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Electronics Repair (sci.electronics.repair) Discussion of repairing electronic equipment. Topics include requests for assistance, where to obtain servicing information and parts, techniques for diagnosis and repair, and annecdotes about success, failures and problems. |
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#1
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HK Actor, chassis only - the shop had removed it from the cabinet for me, as
they always do on these to save workshop space. Reported problem was "powers up but no sound". At a first look, that did appear to be the case. However, when the board with the PSU on it was moved ever so slightly, it came on, but then stayed on until it was next turned off. Once on, no amount of provocation would make it go off again. Likewise, when it was wrong, no amount of tapping or hitting would make it work, but as soon as you turned the chassis over, on it came. I then noticed that when it was wrong, although the mains switch was lit, giving the impression that it was powered up, the fan wasn't running. This is powered from its own personal supply with a single diode and filter cap, straight from one side of the split secondary winding of the power transformer, so if there is power to the transformer's primary, then the fan pretty much has to run. A bit more observation of what happened when it did come on, revealed that a relay clicked. This is across the inrush thermistor, and again, its coil is fed from a simple supply derived directly from the transformer secondary. It then dawned on me what was happening, and a quick tug on the thermistor proved it. One leg had sheared off inside the hole passing through the PCB, making the thermistor effectively open circuit, so no supply to the transformer primary. The switch of course lit up, as the neon is internal to it. The gap in the broken leg was obviously big enough that the vibration from tapping, was not enough to close it up, but when the board was flexed, that was enough, and the leg momentarily made again. This was enough to get the relay coil supply up, the relay contacts then bridging the thermistor, so it didn't matter any more that it had gone open circuit again. And once the relay contacts were shorting the thermistor, no amount of disturbance would make it die again, until it was actually turned off. What a pleasant change to get a nice positive fault with reasoning that works .... :-) Arfa |
#2
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Arfa Daily wrote in message
... HK Actor, chassis only - the shop had removed it from the cabinet for me, as they always do on these to save workshop space. Reported problem was "powers up but no sound". At a first look, that did appear to be the case. However, when the board with the PSU on it was moved ever so slightly, it came on, but then stayed on until it was next turned off. Once on, no amount of provocation would make it go off again. Likewise, when it was wrong, no amount of tapping or hitting would make it work, but as soon as you turned the chassis over, on it came. I then noticed that when it was wrong, although the mains switch was lit, giving the impression that it was powered up, the fan wasn't running. This is powered from its own personal supply with a single diode and filter cap, straight from one side of the split secondary winding of the power transformer, so if there is power to the transformer's primary, then the fan pretty much has to run. A bit more observation of what happened when it did come on, revealed that a relay clicked. This is across the inrush thermistor, and again, its coil is fed from a simple supply derived directly from the transformer secondary. It then dawned on me what was happening, and a quick tug on the thermistor proved it. One leg had sheared off inside the hole passing through the PCB, making the thermistor effectively open circuit, so no supply to the transformer primary. The switch of course lit up, as the neon is internal to it. The gap in the broken leg was obviously big enough that the vibration from tapping, was not enough to close it up, but when the board was flexed, that was enough, and the leg momentarily made again. This was enough to get the relay coil supply up, the relay contacts then bridging the thermistor, so it didn't matter any more that it had gone open circuit again. And once the relay contacts were shorting the thermistor, no amount of disturbance would make it die again, until it was actually turned off. What a pleasant change to get a nice positive fault with reasoning that works .... :-) Arfa I've always expected to see problems with polyswitch "fuses", considering the temp they run at, but I don't think I've seen a problem one. I expected a "welded" lead to come loose or internal cracking of the material |
#3
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![]() "Nutcase Kook " I've always expected to see problems with polyswitch "fuses", considering the temp they run at, ** FFS - you steaming great ****WIT !!!!!!!!! Have you got no ****ing idea what a "thermistor" is ??? FYI - you asinine, trolling POS !!! Polyswitches are PTCs and thermistors are NTCs !!!!!!!!!!!! Wot a ****ing retarded pile of sub human pommy ****. ..... Phil |
