Metalworking (rec.crafts.metalworking) Discuss various aspects of working with metal, such as machining, welding, metal joining, screwing, casting, hardening/tempering, blacksmithing/forging, spinning and hammer work, sheet metal work.

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  #1   Report Post  
Gunner
 
Posts: n/a
Default Propylene instead of acetylene?

Id like to know the differences in using these two fuels for normal
around the farm cutting and brazing.

I understand that propylene is safer, has more in the tank, is
cheaper..and thats all I know.

Ive got an old S/V 100 torch handle and various cutting heads and
brazing tips, as well as an old Union Carbide cutting torch.

I have to change the cutting tips, correct? What about the existing
brazing tips?

How much does a tank of propylene cost versus acetylene?

Is there an issue with my hoses?

Regulators? Can a acetylene regulator be used for propylene?


In the past, an acetylene tank has lasted me a couple years, but Ive
sorta gotten the welding bug and Im doing all sorts of projects now.

Ive got tig/stick welders to weld with, but will be doing some brazing
and silversoldering (band saw blades, brazing cast iron..the usual)

Any good links to any good information or some hints and tips?

Tanks G

Gunner



"If I'm going to reach out to the the Democrats then I need a third
hand.There's no way I'm letting go of my wallet or my gun while they're
around."

"Democrat. In the dictionary it's right after demobilize and right
before demode` (out of fashion).
-Buddy Jordan 2001
  #2   Report Post  
Tom Kendrick
 
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Try http://www.tinmantech.com/html/oxy-acetylene_torch.html

The tips will have to change. Probably need to locate a few suppliers
nearby to see what the cost comparison will be. I do not know whether
propylene tanks are sold vs. rented. When I looked into it, my
supplier had only acquired rental tanks.
If it's economy that you seek, why not just go get a propane tip and
use that instead of acetylene? I started with propane, never welded
with it, before I bought my acetylene bottle. Propane is everywhere,
even on the weekends.
The barbecue-size 20# tank will run for quite a while or 40# and 50#
tanks are available as well. It's the oxygen that cuts anyway.
The hose may need a change-out from acetylene-only hose to general
fuel-gas hose which will run propane, NG, propylene as well as
acetylene.
Tom

Gunner wrote in message . ..
Id like to know the differences in using these two fuels for normal
around the farm cutting and brazing.

I understand that propylene is safer, has more in the tank, is
cheaper..and thats all I know.

Ive got an old S/V 100 torch handle and various cutting heads and
brazing tips, as well as an old Union Carbide cutting torch.

I have to change the cutting tips, correct? What about the existing
brazing tips?

How much does a tank of propylene cost versus acetylene?

Is there an issue with my hoses?

Regulators? Can a acetylene regulator be used for propylene?


In the past, an acetylene tank has lasted me a couple years, but Ive
sorta gotten the welding bug and Im doing all sorts of projects now.

Ive got tig/stick welders to weld with, but will be doing some brazing
and silversoldering (band saw blades, brazing cast iron..the usual)

Any good links to any good information or some hints and tips?

Tanks G

Gunner



"If I'm going to reach out to the the Democrats then I need a third
hand.There's no way I'm letting go of my wallet or my gun while they're
around."

"Democrat. In the dictionary it's right after demobilize and right
before demode` (out of fashion).
-Buddy Jordan 2001

  #3   Report Post  
Footy
 
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Default

Propylene is not necessarily safer. If acetylene leaks, it will rise and in
most cases tend to disperse. Propylene, being heavier than air, will
usually descend and travel to the lowest point and concentrate. If there is
an ignition source, you will have a problem.

You need to at least change cutting tips. Better yet, get an injector style
mixer, too. Check out Harris

You need to use grade T hoses, not the grade R hoses often used for
acetylene.

You can use acetylene regulators.

You will use much more oxygen compared to acetylene because of the chemistry
involved.

Check you local supplier for price.


  #4   Report Post  
Andrew Mawson
 
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Default


"Gunner" wrote in message
...
Id like to know the differences in using these two fuels for normal
around the farm cutting and brazing.

I understand that propylene is safer, has more in the tank, is
cheaper..and thats all I know.

Ive got an old S/V 100 torch handle and various cutting heads and
brazing tips, as well as an old Union Carbide cutting torch.

I have to change the cutting tips, correct? What about the existing
brazing tips?

How much does a tank of propylene cost versus acetylene?

Is there an issue with my hoses?

Regulators? Can a acetylene regulator be used for propylene?


In the past, an acetylene tank has lasted me a couple years, but Ive
sorta gotten the welding bug and Im doing all sorts of projects now.

