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Electronics Repair (sci.electronics.repair) Discussion of repairing electronic equipment. Topics include requests for assistance, where to obtain servicing information and parts, techniques for diagnosis and repair, and annecdotes about success, failures and problems. |
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#1
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AM/FM radio troubleshooting
I have a Grundig "Transistor 305" portable radio. It uses germanium
transistors. I've had this thing for over forty years and although I don't use it often it has been a nice radio. In 1971 I replaced the transistor in the FM detector circuit and I have had no problems with it until just recently. Last month I spent three days in the hospital and I brought the Grundig with me. I noticed that after it was on for about a half hour it would start to cut out. I turned it off and then later turned it on again, and after a period of time it happened again. After several similar episodes I stopped using it. I wondered about some type of interference from the hospital but that was wishful thinking. In any case being in no position to test it I decided to just put it away. Yesterday I put it on the bench and took a look at it. Sure enough after a brief time it cut out again. I injected a signal, (my finger on a small screwdriver) onto the wiper of the volume control and ascertained that there is nothing wrong up to the speaker. So now I need to get into the IF's and detector. My problem is my old signal generators are not working and all I can come up with for 10.7MHZ. is a CW signal out of my MFJ249 SWR meter. The MFJ puts out a clean signal however it is CW, and it's amplitude is not adjustable. I don't think that an unmodulated signal would be a problem in this application but I don't know what the amplitude of the MFJ is and I would hate to blow up an otherwise good IF amplifier with an excessive signal. I''m admittedly a bit rusty having not trouble shot an IF amplifier/detector circuit in many years so does anyone have a feel for how I might signal trace this radio with what I have on hand? Thanks very much for any advice. Lenny |
#2
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AM/FM radio troubleshooting
"klem kedidelhopper has six toes " I have a Grundig "Transistor 305" portable radio. It uses germanium transistors. I've had this thing for over forty years and although I don't use it often it has been a nice radio. In 1971 I replaced the transistor in the FM detector circuit and I have had no problems with it until just recently. Last month I spent three days in the hospital and I brought the Grundig with me. I noticed that after it was on for about a half hour it would start to cut out. I turned it off and then later turned it on again, and after a period of time it happened again. After several similar episodes I stopped using it. I wondered about some type of interference from the hospital but that was wishful thinking. In any case being in no position to test it I decided to just put it away. Yesterday I put it on the bench and took a look at it. Sure enough after a brief time it cut out again. I injected a signal, (my finger on a small screwdriver) onto the wiper of the volume control and ascertained that there is nothing wrong up to the speaker. So now I need to get into the IF's and detector. My problem is my old signal generators are not working and all I can come up with for 10.7MHZ. is a CW signal out of my MFJ249 SWR meter. The MFJ puts out a clean signal however it is CW, and it's amplitude is not adjustable. I don't think that an unmodulated signal would be a problem in this application but I don't know what the amplitude of the MFJ is and I would hate to blow up an otherwise good IF amplifier with an excessive signal. I''m admittedly a bit rusty having not trouble shot an IF amplifier/detector circuit in many years so does anyone have a feel for how I might signal trace this radio with what I have on hand? Thanks very much for any advice. Lenny ** Might be another dodgy chemical fuse - eh ?? ..... Phil |
#3
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AM/FM radio troubleshooting
On May 20, 3:21*pm, klem kedidelhopper
wrote: I have a Grundig "Transistor 305" portable radio. It uses germanium transistors. I've had this thing for over forty years and although I don't use it often it has been a nice radio. In 1971 I replaced the transistor in the FM detector circuit and I have had no problems with it until just recently. *Last month I spent three days in the hospital and I brought the Grundig with me. I noticed that after it was on for about a half hour it would start to cut out. I turned it off and then later turned it on again, and after a period of time it happened again. After several similar episodes I stopped using it. I wondered about some type of interference from the hospital but that was wishful thinking. In any case being in no position to test it I decided to just put it away. Yesterday I put it on the bench and took a look at it. Sure enough after a brief time it cut out again. I injected a signal, (my finger on a small screwdriver) onto the wiper of the volume control and ascertained that there is nothing wrong up to the speaker. So now I need to get into the IF's and detector. My problem is my old signal generators are not working and all I can come up with for 10.7MHZ. is a CW signal out of my MFJ249 SWR meter. The MFJ puts out a clean signal however it is CW, and it's amplitude is not adjustable. I don't think that an unmodulated signal would be a problem in this application but I don't know what the amplitude of the MFJ is Somehow I feel looking at an oscilloscope might help with determining the amplitude of the signal. and I would hate to blow up an otherwise good IF amplifier with an excessive signal. Somehow I feel that an excessive signal could be tamed with a resistor divider circuit. Knowing what the input impedance of IF circuits is might help. I''m admittedly a bit rusty having not trouble shot an IF amplifier/detector circuit in many years so does anyone have a feel for how I might signal trace this radio with what I have on hand? *Thanks very much for any advice. Lenny One source of IF signal might be another FM radio. Just a wild, crazy thought. Further, if this is an AM-FM as the subject header states, you forgot to mention if the AM worked. |