#4
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![]() "Arfa Daily" wrote in message ... HK Actor, chassis only - the shop had removed it from the cabinet for me, as they always do on these to save workshop space. Reported problem was "powers up but no sound". At a first look, that did appear to be the case. However, when the board with the PSU on it was moved ever so slightly, it came on, but then stayed on until it was next turned off. Once on, no amount of provocation would make it go off again. Likewise, when it was wrong, no amount of tapping or hitting would make it work, but as soon as you turned the chassis over, on it came. I then noticed that when it was wrong, although the mains switch was lit, giving the impression that it was powered up, the fan wasn't running. This is powered from its own personal supply with a single diode and filter cap, straight from one side of the split secondary winding of the power transformer, so if there is power to the transformer's primary, then the fan pretty much has to run. A bit more observation of what happened when it did come on, revealed that a relay clicked. This is across the inrush thermistor, and again, its coil is fed from a simple supply derived directly from the transformer secondary. It then dawned on me what was happening, and a quick tug on the thermistor proved it. One leg had sheared off inside the hole passing through the PCB, making the thermistor effectively open circuit, so no supply to the transformer primary. The switch of course lit up, as the neon is internal to it. The gap in the broken leg was obviously big enough that the vibration from tapping, was not enough to close it up, but when the board was flexed, that was enough, and the leg momentarily made again. This was enough to get the relay coil supply up, the relay contacts then bridging the thermistor, so it didn't matter any more that it had gone open circuit again. And once the relay contacts were shorting the thermistor, no amount of disturbance would make it die again, until it was actually turned off. What a pleasant change to get a nice positive fault with reasoning that works .... :-) Arfa Dry joints on these thermistors are surprisingly common. I think it may be because the higher powered ones are kind of tall and weighty and have no support other than their leads. Powered speakers are a favourite for this, possibly because they get a lot more mechanical shocks in transport than your average punter would give to, say, his desk or FX rack, and also because they get a LOT of vibration in use. I always wiggle them whenever I see them, and if the PCB comes out I will always resolder them (along with the usual suspects, e.g. zener diodes, power resistors that get hot etc). Cheers, Gareth. |
#5
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Wot a ****ing retarded pile of sub human pommy ****.
It's pome (or POME) -- prisoner of mother England. |
#6
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On 06/01/2012 11:28, William Sommerwerck wrote:
Wot a ****ing retarded pile of sub human pommy ****. It's pome (or POME) -- prisoner of mother England. Rubbish! R |
#7
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On Jan 6, 1:23*am, "Phil Allison" wrote:
"Nutcase Kook " I've always expected to see problems with polyswitch "fuses", considering the temp they run at, ** FFS * - * you *steaming *great * ****WIT * !!!!!!!!! *Have you got no ****ing idea what a "thermistor" is ??? *FYI *- *you asinine, *trolling POS *!!! Polyswitches are PTCs and thermistors are NTCs *!!!!!!!!!!!! One quibble: While their resistance did increase drastically when they heated up, the polyswitches I worked with years ago seemed to just have two states: a low resistance one while carrying lower currents, and a high resistance one when excessive current passed through. Not a traditional linear or logarithmic (etc.) relationship. The reason was that heat made the polymer matrix flex, which tended to separate the conductive particles embedded in the matrix. As the matrix cooled it shrank once more, bringing the conductive particles into more intimate contact, and so on. We eventually decided not to use them for loudspeaker protection, because they cycled so rapidly that we decided consumers would complain. Even though these were the same consumers who didn't notice that their speaker's voice coil former was bottoming out against the motor structure. |
#8
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![]() "spamtrap1888" We eventually decided not to use them for loudspeaker protection, because they cycled so rapidly that we decided consumers would complain. ** Polyswitches respond slowly and reset only after a long wait. Even though these were the same consumers who didn't notice that their speaker's voice coil former was bottoming out against the motor structure. ** ********. ..... Phil |
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