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UK diy (uk.d-i-y) For the discussion of all topics related to diy (do-it-yourself) in the UK. All levels of experience and proficency are welcome to join in to ask questions or offer solutions. |
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#1
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any tips on cutting acrylic sheet?
I have bought some acrylic sheet for replacing the glass in my greenhouse.
On the sheet it suggests cutting it using a jigsaw, a cutting tool or scoring it and breaking it along the score (a bit like cutting ceramic tiles I suppose). Any tips or thoughts? Thanks Mike |
#2
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any tips on cutting acrylic sheet?
"Mike" wrote in message ... I have bought some acrylic sheet for replacing the glass in my greenhouse. On the sheet it suggests cutting it using a jigsaw, a cutting tool or scoring it and breaking it along the score (a bit like cutting ceramic tiles I suppose). Acrlyic is nasty stuff A jig saw will either melt it or break it unless you waste some practicing. I've found deep scoring effective. |
#3
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any tips on cutting acrylic sheet?
I've found deep scoring effective.
Agree, but crack can wander from the score, like glass. You can cut it by hand with a hacksaw or almost any sort of wood saw, just keep the speed and pressure low to avoid melting. You may get away with a jigsaw with care if it has a very slow speed |
#4
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any tips on cutting acrylic sheet?
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#5
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any tips on cutting acrylic sheet?
"OldScrawn" wrote in message ... I've found deep scoring effective. Agree, but crack can wander from the score, like glass. Better to bit the bullet & use Polycarbonate The neighbours wine bottles bounce better Luckily they are dead now |
#6
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any tips on cutting acrylic sheet?
"Chris Oates" none wrote in message ... "OldScrawn" wrote in message ... I've found deep scoring effective. Agree, but crack can wander from the score, like glass. Better to bit the bullet & use Polycarbonate The neighbours wine bottles bounce better Luckily they are dead now Why, were they full ones before? -- ©J.Milton.Hayes© --- Outgoing mail is certified Virus Free. Checked by AVG anti-virus system (http://www.grisoft.com). Version: 6.0.600 / Virus Database: 381 - Release Date: 29/02/2004 |
#7
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any tips on cutting acrylic sheet?
OldScrawn wrote:
I've found deep scoring effective. Agree, but crack can wander from the score, like glass. You can cut it by hand with a hacksaw or almost any sort of wood saw, just keep the speed and pressure I've found that scoring deeply helps. I've got some 30mm*5mm steel bar that is really handy. Clamp onto sheet with some clamps, and then score several times (at least ten) altering the angle slightly to dig a fairly deep groove, before removing, placing on an edge, and using the bar to touch the whole edge before pressing down on it slowly works well. You can friction cut it, by taking a smooth 2mm or so rod, clamping in a dremel, and simply running it along an edge. Not neatly, but it's a handy alternative occasionally. |
#8
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any tips on cutting acrylic sheet?
On Sun, 29 Feb 2004 20:48:04 -0000, "Mike"
wrote: I have bought some acrylic sheet for replacing the glass in my greenhouse. On the sheet it suggests cutting it using a jigsaw, a cutting tool or scoring it and breaking it along the score (a bit like cutting ceramic tiles I suppose). Any tips or thoughts? On a slightly related subject - what's the recommended cutting method for transparent corrogated roof panels? These are some sort of plastic and scoring isn't really an option when cutting across the width. PoP ----- If you need to contact me please submit your comments via the web form at http://www.anyoldtripe.co.uk. I'll probably still ignore you but at least I'll get the message..... |
#9
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any tips on cutting acrylic sheet?
The company i bought it from suggests using a "glodex cutting tool" - looks
like a Stanley knife from the illustration - any views? Could you spell out, what you mean by a 30mm*5m steel bar? Where can one buy these? What's a dremel? Sorry to be so ignorant! Mike I've found that scoring deeply helps. I've got some 30mm*5mm steel bar that is really handy. Clamp onto sheet with some clamps, and then score several times (at least ten) altering the angle slightly to dig a fairly deep groove, before removing, placing on an edge, and using the bar to touch the whole edge before pressing down on it slowly works well. You can friction cut it, by taking a smooth 2mm or so rod, clamping in a dremel, and simply running it along an edge. Not neatly, but it's a handy alternative occasionally. |
#10
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any tips on cutting acrylic sheet?
Mike wrote:
The company i bought it from suggests using a "glodex cutting tool" - looks like a Stanley knife from the illustration - any views? A stanley knife works. You may find that a "hook-shaped" blade works best, look in your local DIY store blade section. Could you spell out, what you mean by a 30mm*5m steel bar? Where can one buy these? Ironmonger? It's simply a 30mm*5mm*2m (or so) steel bar. Really handy for clamping to stuff and cutting using either stanley knives or powertools. What's a dremel? It's often misused as a generic term, it's the main product of the Dremel company, (http://www.dremel.com/) and is a small very high speed handheld drill, held like a fat pencil in the hand. (34000RPM is the top speed of most) Very handy for many tasks. There are others that make quality imitators, and lots of terrible low-powered copies. Sorry to be so ignorant! Ignorance is curable. Stupidity is not asking questions, or pretending you know already. |
#11
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any tips on cutting acrylic sheet?
On Mon, 01 Mar 2004 16:11:47 +0000, PoP wrote:
On a slightly related subject - what's the recommended cutting method for transparent corrogated roof panels? These are some sort of plastic and scoring isn't really an option when cutting across the width. Last time I did them I took an angle grinder to them with a cutting disc in place. Slow and careful is the key. -- Dave |
#12
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any tips on cutting acrylic sheet?