#4
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AM/FM radio troubleshooting
On May 20, 3:21*pm, klem kedidelhopper
wrote: I have a Grundig "Transistor 305" portable radio. It uses germanium transistors. I've had this thing for over forty years and although I don't use it often it has been a nice radio. In 1971 I replaced the transistor in the FM detector circuit and I have had no problems with it until just recently. *Last month I spent three days in the hospital and I brought the Grundig with me. I noticed that after it was on for about a half hour it would start to cut out. I turned it off and then later turned it on again, and after a period of time it happened again. After several similar episodes I stopped using it. I wondered about some type of interference from the hospital but that was wishful thinking. In any case being in no position to test it I decided to just put it away. Yesterday I put it on the bench and took a look at it. Sure enough after a brief time it cut out again. I injected a signal, (my finger on a small screwdriver) onto the wiper of the volume control and ascertained that there is nothing wrong up to the speaker. So now I need to get into the IF's and detector. My problem is my old signal generators are not working and all I can come up with for 10.7MHZ. is a CW signal out of my MFJ249 SWR meter. The MFJ puts out a clean signal however it is CW, and it's amplitude is not adjustable. I don't think that an unmodulated signal would be a problem in this application but I don't know what the amplitude of the MFJ is and I would hate to blow up an otherwise good IF amplifier with an excessive signal. I''m admittedly a bit rusty having not trouble shot an IF amplifier/detector circuit in many years so does anyone have a feel for how I might signal trace this radio with what I have on hand? *Thanks very much for any advice. Lenny I would first look at mechanical failure of the connections. ...PCB/ traces/etc. Especially around the FM Detector area where you heat shocked the PCB when changing that transistor. I know it's hard to believe battery can heat that much but with age on a PCB, you'd be surprised. Ever try cold spray when radio failed? |
#5
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AM/FM radio troubleshooting
klem kedidelhopper wrote in message
... I have a Grundig "Transistor 305" portable radio. It uses germanium transistors. I've had this thing for over forty years and although I don't use it often it has been a nice radio. In 1971 I replaced the transistor in the FM detector circuit and I have had no problems with it until just recently. Last month I spent three days in the hospital and I brought the Grundig with me. I noticed that after it was on for about a half hour it would start to cut out. I turned it off and then later turned it on again, and after a period of time it happened again. After several similar episodes I stopped using it. I wondered about some type of interference from the hospital but that was wishful thinking. In any case being in no position to test it I decided to just put it away. Yesterday I put it on the bench and took a look at it. Sure enough after a brief time it cut out again. I injected a signal, (my finger on a small screwdriver) onto the wiper of the volume control and ascertained that there is nothing wrong up to the speaker. So now I need to get into the IF's and detector. My problem is my old signal generators are not working and all I can come up with for 10.7MHZ. is a CW signal out of my MFJ249 SWR meter. The MFJ puts out a clean signal however it is CW, and it's amplitude is not adjustable. I don't think that an unmodulated signal would be a problem in this application but I don't know what the amplitude of the MFJ is and I would hate to blow up an otherwise good IF amplifier with an excessive signal. I''m admittedly a bit rusty having not trouble shot an IF amplifier/detector circuit in many years so does anyone have a feel for how I might signal trace this radio with what I have on hand? Thanks very much for any advice. Lenny Any 4 pin Ge transistors in there? if there is then the usual simple fudge is worth a try |
#6
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AM/FM radio troubleshooting
On May 21, 10:05*am, "N_Cook" wrote:
klem kedidelhopper wrote in message ... I have a Grundig "Transistor 305" portable radio. It uses germanium transistors. I've had this thing for over forty years and although I don't use it often it has been a nice radio. In 1971 I replaced the transistor in the FM detector circuit and I have had no problems with it until just recently. *Last month I spent three days in the hospital and I brought the Grundig with me. I noticed that after it was on for about a half hour it would start to cut out. I turned it off and then later turned it on again, and after a period of time it happened again. After several similar episodes I stopped using it. I wondered about some type of interference from the hospital but that was wishful thinking. In any case being in no position to test it I decided to just put it away. Yesterday I put it on the bench and took a look at it. Sure enough after a brief time it cut out again. I injected a signal, (my finger on a small screwdriver) onto the wiper of the volume control and ascertained that there is nothing wrong up to the speaker. So now I need to get into the IF's and detector. My problem is my old signal generators are not working and all I can come up with for 10.7MHZ. is a CW signal out of my MFJ249 SWR meter. The MFJ puts out a clean signal however it is CW, and it's