Ive got tig/stick welders to weld with, but will be doing some brazing
and silversoldering (band saw blades, brazing cast iron..the usual)

Any good links to any good information or some hints and tips?

Tanks G

Gunner


Gunner,

My understanding is that propane is ok for cutting but not a hot enough
flame for welding. Propane is cheaper per unit energy that acetylene here in
the UK.
Propane cutting nozzles are markedly different - here in the UK they are of
a two part concentric construction, the outer being the same copper alloy
used with acetylene, but the inner is a brass, and they come apart for
cleaing .

My personal opinion is that for general use acetylene is more versatile as
you can weld as well, but I actually have both.

Not sure if it is recommended, but I'm using an acetylene regulator on a
propane tank for my metal melting furnace. Beware that propane needs a
special hose, as it disolves the rubber used on acetylene hoses.

AWEM


  #5   Report Post  
David Billington
 
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Gunner was asking about propylene which is very similar to what we in
the UK refer to as MAPP gas, although that is a brand name. Propane is a
different gas and commonly used for cutting due to lower costs but I
think it doesn't necessarilly gives as good a result.

Andrew Mawson wrote:

"Gunner" wrote in message
.. .

Id like to know the differences in using these two fuels for normal
around the farm cutting and brazing.

I understand that propylene is safer, has more in the tank, is
cheaper..and thats all I know.

Ive got an old S/V 100 torch handle and various cutting heads and
brazing tips, as well as an old Union Carbide cutting torch.

I have to change the cutting tips, correct? What about the existing
brazing tips?

How much does a tank of propylene cost versus acetylene?

Is there an issue with my hoses?

Regulators? Can a acetylene regulator be used for propylene?


In the past, an acetylene tank has lasted me a couple years, but Ive
sorta gotten the welding bug and Im doing all sorts of projects now.

Ive got tig/stick welders to weld with, but will be doing some brazing
and silversoldering (band saw blades, brazing cast iron..the usual)

Any good links to any good information or some hints and tips?

Tanks G

Gunner


Gunner,

My understanding is that propane is ok for cutting but not a hot enough
flame for welding. Propane is cheaper per unit energy that acetylene here in
the UK.
Propane cutting nozzles are markedly different - here in the UK they are of
a two part concentric construction, the outer being the same copper alloy
used with acetylene, but the inner is a brass, and they come apart for
cleaing .

My personal opinion is that for general use acetylene is more versatile as
you can weld as well, but I actually have both.

Not sure if it is recommended, but I'm using an acetylene regulator on a
propane tank for my metal melting furnace. Beware that propane needs a
special hose, as it disolves the rubber used on acetylene hoses.

AWEM





  #6   Report Post  
Jon Elson
 
Posts: n/a
Default



Gunner wrote:

Id like to know the differences in using these two fuels for normal
around the farm cutting and brazing.

I understand that propylene is safer, has more in the tank, is
cheaper..and thats all I know.

Ive got an old S/V 100 torch handle and various cutting heads and
brazing tips, as well as an old Union Carbide cutting torch.

I have to change the cutting tips, correct? What about the existing
brazing tips?


I haven't done cutting, but I did not have to change anything for brazing.

How much does a tank of propylene cost versus acetylene?


I have a tank about the size of a small propane tank - I forget the
description,
but it is maybe 15 Lbs or so, about 2.5 gallon size, I think. It has lasted
years, and I suspect there are a few more years left in it. It is
supposed to cost
$10 - 15 for a refill.

Is there an issue with my hoses?

Regulators? Can a acetylene regulator be used for propylene?


I'm sure of that, as the guy at the local gas supplier refitted my
regulators
for his tanks and said everything was OK.

Jon

  #7   Report Post  
Randy Zimmerman
 
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I would make the jump directly to propane. The proprietry mixtures are
appropriate for naval codes or underground mines. You cannot weld with
these gases with any quality so you are restricted to heating and flame
cutting which propane will do anyway.
The big plus is safety. Acetylene has a 2.5 to 82 percent flammable
range. Propane is 2.1 to 9.5 and propylene is 2.4 to 11.1
Why pay a welding gas supplier top dollar when you can use a common and
cheap fuel.???
Randy

"Gunner" wrote in message
...
Id like to know the differences in using these two fuels for normal
around the farm cutting and brazing.

I understand that propylene is safer, has more in the tank, is
cheaper..and thats all I know.

Ive got an old S/V 100 torch handle and various cutting heads and
brazing tips, as well as an old Union Carbide cutting torch.

I have to change the cutting tips, correct? What about the existing
brazing tips?

How much does a tank of propylene cost versus acetylene?

Is there an issue with my hoses?

Regulators? Can a acetylene regulator be used for propylene?


