Analogue meter - suspension repair
Anyone any experience? Coil is fine. This is almost hair-fine
phosphor-bronze ribbon suspension , not hairspring and jewels. A ribbon, top and bottom, holds the coil frame and passes current. Each ribbon is soldered to the frame then passes through a hole in the offset-rotatable anchor , passes over the rounded edge of an open end of a U-shape of manageable size phosphor bronze spring , and soldered along the arm of that spring. The solder point to the frame has failed from a jar / knock. So both U springs are now opened to a V in comparison. I have tried solder to the end of the fine ribbon and the stub on the frame, both take solder fine but not joined up yet. There is enough length of fine ribbon on the broken side to resolder to the coil frame , pass thru the hole and anchor off , on its u-spring anchor farther along than originally. But how to bring the open-U springs back to proper U before soldering the anchor point. A matter of making a jig to compress or some sort of external spring over them ? And of course I've not seen a functioning movement. I'm assuming setting up as U and then opening out a bit with the jigs removed, or would the jig need to compress to more than U and then open out to U with jigs removed, normal use. Pushing down on the spring of the good end and letting the coil frame drop, with gravity, it seems to be centrally aligned over the pole piece, when the spring is a proper U viewed on side. Where would one find , even robbing, short lengths of such rbbon if it was required? |
Analogue meter - suspension repair
"N_Cook" wrote in message ... Anyone any experience? Coil is fine. This is almost hair-fine phosphor-bronze ribbon suspension , not hairspring and jewels. A ribbon, top and bottom, holds the coil frame and passes current. Each ribbon is soldered to the frame then passes through a hole in the offset-rotatable anchor , passes over the rounded edge of an open end of a U-shape of manageable size phosphor bronze spring , and soldered along the arm of that spring. The solder point to the frame has failed from a jar / knock. So both U springs are now opened to a V in comparison. I have tried solder to the end of the fine ribbon and the stub on the frame, both take solder fine but not joined up yet. There is enough length of fine ribbon on the broken side to resolder to the coil frame , pass thru the hole and anchor off , on its u-spring anchor farther along than originally. But how to bring the open-U springs back to proper U before soldering the anchor point. A matter of making a jig to compress or some sort of external spring over them ? And of course I've not seen a functioning movement. I'm assuming setting up as U and then opening out a bit with the jigs removed, or would the jig need to compress to more than U and then open out to U with jigs removed, normal use. Pushing down on the spring of the good end and letting the coil frame drop, with gravity, it seems to be centrally aligned over the pole piece, when the spring is a proper U viewed on side. Where would one find , even robbing, short lengths of such rbbon if it was required? A couple of years back, a colleague gave me a professional Ferrograph audio test set. This has a large format precision meter on the front, which has the same vertical 'twisty' ribbon as the coil / needle suspension scheme. It was broken when I got it. As there was little chance of being able to get a replacement movement, I figured that repair was worth a go. As I recall (it's been a while ago now) I simply fed the wire back through the hole in the U-frame and held the frame in tension pushing down on pointy tweezers in one hand, whilst using the soldering iron in the other hand. I had pre-tinned both the wire and the frame, and simply bent the end of the wire over with the tip of the iron, whilst letting a small 'blob' of solder previously fed onto the iron's tip, flow into the joint. I was absolutely amazed when I let go of it all, and blew on the pointer. It went from one end of the scale to the other, as smooth as you like. No issues with centreing or sensitivity or whatever. I seem to think that I struggled slightly to get a good zeroing action from the zero offsetting screw in the perspex cover, but I did manage it in the end. I can't remember why, or how I got it to zero in the end, but I did, and it has remained correct since. The unit is in daily use, so it has been an effective and long-lasting repair. Make no mistake, it was a delicate and fiddly procedure, with lots of holding of breath and magnifying glasses and so on, but quite do-able for the likes of you who enjoys challenges like this. Go for it. You've nothing to lose. Arfa |
Analogue meter - suspension repair