amplitude is not adjustable. I don't think that an unmodulated signal would be a problem in this application but I don't know what the amplitude of the MFJ is and I would hate to blow up an otherwise good IF amplifier with an excessive signal. I''m admittedly a bit rusty having not trouble shot an IF amplifier/detector circuit in many years so does anyone have a feel for how I might signal trace this radio with what I have on hand? *Thanks very much for any advice. Lenny Any 4 pin Ge transistors in there? if there is then the usual simple fudge is worth a try Well the AM is not working either when this set fails. And since the set uses the same transistors but different coils for each stage that doesn't really help me to track this down. I could look at the CW signal from the 249 with my 50MHZ. scope or my spectrum analyzer but I still don't know what a safe signal amplitude would be. Does anyone know what the proper typical amplitude of an IF signal would be so that I would be able to simulate this and inject this signal into the IF amplifiers and detector stage? BTW except for the outputs, they're all 4 pin GE transistors. What do you mean by the "simple fudge"? Thanks, Lenny |
#7
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AM/FM radio troubleshooting
One might reasonably assume that the IF signal would not have a peak-to-peak
value larger than the net forward bias on the IF transistors. You can be reasonably certain a signal of that level will not damage the transistors. |
#8
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AM/FM radio troubleshooting
On May 20, 11:40*pm, "Phil Allison" wrote:
** *Might be another dodgy chemical fuse *- *eh ?? .... *Phil Fuses, chemical or not, don't become intermittent. Idiot. John |
#9
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AM/FM radio troubleshooting
"klem kedidelhopper" wrote in message ... On May 21, 10:05 am, "N_Cook" wrote: klem kedidelhopper wrote in message ... I have a Grundig "Transistor 305" portable radio. It uses germanium transistors. I've had this thing for over forty years and although I don't use it often it has been a nice radio. In 1971 I replaced the transistor in the FM detector circuit and I have had no problems with it until just recently. Last month I spent three days in the hospital and I brought the Grundig with me. I noticed that after it was on for about a half hour it would start to cut out. I turned it off and then later turned it on again, and after a period of time it happened again. After several similar episodes I stopped using it. I wondered about some type of interference from the hospital but that was wishful thinking. In any case being in no position to test it I decided to just put it away. Yesterday I put it on the bench and took a look at it. Sure enough after a brief time it cut out again. I injected a signal, (my finger on a small screwdriver) onto the wiper of the volume control and ascertained that there is nothing wrong up to the speaker. So now I need to get into the IF's and detector. My problem is my old signal generators are not working and all I can come up with for 10.7MHZ. is a CW signal out of my MFJ249 SWR meter. The MFJ puts out a clean signal however it is CW, and it's amplitude is not adjustable. I don't think that an unmodulated signal would be a problem in this application but I don't know what the amplitude of the MFJ is and I would hate to blow up an otherwise good IF amplifier with an excessive signal. I''m admittedly a bit rusty having not trouble shot an IF amplifier/detector circuit in many years so does anyone have a feel for how I might signal trace this radio with what I have on hand? Thanks very much for any advice. Lenny Any 4 pin Ge transistors in there? if there is then the usual simple fudge is worth a try Well the AM is not working either when this set fails. And since the set uses the same transistors but different coils for each stage Does it have the old TO7 transistors like OC170/171/AF116/117 etc? They're prone to internal whiskering, most commonly the can/screen to one of the 3 electrodes, lifting the screen lead might get it going, some people zap the whiskers with 47uF charged to 50V (twist C,B & E together first). If the whiskers have reached 2 or more electrodes you're pretty much stuffed, some people use BF450/451 as replacements but you usually have to tweak the base bias resistors to suit silicon 0.7V and you might have to align out the different collector capacitance (do one stage at a time). If you have extreme manual dexterity and bloody good eyesight you can melt the solder seal between can & header and put the TO92 inside the TO7 can to preserve the appearance of originality. |
#10
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AM/FM radio troubleshooting
"John-Del" "Phil Allison" ** Might be another dodgy chemical fuse - eh ?? Fuses, chemical or not, don't become intermittent. ** Then you have not seen everything. Imbecile. .... Phil |
#11
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AM/FM radio troubleshooting
klem kedidelhopper wrote: On May 21, 10:05 am, "N_Cook" wrote: klem kedidelhopper wrote in message ... I have a Grundig "Transistor 305" portable radio. It uses germanium transistors. I've had this thing for over forty years and although I don't use it often it has been a nice radio. In 1971 I replaced the transistor in the FM detector circuit and I have had no problems with it until just recently. Last month I spent three days in the hospital and I brought the Grundig with me. I noticed that after it was on for about a half hour it would start to cut out. I turned it off and then later turned it on again, and after a period of time it happened again. After several similar episodes I stopped using it. I wondered about some type of interference from the hospital but that was wishful thinking. In any case being in no position to test it I decided to just put it away. Yesterday I put it on the bench and took a look at it. Sure enough after a brief time it cut out