In the past, an acetylene tank has lasted me a couple years, but Ive
sorta gotten the welding bug and Im doing all sorts of projects now.

Ive got tig/stick welders to weld with, but will be doing some brazing
and silversoldering (band saw blades, brazing cast iron..the usual)

Any good links to any good information or some hints and tips?

Tanks G

Gunner



"If I'm going to reach out to the the Democrats then I need a third
hand.There's no way I'm letting go of my wallet or my gun while they're
around."

"Democrat. In the dictionary it's right after demobilize and right
before demode` (out of fashion).
-Buddy Jordan 2001



  #8   Report Post  
Doctor John
 
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Default

This has opened up a whole new train of thought for me. I do all my welding
with stick and MIG, but I recently bought a used oxy/acet rig (without
bottles) for limited cutting. So, it appears from this thread that I can
get by with just purchasing an oxygen bottle, as I have several of the
smaller propane bottles the size used in BBQs. Would you kind folks go over
what I need to do to set up a propane cutting torch - will I be giving up
any cutting ability using propane instead of acetylene? Thanks!

John
"Gunner" wrote in message
...
Id like to know the differences in using these two fuels for normal
around the farm cutting and brazing.

I understand that propylene is safer, has more in the tank, is
cheaper..and thats all I know.

Ive got an old S/V 100 torch handle and various cutting heads and
brazing tips, as well as an old Union Carbide cutting torch.

I have to change the cutting tips, correct? What about the existing
brazing tips?

How much does a tank of propylene cost versus acetylene?

Is there an issue with my hoses?

Regulators? Can a acetylene regulator be used for propylene?


In the past, an acetylene tank has lasted me a couple years, but Ive
sorta gotten the welding bug and Im doing all sorts of projects now.

Ive got tig/stick welders to weld with, but will be doing some brazing
and silversoldering (band saw blades, brazing cast iron..the usual)

Any good links to any good information or some hints and tips?

Tanks G

Gunner



"If I'm going to reach out to the the Democrats then I need a third
hand.There's no way I'm letting go of my wallet or my gun while they're
around."

"Democrat. In the dictionary it's right after demobilize and right
before demode` (out of fashion).
-Buddy Jordan 2001




  #9   Report Post  
Randy Zimmerman
 
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Default

Cutting with propane requires a different tip on the torch. That runs
around fifteen to twenty dollars.each.
The flame is not a hot as acetylene so it takes a few seconds longer to
preheat the edge of the plate. The cut is cleaner giving less slag hanging
on the bottom of the plate. Also the height of the torch tip off the plate
is not as critical. Most automatic cutting tables use propane or natural
gas to burn plate because it is cleaner and more economical.
Lighting propane is a learned skill. I often will lay the torch against
the plate to prevent the flame from blowing out when I strike up.
Yes you will use more oxygen but propane is so much cheaper and safer
that you still save money .
My acetylene regulator attaches directly to my small 20 pound bottle of
propane.
Randy

"Doctor John" wrote in message
...
This has opened up a whole new train of thought for me. I do all my
welding
with stick and MIG, but I recently bought a used oxy/acet rig (without
bottles) for limited cutting. So, it appears from this thread that I can
get by with just purchasing an oxygen bottle, as I have several of the
smaller propane bottles the size used in BBQs. Would you kind folks go
over
what I need to do to set up a propane cutting torch - will I be giving up
any cutting ability using propane instead of acetylene? Thanks!

John
"Gunner" wrote in message
...
Id like to know the differences in using these two fuels for normal
around the farm cutting and brazing.

I understand that propylene is safer, has more in the tank, is
cheaper..and thats all I know.

Ive got an old S/V 100 torch handle and various cutting heads and
brazing tips, as well as an old Union Carbide cutting torch.

I have to change the cutting tips, correct? What about the existing
brazing tips?

How much does a tank of propylene cost versus acetylene?

Is there an issue with my hoses?

Regulators? Can a acetylene regulator be used for propylene?


In the past, an acetylene tank has lasted me a couple years, but Ive
sorta gotten the welding bug and Im doing all sorts of projects now.

Ive got tig/stick welders to weld with, but will be doing some brazing
and silversoldering (band saw blades, brazing cast iron..the usual)

Any good links to any good information or some hints and tips?

Tanks G

Gunner



"If I'm going to reach out to the the Democrats then I need a third
hand.There's no way I'm letting go of my wallet or my gun while they're
around."

