping Don Klipstein - Series String Bulb Shunts
 
In communications, Jeff
Wisnia wrote:

Just what is in the "shunt" built into series string decorative lamp
bulbs which takes over when the filament opens?

Is it something like a PTC thermistor which heats up and melts some
powdered metal into a permanent short?

My curious mind wants to know.


As it turns out, I don't really know what those things are made of.

I would guess the whole string needs some sort of fuse - eventually all
of the shorting devices will do so.

- Don Klipstein )

hr(bob) [email protected] December 9th 08 04:34 AM

Ping Don Klipstein - Series String Bulb Shunts
 
On Dec 8, 7:47*pm, (Don Klipstein) wrote:
In communications, Jeff

Wisnia wrote:

Just what is in the "shunt" built into series string decorative lamp
bulbs which takes over when the filament opens?


Is it something like a PTC thermistor which heats up and melts some
powdered metal into a permanent short?


My curious mind wants to know.


* As it turns out, I don't really know what those things are made of.

* I would guess the whole string needs some sort of fuse - eventually all
of the shorting devices will do so.

*- Don Klipstein )


The fuse in the plug is both for the light string itself, and to
protect against too many strings being plugged one after another into
previous strings and overloading the wires in the string closest to
the power source.

hr(bob) [email protected] December 9th 08 04:36 AM

Ping Don Klipstein - Series String Bulb Shunts
 
On Dec 8, 6:21*pm, Jeff Wisnia wrote:
hr(bob) wrote:
On Dec 8, 4:15 pm, Jeff Wisnia wrote:


Just what is in the "shunt" built into series string decorative lamp
bulbs which takes over when the filament opens?


Is it something like a PTC thermistor which heats up and melts some
powdered metal into a permanent short?


My curious mind wants to know.


Thanks,


Jeff


--
Jeffry Wisnia
(W1BSV + Brass Rat '57 EE)
The speed of light is 1.8*10^12 furlongs per fortnight.


The shunt is a loop of wire around the base of the bulb filament
supports with an insulation so thin that it will break down if the
voltage across the bulb goes above 10 - 20 volts. *When the filament
opens as the bulb burns out, the full 120 V is across the open bulb
causing the insulation to fail and restoring continuity. *Of course,
all the bulbs in the string now have a slightly higher voltage, and
they tend to burn out a little quicker. *After a few more failures,
the voltage across the remaining bulbs is up by 10 -20%, and then it
is a runaway situation. *That is why it is important to replce burned
out bulbs promptly.


Bob Hofmann


Thanks, Bob...

I wouldn't have guessed anything as simple as that, but I suppose in
that application it doesn't need to be 100% reliable, so if an
occasional shunt failed closed prematurely it'd be no big whoop.

I guess the reason for TWO fuses in the plug must be to protect against
the wire loop getting shorted to ground somewhere along it's
length...two are needed because the plug isn't polarized. Cause, one
fuse would be enough to prevent a wire burning up in those runaway
situations you described.

Jeff

--
Jeffry Wisnia
(W1BSV + Brass Rat '57 EE)
The speed of light is 1.8*10^12 furlongs per fortnight.- Hide quoted text -

- Show quoted text -


You're a ham, I gather. Did you graduate from college in 1957, if so
what school, I graduated U of FL in EE in 1957 and NYU in 1961 with
MEE.

Jeff Wisnia December 9th 08 05:52 PM

Ping Don Klipstein - Series String Bulb Shunts
 
hr(bob) wrote:


You're a ham, I gather. Did you graduate from college in 1957, if so
what school, I graduated U of FL in EE in 1957 and NYU in 1961 with
MEE.


MIT '57

My previous ham radio call sign was W6KAH, which I got in 1949.

Happy Holidays,

Jeff
--
Jeffry Wisnia
(W1BSV + Brass Rat '57 EE)
The speed of light is 1.8*10^12 furlongs per fortnight.

Jeff Wisnia December 9th 08 07:22 PM

Ping Don Klipstein - Series String Bulb Shunts
 
hr(bob) wrote:


You're a ham, I gather. Did you graduate from college in 1957, if so
what school, I graduated U of FL in EE in 1957 and NYU in 1961 with
MEE.


Oops, I already forgot that I also got an MSEE from U. Penn in '58. That
school seemed so easy after the one I'd just graduated from that I
doubled up my classload, wrote a thesis describing how one could use an
power transistor in place of the breaker points on a gas engine (a
precursor to the development of solid state ignition systems), and got
my degree in nine months.

I wasn't the only one to see it that way, a few of my undergraduate
classmate buddies who took the same path also got their Masters in one
school year there.

I'm not sure if that grad school experience made me a legit "Ivy
Leaguer" or not, but I never gave a rat's ass about that sort of stuff
anyway. G

BTW, speaking of rats, that "Brass Rat" in my sig line is recognized by
other MIT grads for what it is. That's what the class rings we wear are
called.

http://en.wikipedia.org/wiki/MIT_class_ring

Jeff

--
Jeffry Wisnia
(W1BSV + Brass Rat '57 EE)
The speed of light is 1.8*10^12 furlongs per fortnight.

Jeff Wisnia December 10th 08 12:20 AM

Ping Don Klipstein - Series String Bulb Shunts
 
hr(bob) wrote:

On Dec 8, 7:47 pm, (Don Klipstein) wrote:

In communications, Jeff

Wisnia wrote:


Just what is in the "shunt" built into series string decorative lamp
bulbs which takes over when the filament opens?


Is it something like a PTC thermistor which heats up and melts some
powdered metal into a permanent short?


My curious mind wants to know.


As it turns out, I don't really know what those things are made of.

I would guess the whole string needs some sort of fuse - eventually all
of the shorting devices will do so.