again. I injected a signal, (my finger on a small screwdriver) onto the wiper of the volume control and ascertained that there is nothing wrong up to the speaker. So now I need to get into the IF's and detector. My problem is my old signal generators are not working and all I can come up with for 10.7MHZ. is a CW signal out of my MFJ249 SWR meter. The MFJ puts out a clean signal however it is CW, and it's amplitude is not adjustable. I don't think that an unmodulated signal would be a problem in this application but I don't know what the amplitude of the MFJ is and I would hate to blow up an otherwise good IF amplifier with an excessive signal. I''m admittedly a bit rusty having not trouble shot an IF amplifier/detector circuit in many years so does anyone have a feel for how I might signal trace this radio with what I have on hand? Thanks very much for any advice. Lenny Any 4 pin Ge transistors in there? if there is then the usual simple fudge is worth a try Well the AM is not working either when this set fails. And since the set uses the same transistors but different coils for each stage that doesn't really help me to track this down. I could look at the CW signal from the 249 with my 50MHZ. scope or my spectrum analyzer but I still don't know what a safe signal amplitude would be. Does anyone know what the proper typical amplitude of an IF signal would be so that I would be able to simulate this and inject this signal into the IF amplifiers and detector stage? BTW except for the outputs, they're all 4 pin GE transistors. What do you mean by the "simple fudge"? Thanks, Lenny Check the collector voltages on the IF and mixer stage. Use at least a 1 meg resistor between the probe and the transistor to keep from disturbing the circuit. I saw a lot of this in old germanium transistor car radios. Noise induced into the circuit would momentarily restore the transistor enough to work for a while, but of there was zero collector voltage, one of the IF transformers was open. If it was high, the transistor was bad. I troubleshot those radios and repaired most of them in under five minutes with that simple method. -- It's easy to think outside the box, when you have a cutting torch. |
#12
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AM/FM radio troubleshooting
On May 21, 8:58*pm, "Michael A. Terrell"
wrote: klem kedidelhopper wrote: On May 21, 10:05 am, "N_Cook" wrote: klem kedidelhopper wrote in message .... I have a Grundig "Transistor 305" portable radio. It uses germanium transistors. I've had this thing for over forty years and although I don't use it often it has been a nice radio. In 1971 I replaced the transistor in the FM detector circuit and I have had no problems with it until just recently. *Last month I spent three days in the hospital and I brought the Grundig with me. I noticed that after it was on for about a half hour it would start to cut out. I turned it off and then later turned it on again, and after a period of time it happened again. After several similar episodes I stopped using it. I wondered about some type of interference from the hospital but that was wishful thinking. In any case being in no position to test it I decided to just put it away. Yesterday I put it on the bench and took a look at it. Sure enough after a brief time it cut out again. I injected a signal, (my finger on a small screwdriver) onto the wiper of the volume control and ascertained that there is nothing wrong up to the speaker. So now I need to get into the IF's and detector. My problem is my old signal generators are not working and all I can come up with for 10.7MHZ. is a CW signal out of my MFJ249 SWR meter. The MFJ puts out a clean signal however it is CW, and it's amplitude is not adjustable. I don't think that an unmodulated signal would be a problem in this application but I don't know what the amplitude of the MFJ is and I would hate to blow up an otherwise good IF amplifier with an excessive signal. I''m admittedly a bit rusty having not trouble shot an IF amplifier/detector circuit in many years so does anyone have a feel for how I might signal trace this radio with what I have on hand? *Thanks very much for any advice. Lenny Any 4 pin Ge transistors in there? if there is then the usual simple fudge is worth a try Well the AM is not working either when this set fails. And since the set uses the same transistors but different coils for each stage that doesn't really help me to track this down. I could look at the CW signal from the 249 with my 50MHZ. scope or my spectrum analyzer but I still don't know what a safe signal amplitude would be. Does anyone know what the proper typical amplitude of an IF signal would be so that I would be able to simulate this and inject this signal into the IF amplifiers and detector stage? BTW except for the outputs, they're all 4 pin GE transistors. What do you mean by the "simple fudge"? Thanks, Lenny * Check the collector voltages on the IF and mixer stage. *Use at least a 1 meg resistor between the probe and the transistor to keep from disturbing the circuit. *I saw a lot of this in old germanium transistor car radios. *Noise induced into the circuit would momentarily restore the transistor enough to work for a while, but of there was zero collector voltage, one of the IF transformers was open. *If it was high, the transistor was bad. *I troubleshot those radios and repaired most of them in under five minutes with that simple method. -- It's easy to think outside the box, when you have a cutting torch. The IF's are AF124,and 126. And to answer a previous question I did use cold spray on everything but the detector, which is inside a can. It didn't seem to have any effect. I plan to open the can and hit the detector too. The "whiskering" as well as the method to remove it are both kind of interesting, sort of like what happens to nicads it seems. Well the transistors seem to have lasted forty some odd years so I can't complain much. The NTE 160 is a germanium and it seems to replace all of these however it does not have a fourth can lead. I don't know if that could make much of a difference.To check one of these for whiskering, would you simply look for leakage between any junction and the can? I never thought of this. On another note, considering the bias issues, I really would not want to use a silicon transistor if I don't have to. Lenny |
