Home |
Search |
Today's Posts |
|
Home Repair (alt.home.repair) For all homeowners and DIYers with many experienced tradesmen. Solve your toughest home fix-it problems. |
Reply |
|
LinkBack | Thread Tools | Display Modes |
#1
Posted to alt.home.repair
|
|||
|
|||
HVAC diagnosis
We survived Ike in extremely good shape compared to others in the vicinity.
The only significant problem is the AC unit: the compressor won't come on. My AC guy swapped out the start & run capacitors, bypassed the relay, and checked all the obvious stuff. No compressor action. He theorizes that power-line chatter at the storm's outset could have so confused the aged system that it committed suicide trying to keep up. His best guess is a seized compressor piston on this 17-year old, 3-ton, Trane and he's checking with his buddies for a used condensing unit. Observations and suggestions would be welcome. Thanks. |
#2
Posted to alt.home.repair
|
|||
|
|||
HVAC diagnosis
Uncle Monster wrote:
HeyBub wrote: We survived Ike in extremely good shape compared to others in the vicinity. The only significant problem is the AC unit: the compressor won't come on. My AC guy swapped out the start & run capacitors, bypassed the relay, and checked all the obvious stuff. No compressor action. He theorizes that power-line chatter at the storm's outset could have so confused the aged system that it committed suicide trying to keep up. His best guess is a seized compressor piston on this 17-year old, 3-ton, Trane and he's checking with his buddies for a used condensing unit. Observations and suggestions would be welcome. Thanks. When you replace your unit, make sure you have an anti short cycle timer installed. A newer system and most electronic thermo- stats have this feature built in. It will prevent the contactor in the condensing unit from slamming on and off with power blinks or someone playing with the temper- ature adjustment. The timer is inexpensive and can be added to any AC condenser. I add timers to all the systems I install if the feature isn't there already. http://tinyurl.com/3h4xbe [8~{} Uncle Monster Most thermostats, even with that feature, won't protect against power failure induced short-cycling because they are battery operated -- they'll just keep calling for cooling through the power chatter. -- The e-mail address in our reply-to line is reversed in an attempt to minimize spam. Our true address is of the form . |
#3
Posted to alt.home.repair
|
|||
|
|||
HVAC diagnosis
Ken wrote:
HeyBub wrote: We survived Ike in extremely good shape compared to others in the vicinity. The only significant problem is the AC unit: the compressor won't come on. My AC guy swapped out the start & run capacitors, bypassed the relay, and checked all the obvious stuff. No compressor action. He theorizes that power-line chatter at the storm's outset could have so confused the aged system that it committed suicide trying to keep up. His best guess is a seized compressor piston on this 17-year old, 3-ton, Trane and he's checking with his buddies for a used condensing unit. Observations and suggestions would be welcome. Thanks. Does the fan for the condenser unit start? No. Did he measure the voltage at the leads going to the compressor? Yes Why did he bypass the relay (contactor)? Was it not latching up? Even if the relay latches, the points could be burned, preventing contact. I know these are fundamental checks, but you would be surprised at how some pros diagnose a unit. Well, the first thing he did was test the start capacitor and pronounced it "marginal." So he replaced it. No joy. That's when he went through the "try this, test that" mode. |
#4
Posted to alt.home.repair
|
|||
|
|||
HVAC diagnosis
Ralph Mowery wrote:
"HeyBub" wrote in message m... We survived Ike in extremely good shape compared to others in the vicinity. The only significant problem is the AC unit: the compressor won't come on. My AC guy swapped out the start & run capacitors, bypassed the relay, and checked all the obvious stuff. No compressor action. He theorizes that power-line chatter at the storm's outset could have so confused the aged system that it committed suicide trying to keep up. His best guess is a seized compressor piston on this 17-year old, 3-ton, Trane and he's checking with his buddies for a used condensing unit. Observations and suggestions would be welcome. If he can not get it to run and wants to change to a used unit, get a new system. The system you have is 17 years old and you will spend a lot for some used unit. $750 vs. ~$1700. Just for the condensing unit. I would guess that you have the split two piece unit. Get a new air handler to match. The new units will be more efficient and you want all pieces to match. Think I would look into a heat pump system. Not too much differance it that and an air conditioner. On the other hand, this is hurricane related and subject to complete reimbursement by Insurance + FEMA assistance. I figure FEMA won't squawk over a used unit but might balk at a new upgrade. As an aside, you'd be surprised how much damage you can discover after a hurricane-related inspection. For example virtually ALL of my 40-year old window screens were blown out! Instead of rotating on its hinges, the side door to the garage falls flat on the ground. Two of my cats had to have intense psychological therapy. As I understand it, FEMA will cover your deductible plus any unrecovered insurance expenses (spoiled food, gas for the generator, etc.). If you have no insurance, FEMA will cover the whole expense (up to $28,800). |