Arfa Daily wrote in message
... "N_Cook" wrote in message ... Anyone any experience? Coil is fine. This is almost hair-fine phosphor-bronze ribbon suspension , not hairspring and jewels. A ribbon, top and bottom, holds the coil frame and passes current. Each ribbon is soldered to the frame then passes through a hole in the offset-rotatable anchor , passes over the rounded edge of an open end of a U-shape of manageable size phosphor bronze spring , and soldered along the arm of that spring. The solder point to the frame has failed from a jar / knock. So both U springs are now opened to a V in comparison. I have tried solder to the end of the fine ribbon and the stub on the frame, both take solder fine but not joined up yet. There is enough length of fine ribbon on the broken side to resolder to the coil frame , pass thru the hole and anchor off , on its u-spring anchor farther along than originally. But how to bring the open-U springs back to proper U before soldering the anchor point. A matter of making a jig to compress or some sort of external spring over them ? And of course I've not seen a functioning movement. I'm assuming setting up as U and then opening out a bit with the jigs removed, or would the jig need to compress to more than U and then open out to U with jigs removed, normal use. Pushing down on the spring of the good end and letting the coil frame drop, with gravity, it seems to be centrally aligned over the pole piece, when the spring is a proper U viewed on side. Where would one find , even robbing, short lengths of such rbbon if it was required? A couple of years back, a colleague gave me a professional Ferrograph audio test set. This has a large format precision meter on the front, which has the same vertical 'twisty' ribbon as the coil / needle suspension scheme. It was broken when I got it. As there was little chance of being able to get a replacement movement, I figured that repair was worth a go. As I recall (it's been a while ago now) I simply fed the wire back through the hole in the U-frame and held the frame in tension pushing down on pointy tweezers in one hand, whilst using the soldering iron in the other hand. I had pre-tinned both the wire and the frame, and simply bent the end of the wire over with the tip of the iron, whilst letting a small 'blob' of solder previously fed onto the iron's tip, flow into the joint. I was absolutely amazed when I let go of it all, and blew on the pointer. It went from one end of the scale to the other, as smooth as you like. No issues with centreing or sensitivity or whatever. I seem to think that I struggled slightly to get a good zeroing action from the zero offsetting screw in the perspex cover, but I did manage it in the end. I can't remember why, or how I got it to zero in the end, but I did, and it has remained correct since. The unit is in daily use, so it has been an effective and long-lasting repair. Make no mistake, it was a delicate and fiddly procedure, with lots of holding of breath and magnifying glasses and so on, but quite do-able for the likes of you who enjoys challenges like this. Go for it. You've nothing to lose. Arfa Likewise no chance of a replacement . Reminds me Test Instrument Services, Totton Hampshire no longer seem to do this and meter rewinds , keeping ancient ship-bourne engine/generator monitoring meters of the world's merchant ships going Certainly a job fully under a x4 or so illuminated inspection lens. This Sifam one you can rotate suspension anchors at either end , but there is no user accessible adjustment of zero once the meter scale is set in the housing. I think the sensible route would be . A loop of copper wire around each U spring and twisted ends until parallel spring arms. Offer up the ribbon and solder up and then while a finger over each spring, in turn, cut the copper wires and gently release finger pressure. I'd rather have too little tension in the U sptrings and so the fine ribbon, than too tight. |
Analogue meter - suspension repair
I've never needed to repair that type of meter movement, but it sounds as
