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Metalworking (rec.crafts.metalworking) Discuss various aspects of working with metal, such as machining, welding, metal joining, screwing, casting, hardening/tempering, blacksmithing/forging, spinning and hammer work, sheet metal work. |
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#1
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Lathe Threading math
I've been learning how to thread with my lathe. One question I can't
seem get is how far do I infeed on the cross feed? Lets say that I am going to use 16 TPI and these are standard 60 degree sharp V threads. The formula for figuring out the depth of the thread is .866 divide by TPI..in this case 16TPI which gives me .054..but with the cross slide set a 29.5 degrees how far do I infeed to get a thread depth of .054? There has to be a math formula for figuring it out. Thanks for any and all help. Tony |
#2
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Lathe Threading math
First off, you don't feed in with the cross feed. You feed in with the
cross *slide*. When you are slewed around 29.5° every inch you feed the cross slide, you are reducing the *radius* by 0.870". The math relationship is 0.870 = cosine(29.5°) so you need to solve 0.054 = .870 * infeed infeed = 0.054 / .870 infeed = .062" I don't understand the 0.866/tpi formula so I can't verify you did that correctly, though. Grant Erwin Tony Alcocer wrote: I've been learning how to thread with my lathe. One question I can't seem get is how far do I infeed on the cross feed? Lets say that I am going to use 16 TPI and these are standard 60 degree sharp V threads. The formula for figuring out the depth of the thread is .866 divide by TPI..in this case 16TPI which gives me .054..but with the cross slide set a 29.5 degrees how far do I infeed to get a thread depth of .054? There has to be a math formula for figuring it out. Thanks for any and all help. Tony |
#3
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Lathe Threading math
If I did the trig right for every thousandth movement of the compound (set at
29.5 degrees) is equivalent to the tool going straight in .00087, roughly 9 tenths. Or 62 thou on the compound dial give you 54 thou straight in. I go straight in with the cross slide the last few thou to clean up both sides of the thread in one cut. I also check periodically with a nut near the end if i want a tight fit. Gary Repesh |
#5
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Lathe Threading math
You get my cigar!
Mind you, I would recommend that you leave off the last sentence as it tends to make the simple truth of your statement up to that point, possibly subject to confusion owing to your reference to "the term depth of thread" because your math has nothing to do with the depth of thread. IE: On each pass you have the cross feed at the same position and bring the compound slide in. Assuming a sharp V formed tool, and the fact that you want to leave a flat on the thread which is 1/8 the pitch, the formula is to feed the compound 7/8 times the pitch. In your case that would be 7/8 times 1/16. Bill (O: "Bruno" wrote in message ... On each pass you have the cross feed at the same position and bring the compound slide in. Assuming a sharp V formed tool, and the fact that you want to leave a flat on the thread which is 1/8 the pitch, the formula is to feed the compound 7/8 times the pitch. In your case that would be 7/8 times 1/16. The result is very close to the number you have for the depth of thread, but remember that that number is not accounting for the flat. -Bruno (Tony Alcocer) wrote: I've been learning how to thread with my lathe. One question I can't seem get is how far do I infeed on the cross feed? Lets say that I am going to use 16 TPI and these are standard 60 degree sharp V threads. The formula for figuring out the depth of the thread is .866 divide by TPI..in this case 16TPI which gives me .054..but with the cross slide set a 29.5 degrees how far do I infeed to get a thread depth of .054? There has to be a math formula for figuring it out. Thanks for any and all help. Tony |
#6
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Lathe Threading math
So, what would you suggest the setting be?
"Gene Kearns" wrote in message ... Make life easier on yourself and your threading tool. Don't set the cross slide at 29.5 degrees. There is no reason to do it, it makes the math more difficult, and if you are threading with carbide threading inserts in hard material, you are sure to break the point off of the tool. *Many* years ago, when threading hot rolled steel that was quite stringy.... and using a threading tool ground appropriate to the task, the 29.5 degree thing made sense. Now, with better cutting tools and steels there is no reason to do this. |
#7
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Lathe Threading math
Thanks for the cigar, Bill!