"Democrat. In the dictionary it's right after demobilize and right
before demode` (out of fashion).
-Buddy Jordan 2001






  #10   Report Post  
Pete
 
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Default

Gunner, I am about the most thrifty guy around or so I'm told ( by the way
thrifty does not mean cheap!). I have used propane for all my torch cutting
for years. For the small amount of brazing or other oxy/acet work I have a
small "B" tank on my torch cart hooked up to a small Harris torch, I use a
"Y" connector on the oxygen tank with a separate valve for the Harris torch.
My cutting set up is a Air Liquide with a two piece tip. Propane cuts
beautifully and is readily available. Try it you will like it! Now don't get
me wrong that you never want to weld with oxy/acet but we now have so many
other affordable welding systems at hand that if you have stick, mig or Tig
you will go for them first. In my opinion someone just starting out should
look at Oxy /acet setups that they can convert later to use for propane when
they move on to other equipment. I personally started out using oxy/acet
over 30+ years ago on a field service crew welding take offs for new
residential and commercial gas services , I didn't realize it then but all
of those welds in the ditch taught me an awful lot about heat control and
body contortion since we did all of the excavation with a shovel.

Pete


"Gunner" wrote in message
...
Id like to know the differences in using these two fuels for normal
around the farm cutting and brazing.

I understand that propylene is safer, has more in the tank, is
cheaper..and thats all I know.

Ive got an old S/V 100 torch handle and various cutting heads and
brazing tips, as well as an old Union Carbide cutting torch.

I have to change the cutting tips, correct? What about the existing
brazing tips?

How much does a tank of propylene cost versus acetylene?

Is there an issue with my hoses?

Regulators? Can a acetylene regulator be used for propylene?


In the past, an acetylene tank has lasted me a couple years, but Ive
sorta gotten the welding bug and Im doing all sorts of projects now.

Ive got tig/stick welders to weld with, but will be doing some brazing
and silversoldering (band saw blades, brazing cast iron..the usual)

Any good links to any good information or some hints and tips?

Tanks G

Gunner



"If I'm going to reach out to the the Democrats then I need a third
hand.There's no way I'm letting go of my wallet or my gun while they're
around."

"Democrat. In the dictionary it's right after demobilize and right
before demode` (out of fashion).
-Buddy Jordan 2001





  #11   Report Post  
Thomas Kendrick
 
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For propane cutting, get as large an oxygen bottle as possible,
consistent with portability and cost considerations. It's oxygen that
does the cutting anyway.
A cutting tip recessed for propane is required in order to stay lit.
The type T hoses should replace the acetylene-only type R hoses.
Propane will take a little longer to heat the metal sufficient to
start the cut, but once you are cutting, there's no difference since
it's the oxygen that produces the cutting action.
You may also need to adapt your bottle cart, since the O2 bottle is
taller and slender while most propane tanks are short and larger in
diameter.


On Tue, 23 Nov 2004 20:32:01 -0700, "Doctor John"
wrote:

This has opened up a whole new train of thought for me. I do all my welding
with stick and MIG, but I recently bought a used oxy/acet rig (without
bottles) for limited cutting. So, it appears from this thread that I can
get by with just purchasing an oxygen bottle, as I have several of the
smaller propane bottles the size used in BBQs. Would you kind folks go over
what I need to do to set up a propane cutting torch - will I be giving up
any cutting ability using propane instead of acetylene? Thanks!

John


  #12   Report Post  
Glenn Pure
 
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Default



Some interesting posts here. I have been interested in setting up for
some brazing with propane but don't want the bother of oxygen tanks
either. Anyone tried compressed air and propane? Is this feasible? It
sounds like a standard oxy/acet torch will do brazing with propane and
oxygen. Is that also true of propane and compressed air?

Cheers
Glenn


"Gunner" wrote in message
.. .
Id like to know the differences in using these two fuels for normal
around the farm cutting and brazing.

I understand that propylene is safer, has more in the tank, is
cheaper..and thats all I know.

Ive got an old S/V 100 torch handle and various cutting heads and
brazing tips, as well as an old Union Carbide cutting torch.

I have to change the cutting tips, correct? What about the existing
brazing tips?

How much does a tank of propylene cost versus acetylene?

Is there an issue with my hoses?

Regulators? Can a acetylene regulator be used for propylene?


In the past, an acetylene tank has lasted me a couple years, but Ive
sorta gotten the welding bug and Im doing all sorts of projects now.

Ive got tig/stick welders to weld with, but will be doing some brazing
and silversoldering (band saw blades, brazing cast iron..the usual)

Any good links to any good information or some hints and tips?

Tanks G

Gunner



"If I'm going to reach out to the the Democrats then I need a third
hand.There's no way I'm letting go of my wallet or my gun while they're
around."