though what has been described is likely to be the Taut-Band type of meter movement. -- Cheers, WB .............. "N_Cook" wrote in message ... Anyone any experience? Coil is fine. This is almost hair-fine phosphor-bronze ribbon suspension , not hairspring and jewels. A ribbon, top and bottom, holds the coil frame and passes current. Each ribbon is soldered to the frame then passes through a hole in the offset-rotatable anchor , passes over the rounded edge of an open end of a U-shape of manageable size phosphor bronze spring , and soldered along the arm of that spring. The solder point to the frame has failed from a jar / knock. So both U springs are now opened to a V in comparison. I have tried solder to the end of the fine ribbon and the stub on the frame, both take solder fine but not joined up yet. There is enough length of fine ribbon on the broken side to resolder to the coil frame , pass thru the hole and anchor off , on its u-spring anchor farther along than originally. But how to bring the open-U springs back to proper U before soldering the anchor point. A matter of making a jig to compress or some sort of external spring over them ? And of course I've not seen a functioning movement. I'm assuming setting up as U and then opening out a bit with the jigs removed, or would the jig need to compress to more than U and then open out to U with jigs removed, normal use. Pushing down on the spring of the good end and letting the coil frame drop, with gravity, it seems to be centrally aligned over the pole piece, when the spring is a proper U viewed on side. Where would one find , even robbing, short lengths of such rbbon if it was required? |
Analogue meter - suspension repair
Wild_Bill wrote in message
... I've never needed to repair that type of meter movement, but it sounds as though what has been described is likely to be the Taut-Band type of meter movement. -- Cheers, WB ............. "N_Cook" wrote in message ... Anyone any experience? Coil is fine. This is almost hair-fine phosphor-bronze ribbon suspension , not hairspring and jewels. A ribbon, top and bottom, holds the coil frame and passes current. Each ribbon is soldered to the frame then passes through a hole in the offset-rotatable anchor , passes over the rounded edge of an open end of a U-shape of manageable size phosphor bronze spring , and soldered along the arm of that spring. The solder point to the frame has failed from a jar / knock. So both U springs are now opened to a V in comparison. I have tried solder to the end of the fine ribbon and the stub on the frame, both take solder fine but not joined up yet. There is enough length of fine ribbon on the broken side to resolder to the coil frame , pass thru the hole and anchor off , on its u-spring anchor farther along than originally. But how to bring the open-U springs back to proper U before soldering the anchor point. A matter of making a jig to compress or some sort of external spring over them ? And of course I've not seen a functioning movement. I'm assuming setting up as U and then opening out a bit with the jigs removed, or would the jig need to compress to more than U and then open out to U with jigs removed, normal use. Pushing down on the spring of the good end and letting the coil frame drop, with gravity, it seems to be centrally aligned over the pole piece, when the spring is a proper U viewed on side. Where would one find , even robbing, short lengths of such rbbon if it was required? I never looked inside one but all those broken Pye/Cambridge? moving spot galvanometers presumably had that system. While at it anyone know what the suspension is in Megger insulation tester? that dead springless movement, jewelled without hairspring? - I've never looked insiside the meter movement of one |
Analogue meter - suspension repair
Am 02.05.2011 11:30, schrieb N_Cook:
Anyone any experience? Coil is fine. This is almost hair-fine phosphor-bronze ribbon suspension , not hairspring and jewels. A ribbon, top and bottom, holds the coil frame and passes current. Each ribbon is soldered to the frame then passes through a hole in the offset-rotatable anchor , passes over the rounded edge of an open end of a U-shape of manageable size phosphor bronze spring , and soldered along the arm of that spring. The solder point to the frame has failed from a jar / knock. So both U springs are now opened to a V in comparison. I have tried solder to the end of the fine ribbon and the stub on the frame, both take solder fine but not joined up yet. There is enough length of fine ribbon on the broken side to resolder to the coil frame , pass thru the hole and anchor off , on its u-spring anchor farther along than originally. But how to bring the open-U springs back to proper U before soldering the anchor point. A matter of making a jig to compress or some sort of external spring over them ? And of course I've not seen a functioning movement. I'm assuming setting up as U and then opening out a bit with the jigs removed, or would the jig need to compress to more than U and then open out to U with jigs removed, normal use. Pushing down on the spring of the good end and letting the coil frame drop, with gravity, it seems to be centrally aligned over the pole piece, when the spring is a proper U viewed on side. Where would one find , even robbing, short lengths of such rbbon if it was required? First