To clarify, my last sentence referenced "the number you have for the depth of thread". The reason for including this is that the original poster will do my calculation and find that the result (0.0546875) is very very close to the result he obtained (0.054125) even though they are two different things that are only marginally related. FYI, .866 is really an approximation of 1/2 of the square root of 3, being the relationship between the long side and the hypotenuse of a 30-60-90 degree triangle (half the 60-60-60 triangle form for the thread, discounting any flats). The hypotenuse is equivalent to the pitch, and the long side is equivalent to the "depth of thread", which in this case could also be thought of as half the difference between the major and minor diameters of a 60 degree V formed thread with no flats at either the crest or the root. Now, do I have to give the cigar back? -Bruno "Bill Darby" wrote: You get my cigar! Mind you, I would recommend that you leave off the last sentence as it tends to make the simple truth of your statement up to that point, possibly subject to confusion owing to your reference to "the term depth of thread" because your math has nothing to do with the depth of thread. IE: On each pass you have the cross feed at the same position and bring the compound slide in. Assuming a sharp V formed tool, and the fact that you want to leave a flat on the thread which is 1/8 the pitch, the formula is to feed the compound 7/8 times the pitch. In your case that would be 7/8 times 1/16. Bill (O: "Bruno" wrote in message .. . On each pass you have the cross feed at the same position and bring the compound slide in. Assuming a sharp V formed tool, and the fact that you want to leave a flat on the thread which is 1/8 the pitch, the formula is to feed the compound 7/8 times the pitch. In your case that would be 7/8 times 1/16. The result is very close to the number you have for the depth of thread, but remember that that number is not accounting for the flat. -Bruno (Tony Alcocer) wrote: I've been learning how to thread with my lathe. One question I can't seem get is how far do I infeed on the cross feed? Lets say that I am going to use 16 TPI and these are standard 60 degree sharp V threads. The formula for figuring out the depth of the thread is .866 divide by TPI..in this case 16TPI which gives me .054..but with the cross slide set a 29.5 degrees how far do I infeed to get a thread depth of .054? There has to be a math formula for figuring it out. Thanks for any and all help. Tony |
#8
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Lathe Threading math
"Tony Alcocer" wrote in message om... I've been learning how to thread with my lathe. One question I can't seem get is how far do I infeed on the cross feed? Lets say that I am going to use 16 TPI and these are standard 60 degree sharp V threads. The formula for figuring out the depth of the thread is .866 divide by TPI..in this case 16TPI which gives me .054..but with the cross slide set a 29.5 degrees how far do I infeed to get a thread depth of .054? There has to be a math formula for figuring it out. Thanks for any and all help. The amount your compound travels in is the actual travel X the COS of the angle., You need to travel .054" / COS 29.5, or .054 / .870 or .062" Also notice that the amount your compound travels is almost equal to the pitch of the screw. For 1/16" pitch, compound travel is approximately 1/16". The reason is that your 60 degree V thread uses the COS of 30 degrees, .866, and the compound is set at 29.5 degrees, .870. OK, so far a formula, the compound travel set at 29.5 degrees for 60 deg V threads is 0.992 / TPI. |
#9
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Lathe Threading math
That thread deepth formula is wrong .its leed x .61343
16 tpi = 1divied by 16= .0625 x .61343 = thread deepth of .03834 per side.Then do what Gary said. |
#10
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Lathe Threading math
"Bruno" wrote in message ... Thanks for the cigar, Bill! To clarify, my last sentence referenced "the number you have for the depth of thread". The reason for including this is that the original poster will do my calculation and find that the result (0.0546875) is very very close to the result he obtained (0.054125) even though they are two different things that are only marginally related. Yes the poster called .0625 * .866 = .054125 the thread depth. It is not. The sharp point thread depth is .875 * .0625 * .866 = .047359 Yes the .866 is the sq root of (1*1 - .5*.5) or (1/2 of the square root of 3) Enjoy the stoggy! Your 7/8 * 1/16 = .0546875 is a great way to calc the compound feed. FYI, .866 is really an approximation of 1/2 of the square root of 3, being the relationship between the long side and the hypotenuse of a 30-60-90 degree triangle (half the 60-60-60 triangle form for the thread, discounting any flats). The hypotenuse is equivalent to the pitch, and the long side is equivalent to the "depth of thread", which in this case could also be thought of as half the difference between the major and minor diameters of a 60 degree V formed thread with no flats at either the crest or the root. Now, do I have to give the cigar back? -Bruno "Bill Darby" wrote: You get my cigar! Mind you, I would recommend that you leave off the last sentence as it tends to make the simple truth of your statement up to that point, possibly subject to confusion owing to your reference to "the term depth of thread" because your math has nothing to do with the depth of thread. IE: On each pass you have the cross feed at the same position and bring the compound slide in. Assuming a sharp V formed tool, and the fact that you want to leave a flat on the thread which is 1/8 the pitch, the formula is to feed the compound 7/8 times the pitch. In your case that would be 7/8 times 1/16. Bill (O: "Bruno" wrote in message .. . On each pass you have the cross feed at the same position and bring the compound slide in. Assuming a sharp V formed tool, and the fact that you want to leave a flat on the thread which is 1/8 the pitch, the formula is to feed the compound 7/8 times the pitch. In your case that would be 7/8 times 1/16. The result is very close to the number you have for the depth of thread, but remember that that number is not accounting for the flat. -Bruno (Tony Alcocer) wrote: I've been learning how to thread with my lathe. One question I can't seem get is how far do I infeed on the cross feed? Lets say that I am going to use 16 TPI and these are standard 60 degree sharp V threads. The formula for figuring out the depth of the thread is .866 divide by TPI..in this case 16TPI which gives me .054..but with the cross slide set a 29.5 degrees how far do I infeed to get a thread depth of ..054? There has to be a math formula for figuring it out. Thanks for any and all help. Tony |
#11
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Lathe Threading math
Don't get too occupied with the math, though it helpful as 'background'.