"Democrat. In the dictionary it's right after demobilize and right
before demode` (out of fashion).
-Buddy Jordan 2001




Glenn Pure
Canberra, Australia
Web page: http://www.evans-pure.net
  #13   Report Post  
MP Toolman
 
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Anybody use natural gas for cutting and heating? Seems like that might be the
most economical and convenient alternative. I have thought about tapping into
the pipe supplying my shop furnace. Obviously keep the acetylene for gas
welding. Any experience with a similar arrangement?

Thanks,
Mill

Gunner, I am about the most thrifty guy around or so I'm told ( by the way
thrifty does not mean cheap!). I have used propane for all my torch cutting
for years. For the small amount of brazing or other oxy/acet work I have a
small "B" tank on my torch cart hooked up to a small Harris torch, I use a
"Y" connector on the oxygen tank with a separate valve for the Harris torch.
My cutting set up is a Air Liquide with a two piece tip. Propane cuts
beautifully and is readily available. Try it you will like it! Now don't get
me wrong that you never want to weld with oxy/acet but we now have so many
other affordable welding systems at hand that if you have stick, mig or Tig
you will go for them first. In my opinion someone just starting out should
look at Oxy /acet setups that they can convert later to use for propane when
they move on to other equipment. I personally started out using oxy/acet
over 30+ years ago on a field service crew welding take offs for new
residential and commercial gas services , I didn't realize it then but all
of those welds in the ditch taught me an awful lot about heat control and
body contortion since we did all of the excavation with a shovel.

Pete




  #14   Report Post  
Andy Dingley
 
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On Wed, 24 Nov 2004 11:18:51 GMT,
(Glenn Pure) wrote:

Anyone tried compressed air and propane? Is this feasible?


Years ago - it's very low pressure - a fan blower, not a piston
compressor. OK for brazing, but not much else. I do all my hot stuff
with oxy-propane these days, or use a friend's gas forge with a Ron
Reil propane injector / natural draught burner.

Blown air / gas seems to have arisen with mains gas, because that's
all they had in those days. Then someone discovered the injector
trick and made powerful (but large) burners that didn't need the air
blower. Bottled oxygen was cheap (if you've already bought
oxy-acetylene welding kit) and that took over for small burners or
intense heating. The blower kit is still around, but it seems to have
been marginalised.

Here in the UK gas is "free" in comparison to our enormous cylinder
rental costs (not propane, but certainly oxygen / acetylene). Once
I've got the kit, then it costs me nothing extra to use it more.

--
Smert' spamionam
  #15   Report Post  
Andy Dingley
 
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On Tue, 23 Nov 2004 19:22:31 +0000, David Billington
wrote:

Gunner was asking about propylene which is very similar to what we in
the UK refer to as MAPP gas, although that is a brand name.


Why is it that here in the UK MAPP is still a rarity and using
propylene as a fuel gas is unheard of ? Is it commonplace in the US?


  #16   Report Post  
Thomas Kendrick
 
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Default

CNG is used in scrap metal yards to cut pieces to length. Big bulk
tank (only moved with a forklift or hoist) stays in one place while a
very long supply hose allows the torch to reach several cutting areas
nearby. It's still not as plentiful as propane tanks for barbecues and
requires a different tip than propane or acetylene.
I doubt that the gas pressure for NG supplied to homes and
buildings will be sufficient, even on the supply side of the
meter/regulator.


On 24 Nov 2004 12:17:33 GMT, (MP Toolman) wrote:

Anybody use natural gas for cutting and heating? Seems like that might be the
most economical and convenient alternative. I have thought about tapping into
the pipe supplying my shop furnace. Obviously keep the acetylene for gas
welding. Any experience with a similar arrangement?

Thanks,
Mill



  #17   Report Post  
Ernie Leimkuhler
 
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In article , Andy Dingley
wrote:

On Tue, 23 Nov 2004 19:22:31 +0000, David Billington
wrote:

Gunner was asking about propylene which is very similar to what we in
the UK refer to as MAPP gas, although that is a brand name.


Why is it that here in the UK MAPP is still a rarity and using
propylene as a fuel gas is unheard of ? Is it commonplace in the US?


MAPP is a mix of gasses.
Methyl-Acetylene Poly-Propylene.

It used to be more common in the US, but has been replaced by Propylene
to a large degree.
I prefer MAPP for heavy cutting, but it is difficult for a small shop
to get the tanks.

For the last 2 years I have been using a Propylene mix called Flamal,
and it works very well for cutting, and heating.

A mix I see a lot at professional flame cutting shops is called
Chemtane II.