try to attach the ribbon to the frame. You might want to remove the magnet first (if it isn't a core magnet type meter). Remove the solder from the U-spring, especially near the open end with solder sucking wick. You have to press down the spring at the broken side more than the final position so it will pull the other side into position one it's released. You have to try that out. Too few tension is just as bad as too much tension, because the frame wouldn't be in the right position then. Solder the ribbon to the U spring near the turn of the U. Release the spring, check if the tension is right (axial position of the frame). If it is, you can now slightly adjust the axis of the frame now by pushing the ribbon left or right. Now fix the ribbon near the open end of the U-spring. Check that the pointer moves smoothly over the whole range by slightly blowing at it. Re-attach the magnet/scale (if removed). Check equilibration (set the pointer to about 25% of the range and check that it doesn't move when the meter is tilted back/forth; repeat for 75%). Set the pointer to zero. Check sensitivity. If you can adjust sensitivity at the electronics, do so. Else you have to move the magnetic shunt (small iron strip at the magnet) to adjust sensitivity. Markus |
Analogue meter - suspension repair
"N_Cook" wrote in message ... Wild_Bill wrote in message ... I've never needed to repair that type of meter movement, but it sounds as though what has been described is likely to be the Taut-Band type of meter movement. -- Cheers, WB ............. "N_Cook" wrote in message ... Anyone any experience? Coil is fine. This is almost hair-fine phosphor-bronze ribbon suspension , not hairspring and jewels. A ribbon, top and bottom, holds the coil frame and passes current. Each ribbon is soldered to the frame then passes through a hole in the offset-rotatable anchor , passes over the rounded edge of an open end of a U-shape of manageable size phosphor bronze spring , and soldered along the arm of that spring. The solder point to the frame has failed from a jar / knock. So both U springs are now opened to a V in comparison. I have tried solder to the end of the fine ribbon and the stub on the frame, both take solder fine but not joined up yet. There is enough length of fine ribbon on the broken side to resolder to the coil frame , pass thru the hole and anchor off , on its u-spring anchor farther along than originally. But how to bring the open-U springs back to proper U before soldering the anchor point. A matter of making a jig to compress or some sort of external spring over them ? And of course I've not seen a functioning movement. I'm assuming setting up as U and then opening out a bit with the jigs removed, or would the jig need to compress to more than U and then open out to U with jigs removed, normal use. Pushing down on the spring of the good end and letting the coil frame drop, with gravity, it seems to be centrally aligned over the pole piece, when the spring is a proper U viewed on side. Where would one find , even robbing, short lengths of such rbbon if it was required? I never looked inside one but all those broken Pye/Cambridge? moving spot galvanometers presumably had that system. While at it anyone know what the suspension is in Megger insulation tester? that dead springless movement, jewelled without hairspring? - I've never looked insiside the meter movement of one I used to work on meter movements from time to time. Some of the Meggers I worked on had a dual coil which worked as a balance (between currents in each coil). One or both of the jewels had a spring under them, I remember putting the coil assembly carefully back into the jewels just with a pair of tweezers. Shaun |
Analogue meter - suspension repair
Shaun wrote in message
... "N_Cook" wrote in message ... Wild_Bill wrote in message ... I've never needed to repair that type of meter movement, but it sounds as though what has been described is likely to be the Taut-Band type of meter movement. -- Cheers, WB ............. "N_Cook" wrote in message ... Anyone any experience? Coil is fine. This is almost hair-fine phosphor-bronze ribbon suspension , not hairspring and jewels. A ribbon, top and bottom, holds the coil frame and passes current. Each ribbon is soldered to the frame then passes through a hole in the offset-rotatable anchor , passes over the rounded edge of an open end of a U-shape of manageable size phosphor bronze spring , and soldered along the arm of that spring. The solder point to the frame has failed from a jar / knock. So both U springs are now opened to a V in comparison. I have tried solder to the end of the fine ribbon and the stub on the frame, both take solder fine but not joined up yet. There