"funster" wrote in message

Also, on a different part, I am required to have all four exterior
corners rounded. How do I do that? Is there something on the market
that will work?



You can use a 2" dia round over bit. Hold the pice on edge to make the 1"
radius.
If you are not willing to buy a drill bit, I doubt that you'd spend $40 for
the router bit though.

Another way is to marke them with a pencil, cut the rough part with a jig or
bandsaw, then finish on the belt sander. Youjust put one edge against the
belot and rotate the piece until you are parellel on the other edge and it
will blend in perfectly.