Just keep an eye on the O.D. of the thread. If you start with 'full size' O.D., then when the crest is almost sharp start checking with the mating nut. You'll normally find if you create full depth thread (with sharp crests) the fit will be too sloppy. Assuming you are manually chasing the threads and have a correctly ground tool bit: Set the compound at 30 degrees (not 29 1/2). Select some initial depth of cut (usually dictated by material and part configuration) and then decrease depth of cut till you are only infeeding approximately .001 near the bottom of the thread. When you have the fit you want, take one or two additional passes to clean up the thread. A deburring technique is to lightly file or use emery cloth on the O.D. prior to these clean up passes. Feeding straight in with the cross slide at the very bottom of the thread puts a pretty heavy chip load on the tool since you are then cutting on both sides of the 'vee', and increases the chance of chatter or the the tool digging in, etc. Good luck! "Tony Alcocer" wrote in message om... I've been learning how to thread with my lathe. One question I can't seem get is how far do I infeed on the cross feed? Lets say that I am going to use 16 TPI and these are standard 60 degree sharp V threads. The formula for figuring out the depth of the thread is .866 divide by TPI..in this case 16TPI which gives me .054..but with the cross slide set a 29.5 degrees how far do I infeed to get a thread depth of .054? There has to be a math formula for figuring it out. Thanks for any and all help. Tony |
#12
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Lathe Threading math
I got a chart with single depth double depth and depth of feeds for both
sharp vee threads and NF threads when I was in gunsmith school. The numbers are pretty close to reality. I'd be happy to fax it to anyone who cares to have it. Send me an e-mail with your fax no. Tom "Tony Alcocer" wrote in message om... I've been learning how to thread with my lathe. One question I can't seem get is how far do I infeed on the cross feed? Lets say that I am going to use 16 TPI and these are standard 60 degree sharp V threads. The formula for figuring out the depth of the thread is .866 divide by TPI..in this case 16TPI which gives me .054..but with the cross slide set a 29.5 degrees how far do I infeed to get a thread depth of .054? There has to be a math formula for figuring it out. Thanks for any and all help. Tony |
#13
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Lathe Threading math
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#14
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Lathe Threading math
Tony Alcocer wrote:
I've been learning how to thread with my lathe. One question I can't seem get is how far do I infeed on the cross feed? Lets say that I am going to use 16 TPI and these are standard 60 degree sharp V threads. The formula for figuring out the depth of the thread is .866 divide by TPI..in this case 16TPI which gives me .054..but with the cross slide set a 29.5 degrees how far do I infeed to get a thread depth of .054? There has to be a math formula for figuring it out. Don't need one (even though I love math). Consider a 60 degree V thread with a line drawn across the tops. You have a bunch of equilateral triangles. The lengths of the sides of the threads is the same as the pitch so for a full (sharp both top and bottom) V thread, the compound feed is the same as the pitch. Notice how many folk used a formula to figure 0.062" for 16tpi. Guess why! Now, if you set the compound to 29.5 degrees instead of 30 degrees, the difference is 0.5% or 0.0003" in a 16tpi thread so it can be ignored for any ordinary purpose. As someone else pointed out, you just use 7/8 as much travel starting from the desired major diameter for flat tops. Ted |
#15
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Lathe Threading math
Steve wrote in message ... I thought that the feed of the cross slide was SIN*Angle of cross slide. So if the compound was set at 30 degrees then SIN*30=.5 So the reading on the dial would be .001 but at 30 degrees the cross slide would only advace half the reading or .0005. Is this correct? So to cut to depth would you have to double the reading on the cross slide to cut to depth or is this all completely wrong??? Thanks, Steve No, that's the feed toward or away from the headstock. The infeed is Cos*angle of cross slide. But as Ted points out, on a sharp vee thread, starting with stock the nominal size of the screw and infeeding only with the compound and the compound set to 30 deg.. The depth of the compound feed is equal to the pitch. 20 tpi 1/20 = .050 compound infeed = .050 Paul K. Dickman |