#13
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AM/FM radio troubleshooting
klem kedidelhopper wrote: On May 21, 8:58 pm, "Michael A. Terrell" wrote: klem kedidelhopper wrote: On May 21, 10:05 am, "N_Cook" wrote: klem kedidelhopper wrote in message ... I have a Grundig "Transistor 305" portable radio. It uses germanium transistors. I've had this thing for over forty years and although I don't use it often it has been a nice radio. In 1971 I replaced the transistor in the FM detector circuit and I have had no problems with it until just recently. Last month I spent three days in the hospital and I brought the Grundig with me. I noticed that after it was on for about a half hour it would start to cut out. I turned it off and then later turned it on again, and after a period of time it happened again. After several similar episodes I stopped using it. I wondered about some type of interference from the hospital but that was wishful thinking. In any case being in no position to test it I decided to just put it away. Yesterday I put it on the bench and took a look at it. Sure enough after a brief time it cut out again. I injected a signal, (my finger on a small screwdriver) onto the wiper of the volume control and ascertained that there is nothing wrong up to the speaker. So now I need to get into the IF's and detector. My problem is my old signal generators are not working and all I can come up with for 10.7MHZ. is a CW signal out of my MFJ249 SWR meter. The MFJ puts out a clean signal however it is CW, and it's amplitude is not adjustable. I don't think that an unmodulated signal would be a problem in this application but I don't know what the amplitude of the MFJ is and I would hate to blow up an otherwise good IF amplifier with an excessive signal. I''m admittedly a bit rusty having not trouble shot an IF amplifier/detector circuit in many years so does anyone have a feel for how I might signal trace this radio with what I have on hand? Thanks very much for any advice. Lenny Any 4 pin Ge transistors in there? if there is then the usual simple fudge is worth a try Well the AM is not working either when this set fails. And since the set uses the same transistors but different coils for each stage that doesn't really help me to track this down. I could look at the CW signal from the 249 with my 50MHZ. scope or my spectrum analyzer but I still don't know what a safe signal amplitude would be. Does anyone know what the proper typical amplitude of an IF signal would be so that I would be able to simulate this and inject this signal into the IF amplifiers and detector stage? BTW except for the outputs, they're all 4 pin GE transistors. What do you mean by the "simple fudge"? Thanks, Lenny Check the collector voltages on the IF and mixer stage. Use at least a 1 meg resistor between the probe and the transistor to keep from disturbing the circuit. I saw a lot of this in old germanium transistor car radios. Noise induced into the circuit would momentarily restore the transistor enough to work for a while, but of there was zero collector voltage, one of the IF transformers was open. If it was high, the transistor was bad. I troubleshot those radios and repaired most of them in under five minutes with that simple method. The IF's are AF124,and 126. And to answer a previous question I did use cold spray on everything but the detector, which is inside a can. I may still have a couple new ECG160 in stock. I'll try to get into the old shop and check, if I can climb through some of the junk that's piled up to be hauled off. http://www.nteinc.com/specs/100to199/pdf/nte160.pdf is the datasheet for the NTE version. I only used freeze mist as a last resort. On early transistor equipment it seemed to cause more failures. Thermal expansion & cooling inside the transistor case caused metal fatigue. It didn't seem to have any effect. I plan to open the can and hit the detector too. AM or FM? A bad diode shouldn't affect both bands. The "whiskering" as well as the method to remove it are both kind of interesting, sort of like what happens to nicads it seems. Well the transistors seem to have lasted forty some odd years so I can't complain much. The NTE 160 is a germanium and it seems to replace all of these however it does not have a fourth can lead. A short between the shel & the collector was a common failure. I don't know if that could make much of a difference. To check one of these for whiskering, would you simply look for leakage between any junction and the can? I never thought of this. Using an analog meter would caue open juctions to start working again, for a short time. All this did was make you waste time, since they invariably quit again. You probably have a crack weld inside the can, or a fractured bonding wire. That is why I monitored the collector voltages, with added isolation and used a VTVM, and later, a FETVM. On another note, considering the bias issues, I really would not want to use a silicon transistor if I don't have to. It's not that difficult to change. If it uses the typical two resisotor bias, you need to raise the E_B voltage to get .6 volts instead of .1 volts. Since the silicon parts have less leakage currents, raise the value of the bottom resistor in the string. Tack a trimpot or use a resistors sub box to find the new value, and solder it in. -- It's easy to think outside the box, when you have a cutting torch. |
#14
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AM/FM radio troubleshooting
On May 22, 12:38*am, "Michael A. Terrell"