#5
Posted to alt.home.repair
|
|||
|
|||
HVAC diagnosis
HeyBub wrote:
Ken wrote: HeyBub wrote: We survived Ike in extremely good shape compared to others in the vicinity. The only significant problem is the AC unit: the compressor won't come on. My AC guy swapped out the start & run capacitors, bypassed the relay, and checked all the obvious stuff. No compressor action. He theorizes that power-line chatter at the storm's outset could have so confused the aged system that it committed suicide trying to keep up. His best guess is a seized compressor piston on this 17-year old, 3-ton, Trane and he's checking with his buddies for a used condensing unit. Observations and suggestions would be welcome. Thanks. Does the fan for the condenser unit start? No. Your condenser unit may be different, but many have the fan motor wired in parallel to the compressor. In other words, when power is applied to the compressor it is also applied to the fan motor. Having them both fail at the same time is very unlikely. Check to see if they are wired in parallel and make sure you are getting power applied to these units when the contactor is latched. Did he measure the voltage at the leads going to the compressor? Yes And it was 220/240 volts? See above comment. Why did he bypass the relay (contactor)? Was it not latching up? Even if the relay latches, the points could be burned, preventing contact. True, but one would only do this if there was not proper power applied to the compressor and fan motor. I know these are fundamental checks, but you would be surprised at how some pros diagnose a unit. Well, the first thing he did was test the start capacitor and pronounced it "marginal." So he replaced it. No joy. That's when he went through the "try this, test that" mode. |
#6
Posted to alt.home.repair
|
|||
|
|||
HVAC diagnosis
Does the man own an ammeter? Very useful in such cases. Clean the terminals
on top of the compressor. Try starting it again, and check the amp draw. Might be bad compressor, or just dirty terminals. Is the compressor really getting 220 volts? -- Christopher A. Young Learn more about Jesus www.lds.org .. "HeyBub" wrote in message m... We survived Ike in extremely good shape compared to others in the vicinity. The only significant problem is the AC unit: the compressor won't come on. My AC guy swapped out the start & run capacitors, bypassed the relay, and checked all the obvious stuff. No compressor action. He theorizes that power-line chatter at the storm's outset could have so confused the aged system that it committed suicide trying to keep up. His best guess is a seized compressor piston on this 17-year old, 3-ton, Trane and he's checking with his buddies for a used condensing unit. Observations and suggestions would be welcome. Thanks. |
#7
Posted to alt.home.repair
|
|||
|
|||
HVAC diagnosis
Does the fan for the condenser unit start? No. CY: Unlikely to lose the comp and the fan both. Maybe bad relay. Did he measure the voltage at the leads going to the compressor? Yes CY: And got what results? Why did he bypass the relay (contactor)? Was it not latching up? Even if the relay latches, the points could be burned, preventing contact. CY: That's true. How about the power safety disconnect? Working properly? Sometimes those corrode. I know these are fundamental checks, but you would be surprised at how some pros diagnose a unit. Well, the first thing he did was test the start capacitor and pronounced it "marginal." So he replaced it. No joy. That's when he went through the "try this, test that" mode. CY: Amp draw check is important. Also continuity across the compressor terminals. |
#8
Posted to alt.home.repair
|
|||
|
|||
HVAC diagnosis
Ralph Mowery wrote:
"HeyBub" wrote in message new system. The system you have is 17 years old and you will spend a lot for some used unit. $750 vs. ~$1700. Just for the condensing unit. YOu can either spend that money now or in a few years spend the money for a new unit. Don't just get the condensing unit, but a whole new matching system. You probably will save money on the power in the long run to make up the differance. That will almost certainly never happen. Do the math. If the difference is $4k, and you spend $400/year on A/C electricity costs, you'd have to drive those electricity costs to zero in order to merely cover the interest on the $4K at 10%. It won't happen. Just plan on spending around $ 5000 for whole new system. If you are planning on moving out in a few years, then it may pay you to do just a patch job. -- The e-mail address in our reply-to line is reversed in an attempt to minimize spam. Our true address is of the form . |
#9
Posted to alt.home.repair
|
|||
|
|||
HVAC diagnosis
CJT wrote:
Uncle Monster wrote: HeyBub wrote: We survived Ike in extremely good shape compared to others in the vicinity. The only significant problem is the AC unit: the compressor won't come on. My AC guy swapped out the start & run capacitors, bypassed the relay, and checked all the obvious stuff. No compressor action. He theorizes that power-line chatter at the storm's outset could have so confused the aged system that it committed suicide trying to keep up. His best guess is a seized compressor piston on this 17-year old, 3-ton, Trane and he's checking with his buddies for a used condensing unit. Observations and suggestions would be welcome. Thanks. When you replace your unit, make sure you have an anti short cycle timer installed. A newer system and most electronic thermo- stats have this feature built in. It will prevent the contactor in the condensing unit from slamming on and off with power blinks or someone playing with the temper- ature adjustment. The timer is inexpensive and can be added to any AC condenser. I add timers to all the systems I install if the feature isn't there already. http://tinyurl.com/3h4xbe [8~{} Uncle Monster Most thermostats, even with that feature, won't protect against power failure induced short-cycling because they are battery operated -- they'll just keep calling for cooling through the power chatter. My electronic thermostat doesn't. Don't you think the designers thought of that? All the electronic thermostats I install have a timer that works no matter which power source is used. I do prefer hooking them up to run on 24 vac with the batteries as backup. If you can tell me the brand that works the way you say they do, please tell me so I can avoid that brand. [8~{} Uncle Monster |
#10
Posted to alt.home.repair
|
|||
|
|||
HVAC diagnosis
"HeyBub" wrote in message new system. The system you have is 17 years old and you will spend a lot for some used unit. $750 vs. ~$1700. Just for the condensing unit. YOu can either spend that money now or in a few years spend the money for a new unit. Don't just get the condensing unit, but a whole new matching system. You probably will save money on the power in the long run to make up the differance. Just plan on spending around $ 5000 for whole new system. If you are planning on moving out in a few years, then it may pay you to do just a patch job. |
#11
Posted to alt.home.repair
|
|||
|
|||
HVAC diagnosis
Uncle Monster wrote:
CJT wrote: Uncle Monster wrote: HeyBub wrote: We survived Ike in extremely good shape compared to others in the vicinity. The only significant problem is the AC unit: the compressor won't come on. My AC guy swapped out the start & run capacitors, bypassed the relay, and checked all the obvious stuff. No compressor action. He theorizes that power-line chatter at the storm's outset could have so confused the aged system that it committed suicide trying to keep up. His best guess is a seized compressor piston on this 17-year old, 3-ton, Trane and he's checking with his buddies for a used condensing unit. Observations and suggestions would be welcome. Thanks. When you replace your unit, make sure you have an anti short cycle timer installed. A newer system and most electronic thermo- stats have this feature built in. It will prevent the contactor in the condensing unit from slamming on and off with power blinks or someone playing with the temper- ature adjustment. The timer is inexpensive and can be added to any AC condenser. I add timers to all the systems I install if the feature isn't there already. http://tinyurl.com/3h4xbe [8~{} Uncle Monster Most thermostats, even with that feature, won't protect against power failure induced short-cycling because they are battery operated -- they'll just keep calling for cooling through the power chatter. My electronic thermostat doesn't. Don't you think the designers thought of that? All the electronic thermostats I install have a timer that works no matter which power source is used. I do prefer hooking them up to run on 24 vac with the batteries as backup. If you can tell me the brand that works the way you say they do, please tell me so I can avoid that brand. [8~{} Uncle Monster Honeywell -- The e-mail address in our reply-to line is reversed in an attempt to minimize spam. Our true address is of the form . |