Propane and Natural gas are also used a lot by larger cutting shops.
  #18   Report Post  
mjones
 
Posts: n/a
Default

Hi all,
Being a "hobbyist" with just enough knowledge to be dangerous, I have
nothing to add to this discussion although I'm learning tons!!! I am curious
about the term "cutting shop" Are these businesses that specialize in
cutting metals or are they just big welding shops that also do a lot of
cutting in their normal course of business??? Just curious as I had never
heard the term used before.
BTW Ernie...glad to see you posting more in the group. Finger getting
better, I hope.
Marc
"Ernie Leimkuhler" wrote in message
...
In article , Andy Dingley
wrote:

On Tue, 23 Nov 2004 19:22:31 +0000, David Billington
wrote:

Gunner was asking about propylene which is very similar to what we in
the UK refer to as MAPP gas, although that is a brand name.


Why is it that here in the UK MAPP is still a rarity and using
propylene as a fuel gas is unheard of ? Is it commonplace in the US?


MAPP is a mix of gasses.
Methyl-Acetylene Poly-Propylene.

It used to be more common in the US, but has been replaced by Propylene
to a large degree.
I prefer MAPP for heavy cutting, but it is difficult for a small shop
to get the tanks.

For the last 2 years I have been using a Propylene mix called Flamal,
and it works very well for cutting, and heating.

A mix I see a lot at professional flame cutting shops is called
Chemtane II.

Propane and Natural gas are also used a lot by larger cutting shops.



  #19   Report Post  
 
Posts: n/a
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On Tue, 23 Nov 2004 20:32:01 -0700, "Doctor John"
wrote:

This has opened up a whole new train of thought for me. I do all my welding
with stick and MIG, but I recently bought a used oxy/acet rig (without
bottles) for limited cutting. So, it appears from this thread that I can
get by with just purchasing an oxygen bottle, as I have several of the
smaller propane bottles the size used in BBQs. Would you kind folks go over
what I need to do to set up a propane cutting torch - will I be giving up
any cutting ability using propane instead of acetylene? Thanks!


Forget about oxygen too. You DO have an air compressor, right??

Propane Air works good for cutting - most of the scrapyards here
abouts use it.
John
"Gunner" wrote in message
.. .
Id like to know the differences in using these two fuels for normal
around the farm cutting and brazing.

I understand that propylene is safer, has more in the tank, is
cheaper..and thats all I know.

Ive got an old S/V 100 torch handle and various cutting heads and
brazing tips, as well as an old Union Carbide cutting torch.

I have to change the cutting tips, correct? What about the existing
brazing tips?

How much does a tank of propylene cost versus acetylene?

Is there an issue with my hoses?

Regulators? Can a acetylene regulator be used for propylene?


In the past, an acetylene tank has lasted me a couple years, but Ive
sorta gotten the welding bug and Im doing all sorts of projects now.

Ive got tig/stick welders to weld with, but will be doing some brazing
and silversoldering (band saw blades, brazing cast iron..the usual)

Any good links to any good information or some hints and tips?

Tanks G

Gunner



"If I'm going to reach out to the the Democrats then I need a third
hand.There's no way I'm letting go of my wallet or my gun while they're
around."

"Democrat. In the dictionary it's right after demobilize and right
before demode` (out of fashion).
-Buddy Jordan 2001




  #20   Report Post  
Ernie Leimkuhler
 
Posts: n/a
Default

In article et,
mjones wrote:

Hi all,
Being a "hobbyist" with just enough knowledge to be dangerous, I have
nothing to add to this discussion although I'm learning tons!!! I am curious
about the term "cutting shop" Are these businesses that specialize in
cutting metals or are they just big welding shops that also do a lot of
cutting in their normal course of business??? Just curious as I had never
heard the term used before.


Burning shops do nothing but oxy-fuelgas cutting of heavy steel.
Every major city has at least one.

The older shops use electric eye pantographs to follow a line drawing.
The newer shops are all CAD-CAM.

A lot of them have added laser, plasma and waterjet tables to augment
their burning tables, but oxy-fuelgas is still the cheapest way to cut
heavy steel.
The other processes are better for aluminum, stainless steel and sheet
metal.



BTW Ernie...glad to see you posting more in the group. Finger getting
better, I hope.
Marc


Monday night at school, I laid my first decent TIG welds since the
accident 10 weeks ago.
Tuesday I went in for revision surgery and nail ablation.
Full general anesthesia is not my idea of fun.
3 hours dissapeared, no dreams, and then 2 hours of trying to get my
eyes to focus, and another hour trying to remeber how to walk.
My right hand is back to a big bundle of gauze bandages.
They removed the vestigial fingernail, and reshaped both finger tips.

Oxycodone takes the edge off the pain.


"Ernie Leimkuhler" wrote in message
...
In article , Andy Dingley
wrote:

On Tue, 23 Nov 2004 19:22:31 +0000, David Billington
wrote:

Gunner was asking about propylene which is very similar to what we in
the UK refer to as MAPP gas, although that is a brand name.