wrote: klem kedidelhopper wrote: On May 21, 8:58 pm, "Michael A. Terrell" wrote: klem kedidelhopper wrote: On May 21, 10:05 am, "N_Cook" wrote: klem kedidelhopper wrote in message ... I have a Grundig "Transistor 305" portable radio. It uses germanium transistors. I've had this thing for over forty years and although I don't use it often it has been a nice radio. In 1971 I replaced the transistor in the FM detector circuit and I have had no problems with it until just recently. *Last month I spent three days in the hospital and I brought the Grundig with me. I noticed that after it was on for about a half hour it would start to cut out. I turned it off and then later turned it on again, and after a period of time it happened again. After several similar episodes I stopped using it. I wondered about some type of interference from the hospital but that was wishful thinking. In any case being in no position to test it I decided to just put it away. Yesterday I put it on the bench and took a look at it. Sure enough after a brief time it cut out again. I injected a signal, (my finger on a small screwdriver) onto the wiper of the volume control and ascertained that there is nothing wrong up to the speaker. So now I need to get into the IF's and detector. My problem is my old signal generators are not working and all I can come up with for 10.7MHZ. is a CW signal out of my MFJ249 SWR meter. The MFJ puts out a clean signal however it is CW, and it's amplitude is not adjustable. I don't think that an unmodulated signal would be a problem in this application but I don't know what the amplitude of the MFJ is and I would hate to blow up an otherwise good IF amplifier with an excessive signal. I''m admittedly a bit rusty having not trouble shot an IF amplifier/detector circuit in many years so does anyone have a feel for how I might signal trace this radio with what I have on hand? *Thanks very much for any advice. Lenny Any 4 pin Ge transistors in there? if there is then the usual simple fudge is worth a try Well the AM is not working either when this set fails. And since the set uses the same transistors but different coils for each stage that doesn't really help me to track this down. I could look at the CW signal from the 249 with my 50MHZ. scope or my spectrum analyzer but I still don't know what a safe signal amplitude would be. Does anyone know what the proper typical amplitude of an IF signal would be so that I would be able to simulate this and inject this signal into the IF amplifiers and detector stage? BTW except for the outputs, they're all 4 pin GE transistors. What do you mean by the "simple fudge"? Thanks, Lenny * Check the collector voltages on the IF and mixer stage. *Use at least a 1 meg resistor between the probe and the transistor to keep from disturbing the circuit. *I saw a lot of this in old germanium transistor car radios. *Noise induced into the circuit would momentarily restore the transistor enough to work for a while, but of there was zero collector voltage, one of the IF transformers was open. *If it was high, the transistor was bad. *I troubleshot those radios and repaired most of them in under five minutes with that simple method. The IF's are AF124,and 126. And to answer a previous question I did use cold spray on everything but the detector, which is inside a can. * *I may still have a couple new ECG160 in stock. *I'll try to get into the old shop and check, if I can climb through some of the junk that's piled up to be hauled off. * *http://www.nteinc.com/specs/100to199/pdf/nte160.pdfis the datasheet for the NTE version. * *I only used freeze mist as a last resort. *On early transistor equipment it seemed to cause more failures. *Thermal expansion & cooling inside the transistor case caused metal fatigue. It didn't seem to have any effect. I plan to open the can and hit the detector too. * *AM or FM? *A bad diode shouldn't affect both bands. The "whiskering" as well as the method to remove it are both kind of interesting, sort of like what happens to nicads it seems. Well the transistors seem to have lasted forty some odd years so I can't complain much. The NTE 160 is a germanium and it seems to replace all of these however it does not have a fourth can lead. * *A short between the shel & the collector was a common failure. I don't know if that could make much of a difference. To check one of these for whiskering, would you simply look for leakage between any junction and the can? I never thought of this. * *Using an analog meter would caue open juctions to start working again, for a short time. *All this did was make you waste time, since they invariably quit again. *You probably have a crack weld inside the can, or a fractured bonding wire. *That is why I monitored the collector voltages, with added isolation and used a VTVM, and later, a FETVM. On another note, considering the bias issues, I really would not want to use a silicon transistor if I don't have to. * *It's not that difficult to change. *If it uses the typical two resisotor bias, you need to raise the E_B voltage to get .6 volts instead of .1 volts. *Since the silicon parts have less leakage currents, raise the value of the bottom resistor in the string. *Tack a trimpot or use a resistors sub box to find the new value, and solder it in. -- It's easy to think outside the box, when you have a cutting torch. Good idea about the VTVM. I don't get to use my RCA Senior Voltohmyst much anymore. I bought it as a kit from the RCA distributor at the time, Bruno NY in Manhattan and built it when I was 17. It still works great. I use an Energiser for the ohmmeter but I really do worry about the battery leaking. I've been meaning to replace the battery with a little isolated DC supply for a long time but just have never gotten to it. Lenny |
#15
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AM/FM radio troubleshooting
Phil:
I've seen an intermittant 2AG fuse twice, Drove me nuts the first time. By intermittant, I mean it would open in circuit, but would test OK with an ohmmeter. |
#16
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AM/FM radio troubleshooting
On May 22, 8:42*pm, "Ron D." wrote:
Phil: I've seen an intermittant 2AG fuse twice, *Drove me nuts the first time. *By intermittant, I mean it would open in circuit, but would test OK with an ohmmeter. I mean 3AG fuse. |
#17
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AM/FM radio troubleshooting
"Ron D." I've seen an intermittant 2AG fuse twice, Drove me nuts the first time. By intermittant, I mean it would open in circuit, but would test OK with an ohmmeter. ** Yep. Typically, the fuse wire has come loose at one end - or was never soldered in the first place. It looks fine and has continuity due to light pressure contact alone. When the wire heats under load, it opens and closes. ...... Phil |
#18
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AM/FM radio troubleshooting
On Fri, 20 May 2011 15:21:01 -0700, klem kedidelhopper wrote:
I have a Grundig "Transistor 305" portable radio. It uses germanium transistors. I've had this thing for over forty years and although I don't use it often it has been a nice radio. In 1971 I replaced the transistor in the FM detector circuit and I have had no problems with it until just recently. Last month I spent three days in the hospital and I brought the Grundig with me. I noticed that after it was on for about a half hour it would start to cut out. I turned it off and then later turned it on again, and after a period of time it happened again. After several similar episodes I stopped using it. I wondered about some type of interference from the hospital but that was wishful thinking. In any case being in no position to test it I decided to just put it away. Yesterday I put it on the bench and took a look at it. Sure enough after a brief time it cut out again. I injected a signal, (my finger on a small screwdriver) onto the wiper of the volume control and ascertained that there is nothing wrong up to the speaker. So now I need to get into the IF's and detector. My problem is my old signal generators are not working and all I can come up with for 10.7MHZ. is a CW signal out of my MFJ249 SWR meter. The MFJ puts out a clean signal however it is CW, and it's amplitude is not adjustable. I don't think that an unmodulated signal would be a problem in this application but I don't know what the amplitude of the MFJ is and I would hate to blow up an otherwise good IF amplifier with an excessive signal. I''m admittedly a bit rusty having not trouble shot an IF amplifier/detector circuit in many years so does anyone have a feel for how I might signal trace this radio with what I have on hand? Thanks very much for any advice. Lenny Start with the first RF amp. It's probably a superhet so there will be a 455 osc and mixer. After that a couple rf amps and the the detector. Google a superhetrodyne receiver. This one uses ICs but the basics are the same http://www.seekic.com/uploadfile/ic-...7173226815.gif Should give you some insight as to where the signal is being lost in the path. -- Live Fast Die Young, Leave A Pretty Corpse |
#19
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AM/FM radio troubleshooting
On May 22, 6:41*pm, Meat Plow wrote:
Start with the first RF amp. It's probably a superhet so there will be a 455 osc and mixer. After that a couple rf amps and the the detector. Google a superhetrodyne receiver. This one uses ICs but the basics are the same http://www.seekic.com/uploadfile/ic-...7173226815.gif Should give you some insight as to where the signal is being lost in the path. How do you tune the radio in that schematic? |
#20
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AM/FM radio troubleshooting
"spamtrap1888" http://www.seekic.com/uploadfile/ic-...7173226815.gif How do you tune the radio in that schematic? ** Like any receiver that uses a crystal oscillator. By swapping the crystal. Ask anyone with a RC model. ...... Phil |
#21
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AM/FM radio troubleshooting
On May 23, 2:10*am, "Phil Allison" wrote:
"spamtrap1888" http://www.seekic.com/uploadfile/ic-...7173226815.gif How do you tune the radio in that schematic? ** Like any receiver that uses a crystal oscillator. * *By swapping the crystal. * *Ask anyone with a RC model. ..... *Phil Well we all knew that you were off your rails Phil, but now we know just what it was that drove you nuts. An intermittent fuse. No TWO intermittent fuses. Possibly if not the most, then one of the most simple components known to electronics techs. I sincerely hope they weren't "chemical" fuses. I guess you must have slept through that class huh? Maybe that can happen to "2AG" fuses, dunno.....Lenny |
#22
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AM/FM radio troubleshooting
"klem kedidelhopper" ** Lenny, it would be an act of kindness to simply put a bullet in your head. I sincerely feel sorry for anyone whose life or well being you are able to influence - cos it must be life of pure hell for them putting up with a lunatic like you. Calling you as six toed, banjo plucking retard was such a masterful piece of understatement. Cos all you really are is a piece of ****ing garbage. ..... Phil |
#23
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AM/FM radio troubleshooting
On May 23, 10:09*am, "Phil Allison" wrote:
"klem kedidelhopper" ** Lenny, it would be an act of kindness to simply put a bullet in your head. I sincerely feel sorry for anyone whose life or well being you are able to influence *- cos it must be life of pure hell for them putting up with a lunatic like you. Calling you as six toed, banjo plucking retard was such a masterful piece of understatement. Cos all you really are is a piece of ****ing garbage. .... *Phil So eloquently put Phil! But then I'd expect nothing less from you. Lenny |
#24
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AM/FM radio troubleshooting
On May 22, 11:10*pm, "Phil Allison" wrote:
"spamtrap1888" http://www.seekic.com/uploadfile/ic-...7173226815.gif How do you tune the radio in that schematic? ** Like any receiver that uses a crystal oscillator. * *By swapping the crystal. * *Ask anyone with a RC model. ..... *Phil So meatplow's proffered schematic is even more spectacularly inappropriate to the OP's situation -- trouble shooting a nine- transistor AM-FM radio from 1970. Which, as I recall, likely used a variable capacitor for tuning. Googling shows a schematic of the Transistor 305 is available for purchase on radiomuseum.org |
#25
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AM/FM radio troubleshooting
On Sun, 22 May 2011 21:53:33 -0700, spamtrap1888 wrote:
On May 22, 6:41Â*pm, Meat Plow wrote: Start with the first RF amp. It's probably a superhet so there will be a 455 osc and mixer. After that a couple rf amps and the the detector. Google a superhetrodyne receiver. This one uses ICs but the basics are the same http://www.seekic.com/uploadfile/ic-...7173226815.gif Should give you some insight as to where the signal is being lost in the path. How do you tune the radio in that schematic Tune as in select a frequency? Maybe by mind control? It's just a crude example, not meant to be a service diagram. -- Live Fast Die Young, Leave A Pretty Corpse |
#26
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AM/FM radio troubleshooting
On Mon, 23 May 2011 08:00:04 -0700, spamtrap1888 wrote:
On May 22, 11:10Â*pm, "Phil Allison" wrote: "spamtrap1888" http://www.seekic.com/uploadfile/ic-...7173226815.gif How do you tune the radio in that schematic? ** Like any receiver that uses a crystal oscillator. Â* Â*By swapping the crystal. Â* Â*Ask anyone with a RC model. ..... Â*Phil So meatplow's proffered schematic is even more spectacularly inappropriate to the OP's situation -- trouble shooting a nine- transistor AM-FM radio from 1970. Which, as I recall, likely used a variable capacitor for tuning. Googling shows a schematic of the Transistor 305 is available for purchase on radiomuseum.org I'd call it a crude example not a ****ing service manual. As I said when I posted the image link. Here's a more relevant schematic for ****wits like you. I apologize but I sometimes forget there are idiots of your ilk that need to be spoon fed and use a drool cup. http://transistorhistory.50webs.com/lafay4.gif -- Live Fast Die Young, Leave A Pretty Corpse |
#27
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AM/FM radio troubleshooting
On May 23, 11:00*am, spamtrap1888 wrote:
On May 22, 11:10*pm, "Phil Allison" wrote: "spamtrap1888" http://www.seekic.com/uploadfile/ic-...7173226815.gif How do you tune the radio in that schematic? ** Like any receiver that uses a crystal oscillator. * *By swapping the crystal. * *Ask anyone with a RC model. ..... *Phil So meatplow's proffered schematic is even more spectacularly inappropriate to the OP's situation -- trouble shooting a nine- transistor AM-FM radio from 1970. Which, as I recall, likely used a variable capacitor for tuning. Googling shows a schematic of the Transistor 305 is available for purchase on radiomuseum.org I actually have the book with this radio. It has a schematic but comes up somewhat short when it comes to voltages and waveforms. And the intermittent nature of the problem makes it so hard to troubleshoot. The other night it played on my bench for over ten hours. It never failed and sounded fine. I finally went over and tuned the FM to a few other stations and they seemed to sound OK. I then switched to AM and although I did hear some stations, it being late evening I would have expected to hear much more. But I wasn't sure about this as the shop is in the basement. I tuned the AM between 550KHZ and 1600KHZ at which point the radio suddenly quit. The tuning capacitor is not the issue. And the switches don't appear to be noisy either. The scenario about tuning the AM and the set quitting seems a bit of a stretch to be a coincidence but then I just don't know. Anyone have any theories on if this might be a small clue here? Thanks for following this thread, Lenny |
#28
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AM/FM radio troubleshooting
On May 25, 7:37*am, klem kedidelhopper
wrote: On May 23, 11:00*am, spamtrap1888 wrote: On May 22, 11:10*pm, "Phil Allison" wrote: "spamtrap1888" http://www.seekic.com/uploadfile/ic-...7173226815.gif How do you tune the radio in that schematic? ** Like any receiver that uses a crystal oscillator. * *By swapping the crystal. * *Ask anyone with a RC model. ..... *Phil So meatplow's proffered schematic is even more spectacularly inappropriate to the OP's situation -- trouble shooting a nine- transistor AM-FM radio from 1970. Which, as I recall, likely used a variable capacitor for tuning. Googling shows a schematic of the Transistor 305 is available for purchase on radiomuseum.org I actually have the book with this radio. It has a schematic but comes up somewhat short when it comes to voltages and waveforms. And the intermittent nature of the problem makes it so hard to troubleshoot. The other night it played on my bench for over ten hours. It never failed and sounded fine. I finally went over and tuned the FM to a few other stations and they seemed to sound OK. I then switched to AM and although I did hear some stations, it being late evening I would have expected to hear much more. But I wasn't sure about this as the shop is in the basement. I tuned the AM between 550KHZ and 1600KHZ at which point the radio suddenly quit. The tuning capacitor is not the issue. And the switches don't appear to be noisy either. The scenario about tuning the AM and the set quitting seems a bit of a stretch to be a coincidence but then I just don't know. Anyone have any theories on if this might be a small clue here? Thanks for following this thread, Lenny- Hide quoted text - - Show quoted text - Put a scope on the output of the mixer and keep it there until the radio dies, and see if that first stage still is working. Do this one stage at a time until you find which stage is the problem. Have you tried heating the radio to induce the failure, you don't mention trying that? |
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