is enough length of fine ribbon on the broken side to resolder to the coil frame , pass thru the hole and anchor off , on its u-spring anchor farther along than originally. But how to bring the open-U springs back to proper U before soldering the anchor point. A matter of making a jig to compress or some sort of external spring over them ? And of course I've not seen a functioning movement. I'm assuming setting up as U and then opening out a bit with the jigs removed, or would the jig need to compress to more than U and then open out to U with jigs removed, normal use. Pushing down on the spring of the good end and letting the coil frame drop, with gravity, it seems to be centrally aligned over the pole piece, when the spring is a proper U viewed on side. Where would one find , even robbing, short lengths of such rbbon if it was required? I never looked inside one but all those broken Pye/Cambridge? moving spot galvanometers presumably had that system. While at it anyone know what the suspension is in Megger insulation tester? that dead springless movement, jewelled without hairspring? - I've never looked insiside the meter movement of one I used to work on meter movements from time to time. Some of the Meggers I worked on had a dual coil which worked as a balance (between currents in each coil). One or both of the jewels had a spring under them, I remember putting the coil assembly carefully back into the jewels just with a pair of tweezers. Shaun 2 , 3 or 4 conductor wires going to the coils frame? 2 hairsprings in opposistion ? why not no springs |
Analogue meter - suspension repair
"N_Cook" wrote in message ... Shaun wrote in message ... "N_Cook" wrote in message ... Wild_Bill wrote in message ... I've never needed to repair that type of meter movement, but it sounds as though what has been described is likely to be the Taut-Band type of meter movement. -- Cheers, WB ............. "N_Cook" wrote in message ... Anyone any experience? Coil is fine. This is almost hair-fine phosphor-bronze ribbon suspension , not hairspring and jewels. A ribbon, top and bottom, holds the coil frame and passes current. Each ribbon is soldered to the frame then passes through a hole in the offset-rotatable anchor , passes over the rounded edge of an open end of a U-shape of manageable size phosphor bronze spring , and soldered along the arm of that spring. The solder point to the frame has failed from a jar / knock. So both U springs are now opened to a V in comparison. I have tried solder to the end of the fine ribbon and the stub on the frame, both take solder fine but not joined up yet. There is enough length of fine ribbon on the broken side to resolder to the coil frame , pass thru the hole and anchor off , on its u-spring anchor farther along than originally. But how to bring the open-U springs back to proper U before soldering the anchor point. A matter of making a jig to compress or some sort of external spring over them ? And of course I've not seen a functioning movement. I'm assuming setting up as U and then opening out a bit with the jigs removed, or would the jig need to compress to more than U and then open out to U with jigs removed, normal use. Pushing down on the spring of the good end and letting the coil frame drop, with gravity, it seems to be centrally aligned over the pole piece, when the spring is a proper U viewed on side. Where would one find , even robbing, short lengths of such rbbon if it was required? I never looked inside one but all those broken Pye/Cambridge? moving spot galvanometers presumably had that system. While at it anyone know what the suspension is in Megger insulation tester? that dead springless movement, jewelled without hairspring? - I've never looked insiside the meter movement of one I used to work on meter movements from time to time. Some of the Meggers I worked on had a dual coil which worked as a balance (between currents in each coil). One or both of the jewels had a spring under them, I remember putting the coil assembly carefully back into the jewels just with a pair of tweezers. Shaun 2 , 3 or 4 conductor wires going to the coils frame? 2 hairsprings in opposistion ? why not no springs I don't remember, it was 13 to 17 years ago that I did that type of work. Shaun |
Analogue meter - suspension repair
Arfa Daily wrote:
snipped Make no mistake, it was a delicate and fiddly procedure, with lots of holding of breath and magnifying glasses and so on, but quite do-able for the likes of you who enjoys challenges like this. Go for it. You've nothing to lose. But your temper..... Jeff -- Jeffry Wisnia (W1BSV + Brass Rat '57 EE) The speed of light is 1.8*10e12 furlongs per fortnight. |
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