Why is it that here in the UK MAPP is still a rarity and using
propylene as a fuel gas is unheard of ? Is it commonplace in the US?


MAPP is a mix of gasses.
Methyl-Acetylene Poly-Propylene.

It used to be more common in the US, but has been replaced by Propylene
to a large degree.
I prefer MAPP for heavy cutting, but it is difficult for a small shop
to get the tanks.

For the last 2 years I have been using a Propylene mix called Flamal,
and it works very well for cutting, and heating.

A mix I see a lot at professional flame cutting shops is called
Chemtane II.

Propane and Natural gas are also used a lot by larger cutting shops.





  #21   Report Post  
Doctor John
 
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I did a Google search for propane- compressed air metal cutting and only
found products for soldering and brazing. One site has info indicating that
propane/air will reach 2000 deg. C and propane/Ox will reach 2800 deg. I'd
love to just use my shop air compressor and left over propane tanks to cut
metal (max soft steel thickness to be cut would probably be less than an
inch). Can you give me any more info or links to find cutting torches using
propane and compressed air? Thanks

John


wrote in message
...
On Tue, 23 Nov 2004 20:32:01 -0700, "Doctor John"
wrote:

This has opened up a whole new train of thought for me. I do all my

welding
with stick and MIG, but I recently bought a used oxy/acet rig (without
bottles) for limited cutting. So, it appears from this thread that I can
get by with just purchasing an oxygen bottle, as I have several of the
smaller propane bottles the size used in BBQs. Would you kind folks go

over
what I need to do to set up a propane cutting torch - will I be giving up
any cutting ability using propane instead of acetylene? Thanks!


Forget about oxygen too. You DO have an air compressor, right??

Propane Air works good for cutting - most of the scrapyards here
abouts use it.
John
"Gunner" wrote in message
.. .
Id like to know the differences in using these two fuels for normal
around the farm cutting and brazing.

I understand that propylene is safer, has more in the tank, is
cheaper..and thats all I know.

Ive got an old S/V 100 torch handle and various cutting heads and
brazing tips, as well as an old Union Carbide cutting torch.

I have to change the cutting tips, correct? What about the existing
brazing tips?

How much does a tank of propylene cost versus acetylene?

Is there an issue with my hoses?

Regulators? Can a acetylene regulator be used for propylene?


In the past, an acetylene tank has lasted me a couple years, but Ive
sorta gotten the welding bug and Im doing all sorts of projects now.

Ive got tig/stick welders to weld with, but will be doing some brazing
and silversoldering (band saw blades, brazing cast iron..the usual)

Any good links to any good information or some hints and tips?

Tanks G

Gunner



"If I'm going to reach out to the the Democrats then I need a third
hand.There's no way I'm letting go of my wallet or my gun while they're
around."

"Democrat. In the dictionary it's right after demobilize and right
before demode` (out of fashion).
-Buddy Jordan 2001







  #22   Report Post  
Gerald Miller
 
Posts: n/a
Default

On Wed, 24 Nov 2004 09:12:38 -0400, "jtaylor"
wrote:


"Glenn Pure" wrote in message
...


Some interesting posts here. I have been interested in setting up for
some brazing with propane but don't want the bother of oxygen tanks
either. Anyone tried compressed air and propane? Is this feasible? It
sounds like a standard oxy/acet torch will do brazing with propane and
oxygen. Is that also true of propane and compressed air?


You can braze small parts with porpane/air and a "swirl-torch" - it has a
gizmo in the torch after the venturi that creates a vortex and makes more
heat.

Noisy, and the propane bottle a) gets cold b) doesn't last very long, but it
works, and the torch is cheap, and you can carry it around in a backpack
with all the orher tools you might need to fix something 8 miles out in the
woods.

I have two of these hooked to bbq tanks with extension hose. They work
great when I need a good quantity of heat. One set cost me about $30
when they first became available, the other cost $2 on a saturday
saleing expedition a couple years ago.
Gerry :-)}
London, Canada
  #23   Report Post  
David Malicky
 
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I've been using oxy-propylene for a few months now--here's what I've
learned...

I have to change the cutting tips, correct? What about the existing
brazing tips?

I found you can use standard acetylene tips for brazing, but they need
to be *much* larger. I am using a drilled-out #4 to do brazing on
1/8" to 1/4" steel (forgot how big... just kept drilling till it
heated fast enough... I can check if helpful). The little tips blow
out very easily, and the big ones will, too, if I try to braze close
into a 3 sided inside corner, or i/s a tube. I am told if you
countersink the orifice .060 or so it helps keep the flame on the tip.
Also, to get enough heat the torch will hiss loudly. The flame is
not real precise like w/ acetylene, but for most brazing it is fine.