#12
Posted to alt.home.repair
|
|||
|
|||
HVAC diagnosis
Ken wrote:
HeyBub wrote: Ken wrote: HeyBub wrote: We survived Ike in extremely good shape compared to others in the vicinity. The only significant problem is the AC unit: the compressor won't come on. My AC guy swapped out the start & run capacitors, bypassed the relay, and checked all the obvious stuff. No compressor action. He theorizes that power-line chatter at the storm's outset could have so confused the aged system that it committed suicide trying to keep up. His best guess is a seized compressor piston on this 17-year old, 3-ton, Trane and he's checking with his buddies for a used condensing unit. Observations and suggestions would be welcome. Thanks. Does the fan for the condenser unit start? No. Your condenser unit may be different, but many have the fan motor wired in parallel to the compressor. In other words, when power is applied to the compressor it is also applied to the fan motor. Having them both fail at the same time is very unlikely. Check to see if they are wired in parallel and make sure you are getting power applied to these units when the contactor is latched. Did he measure the voltage at the leads going to the compressor? Yes And it was 220/240 volts? See above comment. Why did he bypass the relay (contactor)? Was it not latching up? Even if the relay latches, the points could be burned, preventing contact. True, but one would only do this if there was not proper power applied to the compressor and fan motor. I know these are fundamental checks, but you would be surprised at how some pros diagnose a unit. Well, the first thing he did was test the start capacitor and pronounced it "marginal." So he replaced it. No joy. That's when he went through the "try this, test that" mode. Most of the condensing units I come across around here don't have start capacitors. They are equipped with a dual run capacitor, 5mfd for the fan and a 30-40mfd for the compressor. The caps have 3 terminals, one marked "C" for common, another marked "F" or "FAN" and another marked "H" or "HERM" for hermetic ie compressor. When the capacitor fails, the top pops up and the electrical connections open. I usually replace a half dozen failed dual capacitors a season. http://www.myhvacparts.com/Run%20Capacitors/Capaci2.jpg [8~{} Uncle Monster |
#13
Posted to alt.home.repair
|
|||
|
|||
HVAC diagnosis
Ralph Mowery wrote:
"CJT" wrote in message ... Ralph Mowery wrote: "HeyBub" wrote in message new system. The system you have is 17 years old and you will spend a lot for some used unit. $750 vs. ~$1700. Just for the condensing unit. YOu can either spend that money now or in a few years spend the money for a new unit. Don't just get the condensing unit, but a whole new matching system. You probably will save money on the power in the long run to make up the differance. That will almost certainly never happen. Do the math. If the difference is $4k, and you spend $400/year on A/C electricity costs, you'd have to drive those electricity costs to zero in order to merely cover the interest on the $4K at 10%. It won't happen. I think in the area the airconditioner is being used it will be much more than $ 400 a year on the AC. That is a 3 ton unit that is being installed. Not sure what kind of heat or how much would be used in the area, but getting a heat pump installed may be the way to go so the savings will be for all year. But you are sort of correct, it will take a while to pay for it. Of course one needs to do the analysis with numbers specific to the situation. FWIW, it costs me about $600/yr to run my four ton unit in Austin, Texas. I was guessing the smaller unit might be cheaper. -- The e-mail address in our reply-to line is reversed in an attempt to minimize spam. Our true address is of the form . |
#14
Posted to alt.home.repair
|
|||
|
|||
HVAC diagnosis
"CJT" wrote in message ... Ralph Mowery wrote: "HeyBub" wrote in message new system. The system you have is 17 years old and you will spend a lot for some used unit. $750 vs. ~$1700. Just for the condensing unit. YOu can either spend that money now or in a few years spend the money for a new unit. Don't just get the condensing unit, but a whole new matching system. You probably will save money on the power in the long run to make up the differance. That will almost certainly never happen. Do the math. If the difference is $4k, and you spend $400/year on A/C electricity costs, you'd have to drive those electricity costs to zero in order to merely cover the interest on the $4K at 10%. It won't happen. I think in the area the airconditioner is being used it will be much more than $ 400 a year on the AC. That is a 3 ton unit that is being installed. Not sure what kind of heat or how much would be used in the area, but getting a heat pump installed may be the way to go so the savings will be for all year. But you are sort of correct, it will take a while to pay for it. |