#16
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Lathe Threading math
"Steve" wrote in message m... I thought that the feed of the cross slide was SIN*Angle of cross slide. So if the compound was set at 30 degrees then SIN*30=.5 So the reading on the dial would be .001 but at 30 degrees the cross slide would only advace half the reading or .0005. Is this correct? So to cut to depth would you have to double the reading on the cross slide to cut to depth or is this all completely wrong??? Thanks, Steve To figure this out, just remember that the SIN of 0 deg's is 0 and the COS of 0 deg's is 1. If the compound set at zero deg's moves you in the direction you are wanting to calculate for, then use COS, if not, use SIN. If the compound is set 30 degrees from the cross feed and 60 degrees from the center to center axis, you know that most of your movement is going to be in the direction of the crossfeed (86.6%) and less movement lengthwise (50%). |
#17
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Lathe Threading math
Gene Kearns wrote:
Just feed in at 90 degrees. Forget the compound and use the cross slide. Use the same technique and care you would if it were a square or buttress thread. Ok on a three ton lathe but on a light machine this is chatter city. Ted |
#19
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Lathe Threading math (I think I'm getting it)
For 60 degree sharp V threads I need to know the pitch (in my case
16TPI) one inch divided by 16 = .0625 so to figure out the depth on 16TPI I use the formula .866 x .0625 (pitch) and I get .054125 rounded to .054 Now to determine how much infeed on the cross slide (set at 29.5) I use the following formula depth of thread divided by .870 so in my case it would be ..054/.870 =.062infeed If I were using 24TPI it would be ..041/.870 = .047 infeed Am I close? Tony |
#20
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Lathe Threading math (I think I'm getting it)
Not quite. If you are cutting the 60 deg. external thread with the tool bit
ground to a sharp point, and want to leave a flat on top of 1/8 pitch, the compound will move 7/8 pitch if it is set at 30 deg. Believe you divided when you should of multiplied. Regards, Jim. Tony Alcocer wrote in message om... For 60 degree sharp V threads I need to know the pitch (in my case 16TPI) one inch divided by 16 = .0625 so to figure out the depth on 16TPI I use the formula .866 x .0625 (pitch) and I get .054125 rounded to .054 Now to determine how much infeed on the cross slide (set at 29.5) I use the following formula depth of thread divided by .870 so in my case it would be .054/.870 =.062infeed If I were using 24TPI it would be .041/.870 = .047 infeed Am I close? Tony |
#21
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Lathe Threading math (chart)
Sorry my addy was munged, and when I unmunged it, did not do a good job, so
it was unknowingly munged and not in an obvious way. I've fixed that now, so to email me carefully remove the pyrotechnic device to make it work. Tom ----- Original Message ----- From: "Tony Alcocer" Newsgroups: rec.crafts.metalworking Sent: Thursday, March 25, 2004 10:07 AM Subject: Lathe Threading math (chart) Tom, I would love to take a look at your chart..but I can't seem to get your e-mail to work..could you e-mail me.. Tony |
#22
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Lathe Threading math (I think I'm getting it)
"Jim L." wrote Not quite. If you are cutting the 60 deg. external thread with the tool bit ground to a sharp point, and want to leave a flat on top of 1/8 pitch, the compound will move 7/8 pitch if it is set at 30 deg That's how I learned to cut threads. Take 1/4 of the pitch off the nominal dia of the piece to be threaded. F'rinstance; for a shank 1.060" in dia. (Remington 700 barrel thread) turn the shank to 1.045" thread till the flat is .008" to .010" wide. This should be very close to a proper form thread. In practice I always start checking the nut (receiver) on the shank when I'm getting close. Finish the thread one thou at a pass with the last pass made by advancing the cross slide and polish the grooves with 320 grit cloth. If you leave a sharp point on top of the thread it will bottom on the root of the nut thread and give a false feel when screwing on the nut. If you figure this out and file the crests of the male thread off, all of a sudden you have a sloppy fit. The feed depths on my chart take this reduction from nominal dia.into account on the depths of feed. Tom |
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