- Don Klipstein )



The fuse in the plug is both for the light string itself, and to
protect against too many strings being plugged one after another into
previous strings and overloading the wires in the string closest to
the power source.



I believe you must be writing about parallel strings with 120 volt bulbs
in them. I was asking about series strings, and I don't think you can
plug another string into those, can you?

Jeff

--
Jeffry Wisnia
(W1BSV + Brass Rat '57 EE)
The speed of light is 1.8*10^12 furlongs per fortnight.

James Sweet[_2_] December 10th 08 12:31 AM

Ping Don Klipstein - Series String Bulb Shunts
 
Jeff Wisnia wrote:
hr(bob) wrote:

On Dec 8, 7:47 pm, (Don Klipstein) wrote:

In communications,
Jeff

Wisnia wrote:


Just what is in the "shunt" built into series string decorative lamp
bulbs which takes over when the filament opens?

Is it something like a PTC thermistor which heats up and melts some
powdered metal into a permanent short?

My curious mind wants to know.

As it turns out, I don't really know what those things are made of.

I would guess the whole string needs some sort of fuse - eventually all
of the shorting devices will do so.

- Don Klipstein )



The fuse in the plug is both for the light string itself, and to
protect against too many strings being plugged one after another into
previous strings and overloading the wires in the string closest to
the power source.



I believe you must be writing about parallel strings with 120 volt bulbs
in them. I was asking about series strings, and I don't think you can
plug another string into those, can you?

Jeff



No, this applies to both. Many series strings have a third wire,
allowing power to be carried to a receptacle on the end to which you can
plug in another string. This also allows multiple segments so the whole
string doesn't go out at once if there's a fault. Troubleshooting the
old 100 light strings with 20 light segments is a lot easier than those
with 50 light segments!

hr(bob) [email protected] December 10th 08 06:07 AM

Ping Don Klipstein - Series String Bulb Shunts
 
On Dec 9, 6:20*pm, Jeff Wisnia wrote:
hr(bob) wrote:
On Dec 8, 7:47 pm, (Don Klipstein) wrote:


In communications, Jeff


Wisnia wrote:


Just what is in the "shunt" built into series string decorative lamp
bulbs which takes over when the filament opens?


Is it something like a PTC thermistor which heats up and melts some
powdered metal into a permanent short?


My curious mind wants to know.


*As it turns out, I don't really know what those things are made of.


*I would guess the whole string needs some sort of fuse - eventually all
of the shorting devices will do so.


- Don Klipstein )


The fuse in the plug is both for the light string itself, and to
protect against too many strings being plugged one after another *into
previous strings and overloading the wires in the string closest to
the power source.


I believe you must be writing about parallel strings with 120 volt bulbs
in them. I was asking about series strings, and I don't think you can
plug another string into those, can you?

Jeff

--
Jeffry Wisnia
(W1BSV + Brass Rat '57 EE)
The speed of light is 1.8*10^12 furlongs per fortnight.- Hide quoted text -

- Show quoted text -


I have in my possession several 100 light sets, 2 50-light sets in
series, with a male plug for providing power and a female plug at the
other end of the 100 lights to plug in another string, and so forth.
Eventually there is too much current draw and one or both of the fuses
in the first circuit will blow. Frequently there will be a label on
such types of sets saying how many strings can be connected in
series. Take a look at some of the lights in the stores right now.

Jeff Wisnia December 10th 08 04:21 PM

Ping Don Klipstein - Series String Bulb Shunts
 
hr(bob) wrote:
On Dec 9, 6:20 pm, Jeff Wisnia wrote:

hr(bob) wrote:

On Dec 8, 7:47 pm, (Don Klipstein) wrote:


In communications, Jeff


Wisnia wrote:


Just what is in the "shunt" built into series string decorative lamp
bulbs which takes over when the filament opens?


Is it something like a PTC thermistor which heats up and melts some
powdered metal into a permanent short?


My curious mind wants to know.


As it turns out, I don't really know what those things are made of.


I would guess the whole string needs some sort of fuse - eventually all
of the shorting devices will do so.


- Don Klipstein )


The fuse in the plug is both for the light string itself, and to
protect against too many strings being plugged one after another into
previous strings and overloading the wires in the string closest to
the power source.


I believe you must be writing about parallel strings with 120 volt bulbs
in them. I was asking about series strings, and I don't think you can
plug another string into those, can you?

Jeff

--
Jeffry Wisnia
(W1BSV + Brass Rat '57 EE)
The speed of light is 1.8*10^12 furlongs per fortnight.- Hide quoted text -

- Show quoted text -



I have in my possession several 100 light sets, 2 50-light sets in
series, with a male plug for providing power and a female plug at the
other end of the 100 lights to plug in another string, and so forth.
Eventually there is too much current draw and one or both of the fuses
in the first circuit will blow. Frequently there will be a label on
such types of sets saying how many strings can be connected in
series. Take a look at some of the lights in the stores right now.



Thanks for teaching me that. I suspected that might be the case after
thinking about it a bit more after posting my last reply.

Being Jewish, the electric holiday lights I've had hands on experience
with have been limited in size, like "electric menorahs" I was at a
son's home last weekend as he was putting one of those in a window. It
was a flat plastic cutout with a series string of about 20 bulbs
threaded around and attached to it.

I noticed the fuses in the plug and also the spare fuses and bulbs which
came with it, along with a warning on the instructions to replace
"burned out" bulbs promptly.

That's when I started wondering what the "shorting shunt" was made from.
So I made my original post starting this thread.

Happy Holidays,

Jeff

--
Jeffry Wisnia
(W1BSV + Brass Rat '57 EE)
The speed of light is 1.8*10^12 furlongs per fortnight.


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