Clamp a straight edge across the sheet. Deeply score with the pointed edge
of an old chisel at least ten times. Repeat at the edges, starting on the sheet and going off the edge. Clamp the sheet to a bench/table with a 2"x1" along the score on top so that the score is on the edge of the bench. Use a piece of 2"x1" (at least) to push the overhang down not more than 6" from the score, until it snaps No problem, works every time. -- Lawrence Nottingham, UK "Mike" wrote in message ... I have bought some acrylic sheet for replacing the glass in my greenhouse. On the sheet it suggests cutting it using a jigsaw, a cutting tool or scoring it and breaking it along the score (a bit like cutting ceramic tiles I suppose). Any tips or thoughts? Thanks Mike |
#13
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any tips on cutting acrylic sheet?
In message , PoP
writes On Sun, 29 Feb 2004 20:48:04 -0000, "Mike" wrote: I have bought some acrylic sheet for replacing the glass in my greenhouse. On the sheet it suggests cutting it using a jigsaw, a cutting tool or scoring it and breaking it along the score (a bit like cutting ceramic tiles I suppose). Any tips or thoughts? On a slightly related subject - what's the recommended cutting method for transparent corrogated roof panels? These are some sort of plastic and scoring isn't really an option when cutting across the width. Go for twinwall instead, it lasts longer -- geoff |
#14
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any tips on cutting acrylic sheet?
In message
"Chris Oates" none wrote: "Mike" wrote in message ... I have bought some acrylic sheet for replacing the glass in my greenhouse. On the sheet it suggests cutting it using a jigsaw, a cutting tool or scoring it and breaking it along the score (a bit like cutting ceramic tiles I suppose). Acrlyic is nasty stuff A jig saw will either melt it or break it unless you waste some practicing. I've found deep scoring effective. I've just cut some today. I used a bandsaw - no problems. :-) -- Marcus To reply use marcus at frenchay dot demon dot co dot uk |
#15
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any tips on cutting acrylic sheet?
"Mike" wrote in message
news:ZqL0c.1983$GQ.381@newsfe1-win... The company i bought it from suggests using a "glodex cutting tool" - looks like a Stanley knife from the illustration - any views? Initially, I was thinking of a hot wire cutter - but if you have an illustration, give us a link - Google gives naff all on glodex - except a Miami Shipping Company - and I don't think *THAT'S* what you're looking for! As an aside, I'm just embarking on the "Ooh - I think I'll build meself a greenhouse - lark". Why do you want to use acrylic instead of glass? Apart from the obvious breakage level, of course! -- Reply address is spamtrapped. Remove theobvious for valid e-mail address |
#17
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any tips on cutting acrylic sheet?
On Mon, 01 Mar 2004 16:11:47 +0000, PoP wrote:
On Sun, 29 Feb 2004 20:48:04 -0000, "Mike" wrote: I have bought some acrylic sheet for replacing the glass in my greenhouse. On the sheet it suggests cutting it using a jigsaw, a cutting tool or scoring it and breaking it along the score (a bit like cutting ceramic tiles I suppose). Any tips or thoughts? On a slightly related subject - what's the recommended cutting method for transparent corrogated roof panels? These are some sort of plastic and scoring isn't really an option when cutting across the width. snip Lat time I looked there were two versions of clear corrugated roof panels. One was cheap and nasty. It cracks, splinters etc if you as much as take the saw out of the toolbox, the other is a heavier duty version used in warehouses etc. The first version is most likely the one you will see for sale retail. My advice is don't try to cut it at all. Attempt to get sheets the required length to allow you overlap the ends without too much waste. Paul Mc Cann |
#18
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any tips on cutting acrylic sheet?
On Wed, 03 Mar 2004 07:08:47 +0000, wrote:
Lat time I looked there were two versions of clear corrugated roof panels. One was cheap and nasty. It cracks, splinters etc if you as much as take the saw out of the toolbox, the other is a heavier duty version used in warehouses etc. I can confirm it does crack/splinter - hence my question. The first version is most likely the one you will see for sale retail. My advice is don't try to cut it at all. Attempt to get sheets the required length to allow you overlap the ends without too much waste. Length is no problem, but there's a gutter downpipe which requires a cutout in the roof panel, and having already tried to cut a sheet (and ended up with a mess) I'm head-scratching as to how to cut this! Maybe my instant soldering iron gun might do the job..... PoP --- If you need to contact me please submit your comments via the web form at http://www.anyoldtripe.co.uk. I'll probably still ignore you but at least I'll get the message..... |
#19
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any tips on cutting acrylic sheet?
PoP wrote in message ... Length is no problem, but there's a gutter downpipe which requires a cutout in the roof panel, and having already tried to cut a sheet (and ended up with a mess) I'm head-scratching as to how to cut this! A low speed drill and a hole saw with lots of water will normally cut holes in these materials. Regards Capitol |
#20
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any tips on cutting acrylic sheet?
On Wed, 03 Mar 2004 16:43:56 +0000, PoP wrote:
Length is no problem, but there's a gutter downpipe which requires a cutout in the roof panel, and having already tried to cut a sheet (and ended up with a mess) I'm head-scratching as to how to cut this! Maybe my instant soldering iron gun might do the job..... Might be worth making a hot wire cutter from a car battery charger and some resistive wire off an old radiant fire element. cheers, Pete. |
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