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-   -   White rubbery power tranny insulators (https://www.diybanter.com/electronics-repair/213641-white-rubbery-power-tranny-insulators.html)

n cook September 7th 07 07:12 PM

White rubbery power tranny insulators
 
Not mica and not the grey plastic-like stuff, anyone familiar.?
They are on a Kustom 6160A mixer amp, USA Kustom , not Custom, under TOP66
trannies.
They have shrunk on the upper section (hottest ?) to the point of very
nearly shrinking under the tranny bodies and the uncovered parts are
ruffled, showing the heated area has shrunk significantly, even split
possibly, not taken apart yet, although check out cold ok.
No other over-temperature indications.
I will replace with mica but is this usual for these, I've not come across
white , relatively thick rubbery ones before.
Almost look like thin slabs of slicone bath sealant.

--
Diverse Devices, Southampton, England
electronic hints and repair briefs , schematics/manuals list on
http://home.graffiti.net/diverse:graffiti.net/






default September 7th 07 07:58 PM

White rubbery power tranny insulators
 
On Fri, 7 Sep 2007 19:12:58 +0100, "N Cook"
wrote:

Not mica and not the grey plastic-like stuff, anyone familiar.?
They are on a Kustom 6160A mixer amp, USA Kustom , not Custom, under TOP66
trannies.
They have shrunk on the upper section (hottest ?) to the point of very
nearly shrinking under the tranny bodies and the uncovered parts are
ruffled, showing the heated area has shrunk significantly, even split
possibly, not taken apart yet, although check out cold ok.
No other over-temperature indications.
I will replace with mica but is this usual for these, I've not come across
white , relatively thick rubbery ones before.
Almost look like thin slabs of slicone bath sealant.


They are probably silicone rubber with some fiberglass imbedded to
make them puncture resistant.

Silicone takes high temperatures very well, never saw one that
deteriorated with heat - yet.
--

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Chris Jones September 8th 07 12:58 AM

White rubbery power tranny insulators
 
N Cook wrote:

Not mica and not the grey plastic-like stuff, anyone familiar.?
They are on a Kustom 6160A mixer amp, USA Kustom , not Custom, under TOP66
trannies.
They have shrunk on the upper section (hottest ?) to the point of very
nearly shrinking under the tranny bodies and the uncovered parts are
ruffled, showing the heated area has shrunk significantly, even split
possibly, not taken apart yet, although check out cold ok.
No other over-temperature indications.
I will replace with mica but is this usual for these, I've not come across
white , relatively thick rubbery ones before.
Almost look like thin slabs of slicone bath sealant.

--
Diverse Devices, Southampton, England
electronic hints and repair briefs , schematics/manuals list on
http://home.graffiti.net/diverse:graffiti.net/


Like this?
http://uk.farnell.com/jsp/search/pro...jsp?SKU=681120
I have never had trouble with them shrinking.

Chris

Eeyore September 8th 07 04:15 AM

White rubbery power tranny insulators
 


N Cook wrote:

Not mica and not the grey plastic-like stuff, anyone familiar.?
They are on a Kustom 6160A mixer amp, USA Kustom , not Custom, under TOP66
trannies.
They have shrunk on the upper section (hottest ?) to the point of very
nearly shrinking under the tranny bodies and the uncovered parts are
ruffled, showing the heated area has shrunk significantly, even split
possibly, not taken apart yet, although check out cold ok.
No other over-temperature indications.
I will replace with mica but is this usual for these, I've not come across
white , relatively thick rubbery ones before.
Almost look like thin slabs of slicone bath sealant.


You can get the synthetic insulators in many colours including white, (rust) red
and green.

The white (and green) ones tend to be high performance (low thermal resistance)
so you may be degrading performance with a typical mica washer.

Graham


Eeyore September 8th 07 04:18 AM

White rubbery power tranny insulators
 


Chris Jones wrote:

N Cook wrote:

Not mica and not the grey plastic-like stuff, anyone familiar.?
They are on a Kustom 6160A mixer amp, USA Kustom , not Custom, under TOP66
trannies.
They have shrunk on the upper section (hottest ?) to the point of very
nearly shrinking under the tranny bodies and the uncovered parts are
ruffled, showing the heated area has shrunk significantly, even split
possibly, not taken apart yet, although check out cold ok.
No other over-temperature indications.
I will replace with mica but is this usual for these, I've not come across
white , relatively thick rubbery ones before.
Almost look like thin slabs of slicone bath sealant.