#15
Posted to alt.home.repair
|
|||
|
|||
HVAC diagnosis
CJT wrote:
Uncle Monster wrote: CJT wrote: Uncle Monster wrote: HeyBub wrote: We survived Ike in extremely good shape compared to others in the vicinity. The only significant problem is the AC unit: the compressor won't come on. My AC guy swapped out the start & run capacitors, bypassed the relay, and checked all the obvious stuff. No compressor action. He theorizes that power-line chatter at the storm's outset could have so confused the aged system that it committed suicide trying to keep up. His best guess is a seized compressor piston on this 17-year old, 3-ton, Trane and he's checking with his buddies for a used condensing unit. Observations and suggestions would be welcome. Thanks. When you replace your unit, make sure you have an anti short cycle timer installed. A newer system and most electronic thermo- stats have this feature built in. It will prevent the contactor in the condensing unit from slamming on and off with power blinks or someone playing with the temper- ature adjustment. The timer is inexpensive and can be added to any AC condenser. I add timers to all the systems I install if the feature isn't there already. http://tinyurl.com/3h4xbe [8~{} Uncle Monster Most thermostats, even with that feature, won't protect against power failure induced short-cycling because they are battery operated -- they'll just keep calling for cooling through the power chatter. My electronic thermostat doesn't. Don't you think the designers thought of that? All the electronic thermostats I install have a timer that works no matter which power source is used. I do prefer hooking them up to run on 24 vac with the batteries as backup. If you can tell me the brand that works the way you say they do, please tell me so I can avoid that brand. [8~{} Uncle Monster Honeywell I knew there was a reason I rarely buy Honeywell. I use White-Rogers 80 Series with the compressor lock out option and I never have any problems with them. [8~{} Uncle Monster |
#16
Posted to alt.home.repair
|
|||
|
|||
HVAC diagnosis
Stormin Mormon wrote:
Does the man own an ammeter? Very useful in such cases. Clean the terminals on top of the compressor. Try starting it again, and check the amp draw. Might be bad compressor, or just dirty terminals. Is the compressor really getting 220 volts? Yes, he had an ammeter. The compressor is drawing current, but doesn't compress. And to correct an earlier answer, the fan does activate and run normally - it's just the compressor that won't go. As an aside, I would think, in my neighborhood, there should be MANY available used condensing units due to Ike. Heck, there are subdivisions where the house is gone but the AC condensing unit remains, alone and forgotten. |
#17
Posted to alt.home.repair
|
|||
|
|||
HVAC diagnosis
I see that your mechanic have check all but compressors continuity
two: start or run in this case I believe it is only run capacitor to check compressor out does not need to be exact capacitance it could be anything between 30 and 60 if compressor start then get correct one and install it. at this point if compressor does not start and if this is rotary compressor (Tecumseh, GE, Mitsubishi ) and it is drawing amperage take 5# hammer and gave it good wack on the lower portion of casing while power is on if it does not start by new one. New out of Warrantee = www.coldparts.com Tony "HeyBub" wrote in message news Ken wrote: HeyBub wrote: We survived Ike in extremely good shape compared to others in the vicinity. The only significant problem is the AC unit: the compressor won't come on. My AC guy swapped out the start & run capacitors, bypassed the relay, and checked all the obvious stuff. No compressor action. He theorizes that power-line chatter at the storm's outset could have so confused the aged system that it committed suicide trying to keep up. His best guess is a seized compressor piston on this 17-year old, 3-ton, Trane and he's checking with his buddies for a used condensing unit. Observations and suggestions would be welcome. Thanks. Does the fan for the condenser unit start? No. Did he measure the voltage at the leads going to the compressor? Yes Why did he bypass the relay (contactor)? Was it not latching up? Even if the relay latches, the points could be burned, preventing contact. I know these are fundamental checks, but you would be surprised at how some pros diagnose a unit. Well, the first thing he did was test the start capacitor and pronounced it "marginal." So he replaced it. No joy. That's when he went through the "try this, test that" mode. |
#18
Posted to alt.home.repair
|
|||
|
|||
HVAC diagnosis