I had no success using an acetylene cutting tip--wouldn't stay
lit--but I think others have done it. I bought a 2 pc. #1 fuel gas
cutting tip and it lights and cuts great.

Like others said, use "T" hoses (which happen to be std on Victor
equipment, I found). Acetylene regulators are fine, unless you are
doing really serious cutting where you might need more than 15psi.

The flux that seemed to be most recommended was Gasflux Type B "Blue
Paste":
http://www.gasflux.com/paste.html

The only authority I could find on flame adjustment is here (for
MAPP):
http://www.machinist.org/army_welding/Ch11.htm
See Figure 11-3 and the text below.

Good luck!
David

(from the link

1. A carburizing flame looks much the same with MAPP gas or acetylene.
It has a yellow feather on the end of the primary cone. Carburizing
flames are obtained with MAPP gas when oxyfuel ratios are around 2.2:1
or lower. Slightly carburizing or "reducing" flames are used to weld
or braze easily oxidized alloys such as aluminum.

2. As oxygen is increased, or the fuel is turned down, the carburizing
feather pulls off and disappears. When the feather disappears, the
oxyfuel ratio is about 2.3:1. The inner flame is a very deep blue.
This is the neutral MAPP gas flame for welding, shown in figure 11-3.
The flame remains neutral up to about 2.5:1 oxygen-to-fuel ratio.

3. Increasing the oxygen flame produces a lighter blue flame, a longer
inner cone, and a louder burning sound. This is an oxidizing MAPP gas
flare. An operator experience with acetylene will immediately adjust
the MAPP gas flame to look like the short, intense blue flame typical
of the neutral acetylene flame setting. What will be produced,
however, is a typical oxidizing MAPP gas flame. With certain
exceptions such as welding or brazing copper and copper alloys, an
oxidizing flame is the worst possible flame setting, whatever the fuel
gas used. The neutral flame is the principle setting for welding or
brazing steel. A neutral MAPP gas flame has a primary flame cone abut
1-1/2 to 2 times as long as the primary acetylene flame cone.
  #24   Report Post  
Andy Dingley
 
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On Wed, 24 Nov 2004 22:47:02 -0600, "Tim Williams"
wrote:

Propane and air, at atmospheric pressure, will certainly get you there but
you need to confine the heat.


No, that's not it.

Steel isn't cut by "propane and oxygen", or even "acetylene and
oxygen". The fuel gas is just there to heat the steel to ignition
temperature, the actual cut is done by a reaction between pure oxygen
and steel. If you do try and cut with just heat rather than oxidation,
you'll find the kerf fills with molten iron slag anyway. In a big
cut and a thermic lance, you can even take the heating torch away and
run with a pure oxygen feed to a pure steel flame.

Air is only 21% oxygen, which isn't enough to cut steel by burning it.
If you tried you'd also have an excess of notrogen in there which
would be "robbing" the oxygen and contributing little heat. You can't
even fix this by using high-pressure compressed air.

--
Smert' spamionam
  #25   Report Post  
Don Foreman
 
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A properly-adjusted oxy-acetylene flame has a "reducing region"
comprised primarily of CO that keeps the molten metal from oxydizing.
An oxy-propane flame doesn't seem to have this, or at least it isn't
as well defined. It can melt steel, but you get a porous mess
rather than a sound weld.

There used to be a hobby torch called "Solidox" that burned pellets to
provide oxygen. They brazed OK but were worthless for welding.

On Wed, 24 Nov 2004 22:47:02 -0600, "Tim Williams"
wrote:

"Doctor John" wrote in message
...
I did a Google search for propane- compressed air metal cutting and only
found products for soldering and brazing. One site has info indicating

that
propane/air will reach 2000 deg. C and propane/Ox will reach 2800 deg.


Propane and air, at atmospheric pressure, will certainly get you there but
you need to confine the heat. And that's rather useless unless you want to
burn a few tanks making a *very* wide, *very* sloppy, *very* well fused weld
on a few pieces of steel. ;-)

I imagine it would have more gusto if you mixed it at high pressure behind a
nozzle, say 15 or 30PSI.

I know I've heard of oxypropane for cutting (and anything else like
brazing), but not welding. Matter of fact, can someone explain why?

Tim




  #26   Report Post  
Andy Dingley
 
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On Thu, 25 Nov 2004 11:50:45 -0600, "Tim Williams"
wrote:

http://www.reil1.net/Furnace.shtml


So what ? Reil's burners don't use oxygen and they get hot. What's
your point ? They still won't cut steel, no matter how hot you get
it. You don't cut steel by _melting_ it out of the way.

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