Like this?
http://uk.farnell.com/jsp/search/pro...jsp?SKU=681120
I have never had trouble with them shrinking.


Likewise.

The 'ruffling' merely means the washer has been subjected to some serious
mounting pressure. The nice thing abot these flexible washers is the 'conform'
i.e. mould themselves to surfaces underpressure which enhances the heat
transfer.

Graham


n cook September 9th 07 02:49 PM

White rubbery power tranny insulators
 
Chris Jones wrote in message
...
N Cook wrote:

Not mica and not the grey plastic-like stuff, anyone familiar.?
They are on a Kustom 6160A mixer amp, USA Kustom , not Custom, under

TOP66
trannies.
They have shrunk on the upper section (hottest ?) to the point of very
nearly shrinking under the tranny bodies and the uncovered parts are
ruffled, showing the heated area has shrunk significantly, even split
possibly, not taken apart yet, although check out cold ok.
No other over-temperature indications.
I will replace with mica but is this usual for these, I've not come

across
white , relatively thick rubbery ones before.
Almost look like thin slabs of slicone bath sealant.

--
Diverse Devices, Southampton, England
electronic hints and repair briefs , schematics/manuals list on
http://home.graffiti.net/diverse:graffiti.net/


Like this?
http://uk.farnell.com/jsp/search/pro...jsp?SKU=681120
I have never had trouble with them shrinking.

Chris


Probably the same

This picture shows one
http://home.graffiti.net/diverse:gra.../insulator.jpg
the part at "A" has almost shrunk under the tranny.
None of the material looks heat damaged as its all the same tone of white.

--
Diverse Devices, Southampton, England
electronic hints and repair briefs , schematics/manuals list on
http://home.graffiti.net/diverse:graffiti.net/




Eeyore September 9th 07 03:19 PM

White rubbery power tranny insulators
 


N Cook wrote:

This picture shows one
http://home.graffiti.net/diverse:gra.../insulator.jpg
the part at "A" has almost shrunk under the tranny.
None of the material looks heat damaged as its all the same tone of white.


It's NOT shrinkage ! The pad has simply conformed to the surface.

Graham


n cook September 10th 07 08:35 AM

White rubbery power tranny insulators
 
Eeyore wrote in message
...


N Cook wrote:

This picture shows one
http://home.graffiti.net/diverse:gra.../insulator.jpg
the part at "A" has almost shrunk under the tranny.
None of the material looks heat damaged as its all the same tone of

white.

It's NOT shrinkage ! The pad has simply conformed to the surface.

Graham


The trannies are flat-backed as is the heatsink, no convexity/concavity.
Assuming the pads were rectangular to start with, the tops of each of the 4
trannies are now 6 to 8mm narrower than the bottoms. The ruffling is on the
outer edge, the original dimension. If the material had been squashed then
the ruffling would be on the inner exposed edges.
Will probably take apart today after on-load powered-up testing

--
Diverse Devices, Southampton, England
electronic hints and repair briefs , schematics/manuals list on
http://home.graffiti.net/diverse:graffiti.net/





n cook September 10th 07 09:25 AM

White rubbery power tranny insulators
 
I'm getting a bit confused on the thermal characteristics.
Thermal conductivity of this silicone material in W/(m*K) at 3.5 is about 10
times better than mica at 0.35, silicone grease about 0.2 .
At least I know its the minimum amount of grease to be used, it annoys me
coming across amps with great dollops of the stuff all around that gets on
your clothing.

But the thickness at 0.4 mm is about 6 times thicker than the 0.07mm mica
washers I would use. What is the final relative de-merit of using mica
instead of white silicone pads ?


--
Diverse Devices, Southampton, England
electronic hints and repair briefs , schematics/manuals list on
http://home.graffiti.net/diverse:graffiti.net/



n cook September 11th 07 04:31 PM

White rubbery power tranny insulators
 
followup: see thread

"Mica versus Silicone pad insulators"




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