On Sun, 21 Sep 2008 12:19:47 -0500, "HeyBub"
wrote: We survived Ike in extremely good shape compared to others in the vicinity. The only significant problem is the AC unit: the compressor won't come on. My AC guy swapped out the start & run capacitors, bypassed the relay, and checked all the obvious stuff. No compressor action. He theorizes that power-line chatter at the storm's outset could have so confused the aged system that it committed suicide trying to keep up. His best guess is a seized compressor piston on this 17-year old, 3-ton, Trane and he's checking with his buddies for a used condensing unit. Observations and suggestions would be welcome. Thanks. If your hvac guy is guessing and does not know why it won't come on then you have the wrong ac guy. Period. |
#19
Posted to alt.home.repair
|
|||
|
|||
HVAC diagnosis
NATE Certified Heating and Air Tech wrote:
On Sun, 21 Sep 2008 12:19:47 -0500, "HeyBub" wrote: We survived Ike in extremely good shape compared to others in the vicinity. The only significant problem is the AC unit: the compressor won't come on. My AC guy swapped out the start & run capacitors, bypassed the relay, and checked all the obvious stuff. No compressor action. He theorizes that power-line chatter at the storm's outset could have so confused the aged system that it committed suicide trying to keep up. His best guess is a seized compressor piston on this 17-year old, 3-ton, Trane and he's checking with his buddies for a used condensing unit. Observations and suggestions would be welcome. Thanks. If your hvac guy is guessing and does not know why it won't come on then you have the wrong ac guy. Period. I think he used the revered Sherlock Holmes method: "If you eliminate all other possibilities, whatever remains, no matter how improbable, must be the answer." On a more positive perspective, how does one determine whether the compressor is seized? |
#20
Posted to alt.home.repair
|
|||
|
|||
HVAC diagnosis
CJT wrote:
NATE Certified Heating and Air Tech wrote: On Tue, 23 Sep 2008 09:18:29 -0500, "HeyBub" wrote: On a more positive perspective, how does one determine whether the compressor is seized? By ohming out the windings, commont to run, common to start, run to start and common to ground. See here for further information: http://www.snipsmag.com/Articles/Fea...00f932a8c0____ How does an electrical resistance measurement reveal a mechanical seize-up? Checking the electrical resistance of the windings won't indicate a seized compressor. It will indicate a shorted or open winding. I also check for a short to the metal case of the compressor. What I look for is high current draw. If all the electrical components are OK and I measure a high current draw before the internal overload opens up, that's a good indication of a seized compressor. A three phase compressor can be checked by switching two of the leads to try to break it loose by running the motor in reverse. There are compressor analyzers available that can reverse a single phase compressor to break it loose if it is not severely damaged. Here's a link to one of them: http://tinyurl.com/3nowtq [8~{} Uncle Monster |
#21
Posted to alt.home.repair
|
|||
|
|||
HVAC diagnosis
Uncle Monster wrote:
CJT wrote: NATE Certified Heating and Air Tech wrote: On Tue, 23 Sep 2008 09:18:29 -0500, "HeyBub" wrote: On a more positive perspective, how does one determine whether the compressor is seized? By ohming out the windings, commont to run, common to start, run to start and common to ground. See here for further information: http://www.snipsmag.com/Articles/Fea...00f932a8c0____ How does an electrical resistance measurement reveal a mechanical seize-up? Checking the electrical resistance of the windings won't indicate a seized compressor. It will indicate a shorted or open winding. Precisely. The other poster had it wrong. I also check for a short to the metal case of the compressor. What I look for is high current draw. If all the electrical components are OK and I measure a high current draw before the internal overload opens up, that's a good indication of a seized compressor. A three phase compressor can be checked by switching two of the leads to try to break it loose by running the motor in reverse. There are compressor analyzers available that can reverse a single phase compressor to break it loose if it is not severely damaged. Here's a link to one of them: http://tinyurl.com/3nowtq [8~{} Uncle Monster -- The e-mail address in our reply-to line is reversed in an attempt to minimize spam. Our true address is of the form . |
Reply |
Thread Tools | Search this Thread |
Display Modes | |
|
|
Similar Threads | ||||
Thread | Forum | |||
HVAC questions welcomed at alt.hvac | Home Repair | |||
HVAC questions welcomed at alt.hvac | Home Repair | |||
please post your HVAC questions to alt.hvac | Home Repair |